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20
-y^
A TREATISE ON THE
PRINCIPLES AND PRACTICE
OF
DOCK ENGINEERING.
A TREATISE ON THE
PRINCIPLES AND PRACTICE
OF
DOCK ENGINEERING.
CHARLES GRIFFIN & Co., Ltd., Publishers.
I ♦ I
UNIFORM WITH THIS WORK IN STYLE AND BINDING.
STEEL SHIPS: Their Constmction and Maintenance. A Manual for Shipbuilders,
Ship Superintendents, Students, and Marine Engineers. By Thomas Walton,
Naval Architect. Second Edition. Illustrated with Plates, numerous Diagrams,
and Figures in the Text. Price 18b. net.
" So thorough and well written is every chapter in the book that it is difflcolt to select any of them
as being worthy of exceptional praise. Altogether, the work is excellent, and will prove of great value
to those for whom it is Intended."— TA* Engvneer.
THE STABILITY OF SHIPS. By Sir Edward J. Reed, K.C.B., F.R.S., M.P.,
Knight of the Imperial Orders of St. Stanilaus of Russia; Francis Joseph of Austria;
Medjidie of Turkey ; and Rising Sun of Japan ; Vice-President of the Institution
of Naval Architects. With numerous Plates, Diagrams, Illustrations, and Tables.
Price 25s.
" Sir Edwabd Reed's ' Stability of Ships ' is invaluable. The Naval Architect will find
brought together and ready to his hand, a mass of information which he would otherwise have to seek
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at all elawwheve."— Steamship.
A MANUAL OF MARINE ENGINEERING : Comprising the Designing, Ck)n8truction,
and Working of Marine Machinery. By A. E. Sbaton, M.Inst.C.E., M.Inst.
Mech.E., M.Inst.N.A., formerly Lecturer on Marine Engineering to the Royal
Naval College, Greenwich. Just out. FmEBNTH Edition. Thoroughly Revised,
Enlarged, and practically Re-cast. With Frontispiece, 8 Plates, and over 280
Illustrations. Pages i.-xxiii. + 707. Price 21s. net.
Abridged Contents.— General Introduction.— Horse-Power, Nominal and Indicated, and Efficiency
of Engines.— Kesistaiice of Ships and Indicated Horse-Power Necessary for Speed.— Space Occupied by
nd General Description of Machinery.— Engines, Simple and Compound.— Steam Expansion.- Mean
Pressure.— Piston Speed and Stroke.— Cylinders.— Piston-rod and ConDecting-rod.— Shafting, Cranks,
<kc.— Foundations, Bed-Plates, Columns, Guides, and Framing.— The Condenser. —Pumps.— Yalyes and
Valve Gear.— Propellers. —Auxiliary Machinery.- Boilers. Fuel, and Evaporation.— Mountings and
Fittings.— Fittings of Machinery and Engines.- Weight of Machinery.- Weight, Inertia, Momentum,
and Balancing.— Materials.— Oils, Lubricants, <fi;c.— Appendices.— Index.
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requires. No department has escaped attention."— Jsti^^inMriT^.
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By Chas. H. Wordingham, A.K.C., M.Inst.C.E., M.Inst.Mech.E., late Mem. of
Council Inst.E.E., and Electrical Engineer to the City of Manchester, Electrical
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Figures. Price 24s. net.
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STRUCTION. By T. Claxton Fidler, M.Inst.
C.E. Third Edition, Thoroughly Revised.
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Edition, Thoroughly Revised. Price 16s.
HYDRAULIC POWER AND HYDRAULIC MACHINERY. By Henry Robinson,
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Plates. Price 34s. [At Press.
THE PRINCIPLES AND CONSTRUCTION OF PUMPING MACHINERY (Steam
aud Water Pressure). With Practical Illustrations of Engines and Pumps applied
to Mining, Town Water Supply, Drainage of Lands, &c., also Economy and Efficiency
Trials of Pumping Machinery. By Henry Davey, M.I.C.E., M.I.M.E., F.G.S.,
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London: CHARLES GRIFFIN & CO., LTD., Exeter Street, Strand, W.C.
4
A TREATISE ON THE
PRINCIPLES AND PRACTICE
OF
DOCK ENGINEERING.
BY
BRYSSON CUNNINGHAM, B.E.,
ASSOC.M.INST.C.E.,
OF THE ENGINEER'S DEPARTMENT, MERSEY DOCKS AND HARBOUR BOARD; EXHIBITIONER
. OF THE ROYAL UNIVERSITY OP IRELAND; MEDALLIST OF THE CITY AND GUILDS
OF LONDON INSTITUTE; AUTHOR OF "BUILDING CONSTRUCTION," ETC
mub 34 foVbin^^pltiUB and 468 JUudtrationa in tbe XLcit
LONDON:
CHARLES GRIFFIN & COMPANY, LIMITED;
EXETER STREET, STRAND.
1904.
[A// Rights Reserved,^
' t
-J
(^
\
\
PREFACE.
Maritime EngineeriDg is a science of peculiar and vital importance
to the national and commercial welfare of an insular people.
The subject, however, in its entirety, is much too extensive to
be dealt with within the limits of a single volume, and, even in
treating that section of it relating to docks, the author feels that
he is but touching on the fringe of a theme fraught with manifold
possibilities and capable of great future development.
His aim throughout has been to deal thoroughly rather than
extensively, and to investigate in detail rather than in general,
leaving nothing undone, in order that premises and conclusions
alike might be presented in their completest and most intelligible
form. And here it may be remarked that, while the book has
been written largely, and even mainly, for the student, it is hoped
that it will not be without some value for reference purposes to
the expert and, indeed, to all who are in any way concerned with
this branch of engineering and its cognate interests.
The compilation of such a work has naturally entailed, in
addition to a basis of long personal experience, much correspondence
and research, and the author takes this opportunity of acknow-
ledging his indebtedness to many professional friends, who have
contributed valuable information and who have otherwise rendered
him assistance in a task of no inconsiderable difficulty. To the
Councils of the Institution of Civil Engineers, the Institution of
Mechanical Engineera, the Institution of Naval Architects, the
American Society of Civil Engineers, and the Liverpool Engineering
Society, he tenders his thanks for permission to reproduce diagrams
and to make extracts from papers published in their respective
J H7350
VI PREFACE.
Minutes of Proceedings, as well as to the writers of the papers
for their personal sanction. In addition to these gentlemen, the
author feels that he cannot omit to specify his great obligation
to Mr. A. G. Lyster, Engineer-in-Chief to the Mersey Docks and
Harbour Board, for the privilege of making use of much valuable
material; to M. Pastakoff', of St. Petersburg; M. Delachanal, of
Havre; and to many other English and Continental engineers for
esteemed contributions relating to recent practice at various ports.
The Editors of Engineering and of TIte Engineer are thanked
for permission, very courteously accorded, to make extracts from
the columns of their journals. A number of well-known engin-
eering firms have also kindly placed at the author's disposal diagrams
of plant and appliances manufactured by them.
Whilst every care has been taken to ensure the accuracy of
statistics and calculations, it is possible that a few errors may
have crept in and escaped detection. It is trusted that these, if
discovered, may prove to be of minor importance; but, in any
case, the author will be very grateful for an intimation of them.
BRYSSON CUNNINGHAM.
Liverpool, Jamvary, 1904.
CONTENTS.
CHAPTER I.— Historical and Dlseursive.
PAGB
Introductoey Definitions — Pouts and thbib Functions — The Development
OF Maritime Engineering—The First Wet Dock—The Howland
Great Wet Dock — Regent Progress — Dock Administration — Historical
Notices of the Ports of London, Liverpool, New York, Glasgow,
Hamburg, Antwerp, Marseilles, Rotterdam, Cardiff, and of the
Tyne Ports, ......... 1
CHAPTER II.— Doek Design.
Necessity for Docks — Relative Advantages of Docks and Basins-
Restrictions IN Design — Considerations in regard to Position and
Outline — Various Forms — A Model Dock System— Ratio of Quay
Space to Water Area — Ratio of Periphery to Surface — Grouped
Docks — Internal Dispositions — Cost of Construction— Fresh Water
Supply— Ship Design — Typical Dock Systems at Liverpool and
Birkenhead, Barry, Buenos Ayres, Tilbury, Glasgow, Calcutta,
Hull, Hamburg, London, Sunderland, Swansea, Havre, and
Marseilles — Statistics of Representative Docks, . . .17
CHAPTER III.— Constructive Appliances.
Classification— Positive, Negative, and Auxiliary Appliances— Piling
Apparatus— Hand, Steam, Electric, and Hydraulic Machines-
Ram AND Fall— Quiescence- Limit of Driving— Supporting Power
OF Piles — Concrete Mixers — Messent, Taylor, Carey-Latham,
Sutcliffe, and Gravity Machines— Concrete Moulds — Block -setting
Appliances — Excavators — French and German Machines — Ruston,
Simpson-Porter, and Whitaker Steam Navvies — Hydraulic Navvy —
Drilling Appliances — Hand and Machine Drills— Blasting Agents
— Haulage and Traction — Dredgers and Hoppers— Suction, Ladder,
Dipper, and Grab Dredgers — Buckets— Shoots — Tumblers — Power
— Cost — Dams of Earth, Timber, Stone, Concrete, and Iron— Coffer-
dams— Strength and Stability — Pumps and Pumping — Cranes —
Overhead Travellers — Skips — Lewis Bars and Clips— List of Con- rCo
structive Plant at Keyham Dock Works, . . . m
CHAPTER IV.-Materlals.
Concrete — The Aggregatb— The Matrix — Portland Cement— Its Fineness,
Strength, Rate of Setting, and Soundness— Adulterants of Cement —
Proportion of Water— Action of Sea Water upon Concrete — Case of
Viii CONTENTS.
PAGE.
Disintegration at Aberdeen^Official Explanation and Possible
Causes— De. MiCHAftLis on Cement in Sea Water — Suggested Protec-
TivB Measures— Practical Notes on Mixing Concrete— Strength of
Concrete— Sample Compositions — Iron and Steel— Alloys with Man-
ganese AND Nickel — Impurities— Varieties of Cast Iron, Wrought
Iron, and Steel — Defects in Manufactured Iron— Specifications for
Castings, Plates, and Bars^— Working Strength — Tests— Weights-
Corrosion OF Iron and Steel — Effect of Sea Water on Dock Gates
— Preservative Agents— Timber— Varieties used for Dock Work —
Selection of Timber — Destruction and Deoat — Means of Preservation
—Stone— Kinds Employed — Destructive Agencies, . . . IIT
CHAPTER v.- Dock and Quay Walls.
Definition — ^Functions under Various Conditions — Stresses in Retaining
Walls — Overturning Forces— Angles of Repose— Theory of Conjugate
Pressures — Coulomb's Theorem — Chaudy*s Theorem — Weight of
Earthwork — Surcharge — Restraining Forces — Counterforts — Tie
Bars — Weight of Masonry — Empirical Formuue — Conditions of
Stability — ^Centres of Gravity — Typical Example — Practical Points
— Natural Foundations— Stratified Sites— Artificial Foundations-
Piling — Wells and Cylinders— General Methods of Construction,
with Examples op Quay Walls at Newcastle, Cork, Glasgow,
Liverpool, Belfast, Ardrossan, Marseilles, Antwerp, Rotterdam,
Dublin, Kurrachee, Suez, Bougie, and Sfax — Consideration of
Instances of Failure at Altona, London, Southampton, Calcutta, and
Liverpool — Underpinning — Miscellaneous Types of Wall at Hull,
Greenock, London, Liverpool, and Manchester, .... 156
CHAPTfiR VL— Entrances, Passages, and Locks.
General Aspects of the Subject — Site — Effect of Wind, Wave, and
Current — Direction — Size — Draught of Water in Approach Channel
— Arrangement and Types— Simple Entrances, Locks, and Half-tide
Basins — Maintenance of Fairway— Sluicing— Velocity of Efflux —
Friction of Culverts— Coefficients of Discharge — Sluicing Arrange-
ments AT Liverpool, Ostend, Honfleur, Ramsgate, Dover, and Dublin
— Scraping and Scuttling— Dredging— Lock Foundations —Boils and
Springs — Instances at Hull and Liverpool — Suggestions for Treat-
ment— Grouting— Stock-ramming — Sand Concrete— Lock Construction
— Sills — Platforms — Recesses — Waixs — Culverts — Penstocks or
Cloughs — Stoney Sluices — Fan Gates — Pivotted Gates — Duration
OF Levelling Operations^-Examples of Dock Entrances at Liverpool,
Dunkirk, Buenos Ayres, Kiddbrpur, Eastham, Barry, Ardrossan,
Hull, and Bremerhaven, ....... 225
CHAPTER VII.-Jetties, Wharfs, and Piers.
Definitions— Stresses— Wave Action— Force of Impact — Results of Impact
— ^Observed Pressures — Instances of Wave Action— Design of Jetties
AND Piers — Construction — Concrete Mass, Bag, and Block Work —
Dressed Masonry and Rubble Mounds — Fascine Work— Open Timber
Framing and Crib Work — Columnar Structures and Frameworks of
CONTENTS. ix
PAGB
Iron and Steel — Monier and Hennebique Systems — Typical Examples
AT Aberdeen, Zbebruogb, Havre, Kingstown, Algiers, Hook of
Holland, Blyth, Liverpool, Newcastle, Soukhoum, Touaps^, Belfast,
Dundee, Dunkirk, Tilbury, Madras, Sunderland, Greenock, and
Hull, .. ....••• 268
CHAPTER VIIL— Doek Gates and Caissons.
Definition and Relative Advantages of Gates and Caissons — Metal versus
Wooden Gates — Weight, Cost, Dttrability, and Strength— Single-leaf
AND Double-leaf Gates— Horizontal and Vertical Girder Types-
Storm Gates— Strut Gates — Stresses in Gates — Statical Forces —
Methods of Finding Resultant Pressure— Zones of Equal Pressure —
Rise of Gates — Analysis of Resultant — Graphic Representation —
Limits of Stress — Typical Examples — Vertical Co-planar Girders —
Stress is Panels — Exemplification of Gate Calculations — ^Fittings —
Examples of Gates at Liverpool, Birkenhead, Manchester, Hull,
Buenos Ayres, Calcutta, South Shields, and Dunkirk— Table of Dock
Gates — Stresses in Caissons — Classification of Caissons — Swinging,
Traversing, Sliding, Rolling, Floating, and Ship Caissons— Lowering
Platforms— Examples of Caissons at Malta, Bruges, Blackwall,
Cardiff, Calcutta, Belfast, Liverpool, and Greenock — Table of Dock
Caissons, ......... 301
CHAPTER IX.— Transit Sheds and Warehouses.
Extent of Accommodation Required— Proportion of Goods to Quayage —
Statistics of Sample Cargoes — Accessibility of Sheds — Proximity to
Edge of Quay— Level of Floor — General Diversity of Practice-
Features OF Construction— Doors and Doorways— Compartments —
Lighting — Materials for Floors — Fire-resisting Construction —
Monier, Hennebique, and C0TTAN91N Systems — Pressure Sustained by
Floors— Columns and Piers— Strength of Columns— Roof Coverings —
Weight of Shed Roofs— Examples of Sheds and Warehouses at
Tilbury, Liverpool, Dundee, Greenock, Glasgow, Manchester,
Antwerp, Rotterdam, Havrie, Marseilles, Calais, Dunkirk, Dieppe,
Rouen, Bremen, Hamburg, Calcutta, and Buenos Ayres, . . 364
CHAPTER X.— Dock Bridges.
Classification — Floating Bridges — Traversing Bridges — Dra^vbridges —
Bascules — Lifting Bridges— Swing Bridges— Single-leaf verstis Double-
leaf Bridges— Stresses in Movable Bridges — Case of the Double
Cantilever — Case of the Cantilever and Beam— Case of the Arch —
Case of the Continuous Beam — The Theorem of Three Moments-
Effect OF Counterpoise— Loads imposed on Movable Bridges — Weight
OP Structure — Weights of Typical Locomotives — Equivalent Live
Loads — Weight of Vehicles and Men — Practical Example of the
Calculations for a Swing Bridge — Distinctive Features of Movable
Bridges— The Pivot— Balanced Rollers and Wheels— The Counter-
poise— Setting Apparatus — Interlocking Apparatus — Notes on Design
— Illustrations of Movable Bridges at Greenock, Antwerp, Rotterdam,
Chicago, Marseilles, Liverpool, Leith, and Ridderpur, . , 405
CONTENTS.
CHAPTER XL— Graving and Repairing Doeks.
PAGE
Vabious Methods of effboting Repatbs to Ships — Careening — Beaching —
The Gbidiron — The Slipway— The Hydraulic Ldbt— The Graving
Dock — The Floating Dock — Essential Requirements of a Repairing
Dep6t — Comparison of the various Types in regard to Accessibility,
Ventilation, Light, Capacity, Initial Cost, Maintenance and Repairs,
Working Expenses, Durability and General Adaptability— Design
AND Construction of Slipways — Foundation — Permanent Way —
Cradle— Sliding Slipways— Broadside Slipways— Stresses in Slipways
— Design and Construction of Graving Docks — Types of Floating
Docks— Process of Overhauling— Equipment of Repairing Docks —
Distribution of Pressure on Keel Blocks— Description of Gridirons
AT Liverpool, Hydraulic Lift at London, Slipway at Dover, Graving
Docks at Bremerhaven, Liverpool, Glasgow, Barry, and London,
AND Floating Docks at Cartagena and Bermuda, . . . 462.
CHAPTER XIL— Working Equipment of Doeks.
Sources of Power— Compressed Air— Steam— Water under Pressure-
Electricity — Comparative Expenditure of Energy — Crane Tests— Cost
OF Power — Hydraulic Machinery — Systems of Electrical Distribution
— Applications to Dock Equipment — Gate Machinery— Power of Gate
Machines— Sluicing Machinery — Capstans — Quay and Floating Cranes
— Jiggers and Transporters — ^Coal Tips and Lifts- Grain Elevators
— Slipway Haulage — Pumping Installations — Petroleum Storage-
General Equipment — List of Appliances in Use at Hamburg, Havre,
AND Liverpool, ........ 50^
LIST OF ILLUSTRATIONS.
FIG. PAOK
1. Southampton Docks, 21
2. Model dock system, Plate I., ^o /ace 22
3. Amidships section of typical vessels, 27
4. Longitudinal section of modem cargo vessel, 28
5. Liverpool Docks, Plate II., to face 32
6. Birkenhead Docks, Plate IIL, „ 32
7. Barry Docks, 35
8. Docks of Buenos Ajrres, 37
9. TUbury Docks, 39
10. Glasgow Harbour and Docks, 41
11. Eidderpur Docks, Calcutta, 42
12. Alexandra Dock, Hull, 43
13. Hamburg Docks, 44
14. MiUwall Dock, London, 45
15. London and St. Katharine Docks, London, 46
16. East and West India Docks, London, -.47
17. Royal Victoria and Albert Docks, London, 48
18. Surrey Commercial Docks, London, 49
19. Sunderland Harbour and Docks, 50
20. Swansea Docks, 51
21. Port of Havre, 52
22. Port of Marseilles, 63
23. Pile driving machine, 58
24. Whitaker's steam-hammer pile driver, 59
25. Electric pile driver, .62
26. 27, 28. Hennebique piles, 63
29. Messent concrete mixer, . . 67
30. Taylor do., 68
31. 32. Carey- Latham concrete mixer, 70
33. Sutcliffe concrete mixer, 71
34. Do. do., 72
35. Gravity do 72
36. 37, 38. Concrete moulds, 73
39. Concrete mould, 74
40. "Goliath," 75
41. "Titan," 76
42. 43. French steam excavator, ...... ... 78
44, 45, 46. Grerman steam excavator, . 80
47. Ruston steam excavator, 82
48. Simpson and Porter steam excavator, 83
49. Hydraulic excavator, 85
50. Suction hopper dredger, Seine navigation, 90
XU LIST OP ILLUSTRATIONS.
na. PAGE
51, Hopper, fitted with adjustable coamings, 91
52, 53. Bates' dredger, with clay-cutting appliances, 93
54. Ladder dredger, " Caimdhu," Clyde navigation, 95
55, 56, 57, 58. Do., do., do., 96
59, 60, 61. Hopper barge, Clyde navigation, 99
62, 63. Peters' grab, 101
64, 65. Priestman grab, 102
66. Cofferdam at Liverpool, 107
67. Do. HuU, 108
68. Do. Limerick 109
69,70. Dams at Ardrossan, 110
70a. Pulsometer, 112
71, 72, 73, 74, 75, 76. Lewis bars and clips, 114
77) 78. Stresses in retaining walls, 157
79. Angle of repose, 157
81. Stresses in retaining walls, 159
81a. Conjugate pressures, 160
82,83. Do., 161
84, 85. Do., 162
86,87. Do., 163
88. Direction of thrust 165
89. ReiUy's resultant, 166
90, 91. Coulomb's theorem, . 168
92, 93. Chaudy's do., 168
94. Surcharge, 171
95, 96. Distribution of pressure on bed joint, 175
97. Do. do. do., 176
98, 99, 100, 101, 102. Loci of centres of gravity, 177
03, 104. Combined centres of gravity, 178
05. Diagram of stresses in quay wall, 179
06. Old dock wall at Leith, . . ^ 181
07. Quay wall at Sheemess, '181
08. Do. Kidderpur, 182
09. Transverse fracture of foundations, 183
10,111. Herculaneum dock wall, Liverpool, 184
12. Dock wall at Ardrossan, 184
13. Quay wall at Rotterdam, ... 186
14. Dock wall at Limerick, 187
15. Quay wall at Rouen, 187
16,117. Wrought-iron curb, 188
18. Quay wall at Newcastle-on-I^e, 190
19, 120. Quay wall at Cork 191
21, 122. Do. Glasgow, 192
23, 124, 125, 126. Cylinder shoe at Glasgow, 193
26a. Joint, cylinder shoe at Glasgow, 194
27, 128, 129. Quay wall at Newcastle, 196
30. Dock wall at Liverpool, 198
31. Timbered trench, 199
32. Quay wall at Belfast, 199
33. Construction within temporary dam, 200
34. Dam and quay wall at Ardrossan 200
LIST OF ILLUSTRATIONS.
xin
FIO. PAOB
135. Dock wall at Maraeilles, type A, 201
136. Do. do., do. B, 202
137. 138. Caiflson for walla at Marseilles, 203
139. Dock wall at Marseilles, type C, 206
140. Quay wall at Antwerp, 206
141. 142. Pneumatic construction at Antwerp, 206
143. Pneumatic construction at Rotterdam, 207
144, 146. Cast-iron washer 200
146. Quay wall at Dublin 210
147. Do. Cork, 210
148. 149. Monoliths at Cork, 211
150. Blockwork at Kurrachee, 211
151. Quay wall at Bougie 212
152. Monolith do., 213
153. Quay wall at Sfax, 213
154. Quay at Altona, 214
L56, 156. Anchorage for stays, 216
L57. Dock wall at Southampton, 217
158. Do. Liverpool, 218
159. Underpinning at Ardrossan, 218
160. Do. Liverpool 219
161. Do. do., 220
162. 163, 164. Dock waU at HuU, 221
165, 166. Dock walls at Greenock, 222
167. Dock wall at Hull, 222
168. Quay wall at Tilbury, 222
169. Dock wall at Liverpool, 223
170. Do. Manchester, 223
171. Velocity of water in sluices, 239
L72, 173. Sluicing system at Liverpool, Plate YV., to fact 244
174. Section through outlet, 244
175. PortofOstend, Plate V., ^o /ace 250
176. Elevation of a dock entrance, 251
177. 178. Hollow quoins 253
179. Caisson recess at Greenock, 254
180, 181. Stoney sluice, 255
182. Fan door at Dunkirk, 256
183. Section of Old Canada Lock, Liverpool, 258
L84. Section of Canada Lock, Liverpool, as deepened 259
.85. North Lock at Dunkirk, Plate VI., fo /ace 260
186. Dam at Dunkirk, 261
187. Section of North Lock, Dunkirk, 262
188. 189, 190, 191, 192, 193. North Lock at Buenos Ayres, . Plate VIL, to fact 262
194. Eastham Locks Plate VIIL, „ 262
195, 196, 197, 198, 199, 200. Kidderpur Dock, entrances and lock, Plate IX., „ 264
201. Entrance to Eglinton Dock, Ardrossan 264
202, 203, 204, 205. Alexandra Lock, Hull, .... Plate X., to fact 266
206. Bremerhaven Lock, 266
207, 208, 209, 210. Caisson at Zeebrugge 278
^11. Jetty at Zeebrugge, 279
^12. Pier at Havre, 280
213. Jetty at Dover, 280
xiv LIST OF ILLUSTRATIONS.
FIG. PAGI
214. Jetty at Algiers, 281
215, 216, 217. Fascine work, 28a
218. Mole at Hook of Holland, 283
219, 220. Jetties at Blyth, 284
221, 222. Jetties at Liverpool, types A and B, 285
223. Jetty at Liverpool, type C, 286
224. Crib frame, 286
225. 226. Pier at Soukhoum, 288
227. Jetty at Zeebrugge, 288
228. Do., 289
229. 230. Jetty at Touaps^, 290
231, 232, 233, 234. Hennebique sheeting pile 291
235, 236, 237. Hennebique sheeting pile, 292
238. Wharf at Belfast, 292
239, 240. Wharf at Dundee, 294
241. Jetty at Dunkirk 294
242, 243. Pierhead at Madras 296^
244, 245. Piers at Sunderland, 298
246. Wharf at HuU, 300
247, 248, 249. Single-leaf gate at Birkenhead, 311
250, 251. Water pressure on dock gates, 316
252. Water pressure on dock gates, 317
253. Diagram of resultant pressure, 31&
254. Do. do., 319
255. Range of position of line of pressure, 320
256. Diagram of resultant pressure, 320
257. 258. Zones of equal pressure, 322
259. Ratio of rise to span, 324
260. Analysis of resultant pressure, 325
261. 262. Amount and range of stress, 327
263. Stress in connecting piece, 328
264. Centre of section 331
265. Distribution of pressure on vertical girders, 331
266. 267, 268. Wooden dock gate at Liverpool, . . . Plate XL , <o /ace 332
269, 270, 271, 272, 273. Steel dock gates on river at Blyth, . Plate XII. , „ 334
274. Section of rib, 335
275. Do 336
276. 277, 278. Gate rollers at Liverpool, 338
279. Gate roller at Dublin, 339
280. Clapping sill 339
281. Gate anchorage at Liverpool, 339
282. Do. on the l^e, 339
283. Do. at Dublin, 340
284. 285. Gate footsteps 341
286, 287. Do., 342
288, 289. Dock gate at Liverpool, 343
290, 291, 292, 293, 294, 295, 296. Manchester Ship Canal gates, Plate XIIL, to face 344
297, 298, 299. Dock gates at Hull, 344
300, 301, 302, 303. Lock gates at Buenos Ayres, 346
304, 305, 306, 307, 308, 309. Dock gates at Calcutta, 347
310, 311, 312. Pock gates on the Tyne, .... Plate XIV., to face 348
313. Graving dock entrance on the Tyne, 348.
LIST OF ILLUSTRATIONS.
XV
FIG. PAGE
314, 315, 316, 317, 318, 319. Dock gatee at Dunkirk, . Platk XV., to face 348
320, 321. Dock gate at Dunkirk, 348
322, 323, 324. Diagrams of flotation, 351
325, 326, 327, 328, 329. Swinging caisson at Dundee, 352
330. Sliding caisson at Malta, 353
331. Section of sliding caisson at Malta, 354
332. 333, 334, 335. Rolling caisson at Bruges, Platk XVI., to face 356
336, 337, 338. Floating caisson at Blackwall, . . Platb XVIL, ., 356
339. Plan of caisson at Limekiln, 357
340. Ship caisson at Cardifi^ 357
341. 342, 343. Ship caisson at Calcutta, 35&
344. Ship caisson at Belfast, 359
345, 346, 347. Ship caisson at Liverpool, . . . Platk XVIII., /o ,ac€ 360
348. Caisson at Greenock, 361
349. Shed and warehouse at Bremen, 369
350. Shed compartment at Liverpool, 370
351. 352. Wooden shed door, 371
363, 354. Iron shed door, 372
355, 356. Folding door at Dundee 373
357, 358, 359, 360. Details of shutter and mechanism, 374
361, 362. Shed upper floors, 376
363, 364. Monier floors, 377
365, 366. Hennebique floor, 378
367, 368, 369. Cottan9in's systems, 379
370. Single-storey shed at Liverpool 388^
371. Double-storey shed at Liverpool, 388
372. Shed at Liverpool, 38»
373. Shed and warehouse at Dundee, 390
374. Shed at Manchester 392
375. Do., 393
376. 377. Sheds at Antwerp, 393
378. Shed at Havre, 395
379, 380. Sheds at Marseilles, 396
381. Shed at Calais, 396
382. Do. Dunkirk, 397
383. Do. Dieppe, 397
384. Do. Rouen, 397
385. Sheds and warehouse at Bremen, 398
386. Do. do., 399
387. 388. Sheds at Hamburg, 399
389, 390, 391. Sheds and warehouse at Buenos Ayres, 402
392. Shed at Zeebrugge, 403
393. Do. Emden, .... 403
394. Warehouse at Amsterdam, 404
395. Bascule Bridge, 408
396. 397. Bridge diagrams 412
398, 399. Do., 414
400. Stresses in continuous beam, 415
401. Diagram of moments, 418
402. Stresses in continuous beam, 419
403. Stresses due to ballast, 422
404. Bridge diagram, 427
XVI LIST OF ILLUSTRATIONS.
no. PAGE
406. Bridge pivot at Velsen, 429
406. Do. Rotterdam, 430
407. 409. Bridge pivots at Liverpool, 430
408. Raritan bridge pivot, 430
410, 411. Bridge pivot at Hawarden, 431
412, 413. Do. Liverpool, 432
414, 416. Do. Fleetwood 433
416, 417. Do. Marseillea, 434
418. Swing bridge at Dublin, 436
419, 420, 421. Balancing rollers and roller path, 436
422. Balancing lever, 437
423, 424, 426, 426, 427, 428. Bearing blocks, 440
429, 430. Folding bridge at Greenock, Plate XIX., ^o /ace 442
431. Swing bridge at Antwerp, 443
432, 433. Traversing bridge at Antwerp, 444
434. Bascule bridge at Rotterdam, 446
436, 436. Rolling bascules at Chicago, 448
437, 438, 439. Swing bridge at MarseiUes 460
440. Tilting bridge at Marseilles, 462
441, 442, 443. Swing bridge at Liverpool, 463
444, 446. Swing bridge at Leith, Plate XX., ^o. Ace 464
446. Swing bridge at Liverpool, 466
447, 448. Swing bridge at Liverpool, 466
449, 460, 461. Foot bridge at Liverpool, 467
462, 463, 454. Do. do., 458
466, 466. Double swing bridge at Calcutta, 469
467. Swing bridge at Calcutta, 460
468. Travelling bridge at Greenock, . 461
469, 460. Slipway construction, 471
461. Halifax Graving Dock, Nova Scotia 478
462. Cartagena Floating Dock, 479
463. Depositing dock, 480
464. Off-shore dock, 480
465. 466. Stability of vessels under water ballast, 481
467, 468, 469, 470, 471, 472, 473, 474. Process of overhauling a floating dock, . 482
476. Keel-block, Belfast, 483
476, 477, 478, 479. The 8. s. **Fulda" and graving blocks 486
480. Curve of maximum pressures on keel-blocks, 487
481. Distribution of weight, S.S. "Umbria" and "Etruria," .... 490
482. Gridiron at Liverpool, 491
483. Hydraulic lift, London, 492
484. 486, 486, 487. Dover Slipway, 494
488, 489, 490, 491. Cradle of Dover Slipway, 495
492, 493, 494, 496, 496, 497, 498, 499. Kaiser Graving Dock, Bremerhaven,
Plate XXL, t' fare 496
600, 601. Canada Graving Dock, Liverpool, .... Plate XXII, ,, 498
602. No. 3 Graving Dock, Glasgow, 600
.503, 504. Commercial Graving Dock, Barry, . . . Plate XXIII., to face 502
606. Pumping Station, Barry, 503
606, 607, 508, 609. Tilbury Graving Docks and Lock, . Plate XXIV. , to face 504
510, 611. Bermuda Floating Dock, Plate XXV., „ 506
512, 613. Do. do., 507
LIST OF ILLUSTRATIONS. XVU
FIO. PAGE
514, 515. Bermuda Floating Dock, 50S
516. Combined piston and ram, 517
517. Two concentric rams, 518
518. 519. Rotary gate machine, Plate XXVI., to face 522
520. 521. Arrangement of gate chains, 524
522. Leith Docks —Gates and machinery for 60-foot entrance, Plate XXVII. , to face 524
523. Do., do. do. do., Plate XXVIII., „ 524
524. 525. Leith Docks — ^Gate machines at SO-foot lock, . Plate XXIX, tojace 524
526, 527. Do., do. 70- do., . . Plate XXX., „ 524
528, 529. Electric dough at Ymuiden Locks, 528
530. Electric comiections to gates and sluices at Ymuiden, 529
531, 532, 533, 534. Hydraulic capstan, 530
535. Hydraulic capstan valves, 531
536. Electric capstan, 531
537. 538, 539, 540, 541. Hydraulic quay cranes, . . .Plate XXXI., to face 532
542, 543, 544, 545, 546. Quay cranes, 53a
547. Floating crane, 534
548. Plan of floating crane 535
549. 550. Hydraulic jigger, 535
551, 552, 553. Hydraulic crane at Malta, . . . Plate XXXII., to face 536
554. Temperley transporter, 537
555, 556. Dayd^ and Pill^ transporter, . . - . . Plate XXXIIL, ^oyace 538
557, 558, 559. Hydraulic coal hoist and tip at Dundee, . Plate XXXIV., „ 538
560, 561. Pneumatic grain apparatus, 540
562. Hydraulic rams for slipway haulage 542
563. Do. do., 543
564. Buoy with anchorage 546
565. 566. Mooring stagings, 547
567, 568. Mooring posts, 547
569. Mushroom, 547
xviil UST OF TABLEI3.
LIST OP TABLES.
TABLE PAQB
I. Foreign trade of principal ports in United Kingdom 15
II. Do. do. ' Foreign and Colonial ports, . 16
III. Liverpool and Birkenhead Docks, 31
IV. Barry Docks, 36
IVa. Madero Docks, Buenos Ayres 38
V. Representative Docks and Basins, 54
VI. Interstices in broken material, 118
Vn. Compressive strength of concrete, 131
VIII. Strength of iron and steel, 139
IX. Coefficients of corrosion, 141
X. Corrosion of iron and steel, 142
XI. Do. do., 146
XII. Durability of timber 147
XIII. Weight and strength of timber, 150
XIV. Compressive strength of stone, 154
XV. Angles of repose . 158
XVI. Weight of earths, 171
XVII. Weight of mineral substances, 173
XVni. Force of wind, 228
XIX. Height of waves, 230
XX. Record of docking conditions at Liverpool, 230
XXI. Suspended material in Mersey water, 232
XXII. Velocity of currents, 232
XXHL Lockage, 236
XXIV. Cost of lock gates, Manchester Ship Canal, 305
XXV. Dock gates, 349
XXVI. Dock Caissons, 362
XXVIL Do. at French ports, 363
XXVIII. Tonnage and berthage of cargo vessels, 365
XXIX. Volume and weight of merchandise, 380
XXX. Coefficients for Gordon's formula, 384
XXXI. Weight of shed roofs, 386
XXXII. Weight of bridge girderwork, 424
XXXIII. Weight of modem locomotives, 425
XXXIV. Live loads on single railway, 426
XXXV. Dimensions of largest modern vessels, 466
XXXVL Overhang of ships, . 491
XXXVII. Comparison of power supply 513
XXXVUI. Expenditure of energy by cranes, 514
XXXIX. Do. do., 515
XL. Do. do., 615
XIjI. Cost of hydraulic and electric power supply, 516
XLIL Fluctuations in hydraulic pressure, 520
XUII. Gate machines, 527
DOCK ENGINEEEING.
")
CHAPTER I.
HISTOBICAIi AND DISCUBSIVE.
Intboductoby DKFiirinoNS — ^Pokts and thiib Functions — The Dsvelopmxnt of
Mabitihe Enoineebino— The Fibst Wet Dock— The Howland Gbeat Wet
Dock — Regent Pboobess— Dock Administbation — ^Histobical Notices op the
Pobts of London, Liyebpool, New Yobk, Glasgow, Hambubo, Antwebp,
Mabseilles, Rottebdam, Cabdiff, and of the Tyne Pobts.
Introductory Definitions. — In the terminology of maritime engineering, a
Dock is an artificial repository for shipping.
This definition, admittedly vague, and at first sight unsatis&<;tory, not
to say incomplete, is, nevertheless, the only one, apparently, which can be
devised to cover the manifold and diverse applications of the word. On
consideration, it will be seen that its terms do not admit of further
restriction.
Docks are divisible into three classes, with widely different charac-
teristics and functions, viz. : — Wet Docks; Dry or Graving, and Slip Docks;
and Floating Docks.
Wet Docks are areas of impounded water within which vessels can
remain afloat at a uniform level, independent of external tidal action.
They have also been termed Floating Docks, in which case the epithet
denotes the object for which the dock exists ; but as this name is liable to
be confused with that in which the epithet is descriptive of the dock itself,
it is not at all suitable, and should be avoided.
Dry Docks are those from which water can be temporarily excluded, in
order that repairs to the hulls and keels of vessels may be effected. When
the vessel is floated into the dock, and the water removed by natural or
artificial means, the term Graving Dock is appropriate. When the vessel
is partially withdrawn from the water by means of ways, the remaining
water being excluded as before, the term Slip Dock is used.
Floatifig Docks are frames or structures capable, by reason of their own
flotation, of raising ships completely above water, and of maintaining them
in that position during the execution of repairs.
The term dock is also applied, though somewhat loosely, to tidal basins —
that is, to areas of partially-enclosed water in free communication with
1
2 DOCK ENGINEERING.
the sea. The functions of basins in many cases coincide with those of
docks, so that some elasticity of nomenclature is not without justification.
At the same time, it must be affirmed that the term is not correctly ap-
plicable to basins, though the distinction will not be too rigidly insisted
upon in the course of this work.
Primarily, it appears that a dock was devoted entirely to shipbuilding
and ship-repairing purposes. When fitted with appliances for the exclusion
of tidal water, it was distinguished as a dry dock ; otherwise, it was a wet
dock, and the ship was only accessible during periods of low water.
Ports and their Fanctions. — Though by no means a unique or even an
essential feature, a dock-system nevertheless constitutes the most important
appendage of a port.
Ports may be regarded from two distinct points of view — either as the
termini of great ocean trunk lines of communication, or as intermediate
stations on the entire route from the manufactory to the mart, from the
producer to the consumer. Each aspect has its own special characteristics
and problems, alike interesting to the engineer. As a terminus, the port
must be provided with ample accommodation and sheltered berths. As
an intermediate station, it must be readily accessible and fully equipped
with all necessary appliances for the speedy transfer of merchandise between
ship and shore.
The subject of ports as a whole, however, exceeds the scope of the
present treatise, for it would involve the discussion, not only of docks, but
also of harbours, channels, waterways, and roadsteads.
Natural havens and roadsteads do not fall within our purview at all,
neither have we to concern ourselves with those large areas of safe anchorage
which are formed and protected by breakwaters. Upon smaller areas, more
completely enclosed and designated harbours and basins, we shall touch but
lightly. Our immediate purpose is to deal with spaces of moderate extent,
more or less continuously cut off from external influences, and properly
called docks.
The Development of Maritime Engineering — While harbours have con-
stituted prominent features in connection with maritime intercourse from
the remotest times, docks are a comparatively modem innovation. We
should have to go very far back indeed into the history of navigation to
trace the origin of artificial harbours. Natural harbours and creeks have,
of course, always been available; but their situation and accommodation,
even in early days, sometimes proved not altogether satisfactory. Accord-
ingly, we find that the Phcenicians protected their ancient ports of Tyre and
Sidon on the Levantine Coast by means of rubble breakwaters. Carthage,
the home of their descendants, likewise possessed a harbour enclosed by
moles. Rome, the vanquisher of Carthage, has left, despite the ravages of
time and disuse, many traces of maritime engineering structures along the
coasts of Italy ; nor is Greece lacking in striking examples of harbour works
upon her classic shores. With the downfall of the Koman Empire commer-
THE FIRST WET DOCK. 3
cial enterprise found a home in the still flourishing ports of Venice and
Genoa. Later, Spain set her grasp upon ocean trade, investing Barcelona
and Cadiz with a glory, some vestiges of which cling to them still. Later
again, the phlegmatic Dutch took over the supremacy, and, with patient toil
and perseverance, laid the foundations of their ports within the very domain
of the sea itself.
In our own country, notwithstanding the spirit of naval adventure which
animated the Cabots, the Drakes, the Ealeighs, the Frobishers, the Hawkins,
and many other heroes of the Tudor period, little was done to improve such
facilities as were naturally possessed by towns upon the seaboard. Dover
was for a long time perhaps the only port of real note developed in any way
by artificial agency. Subsequently Bristol, Plymouth, London, and Leith,
amongst others, rose to importance, but most of our present leading ports
are of quite recent growth. Liverpool, Hull, Glasgow, and Newcastle
afforded very trifling accommodation for shipping a century ago. Cardiff,
Barrow, and Middlesbrough have existed as ports for little more than fifty
years. Twenty years ago Barry was unknown, and Manchester an inland
town.
The First Wet Dock. — The distinction of having created the first wet
dock has been the subject of some discussion and the cause of not a little
rivalry between the ports of London and Liverpool. According to such
evidence as is forthcoming — and some of it is conflicting and inconclusive to
a degree — the balance appears to incline in favour of the former place. As
regards Liverpool, it is generally admitted that parliamentary authority was
obtained for the construction of a wet dock in the year 1708, during the
reign of Queen Anne. This dock was built and opened, apparently, very
shortly afterwards, the engineer being Thomas Steers. But, according to
the " City Annals " appended to Gore's Directory of Liverpool, the dock
was already in existence in 1700, and a date (June 8) is given on which the
first ship, the " Marlborough," entered it. Possibly these conflicting state-
ments are reconcilable if we regard the earlier dock as having been of the
nature of a tidal basin, which was afterwards converted into a wet dock by
the addition of entrance gates.* Some interest attaches to this " Old Dock '*
as it is termed. It was four acres in extent, and was designed to afford
accommodation for 100 vessels, and so arranged as to have not less than
10 feet of water within it at low neap tides, with a sufficiency at spring
tides to take the smaller class of warships. The dock no longer exists
except in name, although the level of its sill still supplies the zero or
datum in vogue throughout the Mersey Dock Estate in preference to the,
elsewhere, more generally accepted Ordnance Datum.
On the other hand, as regards London, the inception of the Surrey Com-
mercial Docks is said to date from 1660 or 1666 ; at any rate, there is
decisive evidence that an Act of Parliament for the construction of a wet
dock at Rotherhithe received the Royal Assent in 1696. The date when
* This is mere conjecture, and a dubious solution at the best.
4 DOCK ENGINEERING.
the dock wa-s opened is not recorded, but that it was in use in the year 1703
is testified by an old description (undated) of the dock which, with an
engraving, is retained in the Board-room of the Surrey Commercial Dock
Company. Being not without interest as an old-world document, throwing
light upon conditions which prevailed two centuries ago in regard to the
management of ships in port, a copy of it is reproduced here.* The original
name of the dock, " The Rowland Great Wet Dock," has since been replaced
by that of the " Greenland Dock." Mrs. Elizabeth Rowland was the wife
of John Rowland, of Streatham, Surrey, and the mother-in-law of the
Marquis of Tavistock, afterwards second Duke of Bedford.
Rowland Great Wet Dock,
In the Parifli of Rotherhithe^ or Redriff^ belonging to Mrs, Ho^vland^ of
Streatham.
This dock hath been found a very fafe repofitory for fJiips^ which was
fully proved in that terrible and violent ftorm which happened on the
21 th November^ i7o3> when by the extremity of the wind all the fhips in
the river, which rode eitlier at chains or their own moorings^ were fordd
adrift, and confufedly driven on the North fliore, w/iere fome were lefty
and moft received great damage. Then, of all the feveral fhips depofited in
this wet dock there was only one injured, andflie only in her bowfprit, which
wcK in a great meafure imputed to too fecure a negligence in the perfons
who Tnoof'd her there. This may remain a lofting evidence of t/ie great
fervice fuch a repofitory for fhipping is to our navigation ; efpecially if
it be confidered that this fatal ftorm happened foon after the planting of
thofe trees, which are on the fouih and north as a fence to the dock from
winds, and which are now grown to a confiderable bulk; and alfo before
that range of houfes were built to the weft, and the pailings fet up to the
eaft, and on each fide; fo that now, in the hardeft gales of wind that have
within ihefe late years happened, notwithftanding the large extent of
the water, the wind does not give any fuch motion to it, as can endanger
tho fmalleft boat in pajfing it any way over, and thd very deep loaded.
And as fhips are here fo well fecur^d from any ftorm that may happen,
fo they are entirely defended from the hazard and damage which accrueth
to them often in the river, by hard frofts. For by the driving of the ice
in the river, if they /hould continue in the ftream on float, their cables
would be cut ; to prevent which and to preferve their bottom, they are
for^d to take up with fhore births, which often are f training and uneafy
to the fhips, and require a conftant care and charge to preferve them, by
fhoring or fhifting, as it may happen, by the icis driving under them.
And notwithftanding all the care which can be taken, the bottoms of
* Vide Min. Proc, Inst. C.E,, voL c, p. 93.
REGENT PROGRESS. 5
Jhips are fo raked by the ice, thai it is often a confiderahle addition in
the charge of refitting^ if no other more material damage happens to them
thereby, Whtreas the fhips here depofited, lye always water borne,
without the leaft rubbing of the ice, or any further care or charge for
their prefervation, as fully appeared by the laft great froft in 1715.
Ships are likewife here more effectually fecur^d from the peril of fire ;
there being proper cook rooms provided on fliore, and no fire fuffered to
be on board. But if neither ftorms, tior ice, nor fire, be confldered, fhips
are here depofited at a much lefs charge and a mtuh greater fecurity
than in the river ; which any one may eafily evince, if he will calculate
the wearing their cables or the charge of the chain, the frequent fhifting
of the moorings, and other neceffary incidents, which do and will happen
in the river, and compare them with the moderate rates wet-docking is by
this work reduced to,
Defcription of the Dock. — The outward gates of the wet-dock, leading
to the Thames, 21 foot high, and ^^foot wide, opet^d to let in the f hip.
The bafon, or gut, leading to the great wet-dock, 44 foot wide, 150 foot
long.
The inward gates, of the fame height and breadth with the outward,
but ftronger, by reafon they bear the great tueight of water in the dock,
which fometimes flo7vs within a foot of the top of thefe gates, and is kept
pent up within /^foot thereof.
The great wet-dock, wherein at good fpring tides there is feventeen foot
of water, over the cell againft which the bottom of the gates fhut ; fo that
it would commodioufly receive his Majefifs third-rate fhips.
The dimenfions of the dock are from eaft to weft 1,070 feet; from north
tofouth, at the weft end, ^^o feet, and from north to fouth, at the eaft end,
500 feet; fo that it would contain upwards of 120 fail of the largeft
merchant fhips, without the trouble of fhifting, mooring, or unmooring
any in the dock, for taking in or out any other.
This dock when full at a fpring tide, contains, by a moderate computa-
tion of \o foot f olid to the ton, 228,712 tons of water, being much larger
than the famous bafon of Dunkirk, or any pent water in the world.
The maft crain, for taking out and fetting in mafts in fhips in the wet-
dock, which anfwers the end of an hulk, with proper pits and crab for
careening three or four fhips at once.
Recent Progress. — To whichever of the two rival ports the honour be
aillocated (and this is a matter of no great moment), at any rate it is apparent
that the first English dock dates back no further than the commencement of
the 18th century. But what perhaps is more remarkable still, is that
■during the next hundred years, despite the enormous increase in oversea
trade and the great development of lines of inland navigation, no works of
Any note were undertaken for the extension or improvement of dock
accommodation.
6 DOCK ENGINEERING.
It is very difficult to realise that, up to the last decade of the 18th
century, the Thames only possessed its one dock (and that devoted to the
whaling trade), while Liverpool had but three, and these of inconsiderable
extent.
It was left to the 19th century to witness a great revival in dock and
harbour engineering. Great forces which had been slowly gathering
throughout the Georgian period eventually came to a head. The sudden
growth of commerce consequent upon the advent of steam power, the
expansion of the empire and the opening up of virgin territory, gave an
impetus to national policy which resulted in the adoption everywhere of
vigorous and energetic measures. The history of the Victorian era is a
long and triumphant record of feats of maritime engineering skill adorned
by the names, amongst others, of Rennie, Smeaton, Stevenson, Hawkshaw,
Messent, Coode, Hartley, and Lyster, and attested by the splendid array
of docks and harbours which line the English coast to-day.
Nor is there any sign yet of a diminution in the activity which has
produced such magnificent results. Fresh undertakings are demanded daily
to correspond with each succeeding development of naval architecture and
with each access of national prosperity. From the point of view of national
vitality this is, indeed, no time for relaxation of efTort. Powerful trade
competitors have arisen in nations who, admittedly outdistanced before,
now openly dispute the British claim to the sovereignty of the seas.
Renewed exertions will have to be made, both to retain trade and to cope
with its altered conditions. Hence the necessity, on the part of port
authorities, for a watchful and attentive attitude, ready to note each
impending change and its probable consequences ; to seize each favourable
opportunity for fresh enterprise, and by decision and energy to utilise it to
the fullest extent. Only in this way can ports, as well as nations, hold their
own.
Dock Administration. — Docks are to be found under five difTerent systems
of management, and though the question of administration is one of
economics rather than of mechanical science, it merits at least a passing
reference. The five systems of administration may be enumerated as
follows : —
(1) Private or Public Companies, ad hoc.
(2) Railway Companies,
(3) Municipalities,
(4) Public Trusts,
(5) Government Departments,
Of these it may be said that private companies are in the least favourable
position for maintaining their docks in an efficient condition, or for meeting
the needs of a growing port. Dock engineering works are particularly
costly, and the return on capital thus invested, except in rare instances, will
not bear favourable comparison with dividends arising from securer sources.
DOCK ADMINISTRATION. 7
Henoe there must inevitably be undue economy and even parsimony in
management, and a reluctance to undertake fresh expenditure on works,
however beneficial or necessary.
Railway Companies derive a considerable amount of indirect benefit by
the proprietorship of docks in touch with their respective systems, quite
apart from any specific receipts locally. The facilities for the direct transfer
of goods from rail to ship, and vice versdy are greatly increased without any
corresponding augmentation of staff and without friction of negotiation.
The diversion of traffic to their lines is often sufficient to compensate a
company for the otherwise unremunerative working of their docks.
Municipal CounciU, nominally the controlling authorities, generally
delegate their powers of dock management to a sub-committee, with results
that have not been uniformly successful. Town Councillors are elected on
a variety of grounds, sometimes personal, but mainly political, cmd often
without the remotest bearing on shipping matters. Now, however versed
in the direction of purely urban affairs a councillor may be, it is obvious
that, without some active participation in maritime affairs, he will lack the
requisite technical knowledge to enable him to deal satisfactorily with
important questions affecting the mercantile marine. Hence in such a
committee the likelihood of uncertain counsels, sometimes unduly timorous,
sometimes the reverse.
Public Trusts, specially elected from the classes most intimately
associated with the use and exploitation of docks, constitute perhaps the
most satisfactory of all forms of government. On a body of this kind would
be proper representatives, chosen by an electorate of shipbuilders, ship-
owners, merchants, and traders; of all, in fact, who were connected with the
shipment of goods, the qualification being the payment of dock or port dues.
The particular knowledge possessed by sudi a body would be, and is
eminently calculated, to develop the efficiency and prosperity of a port, the
efforts of the members' being stimulated by a certain amount of self-interest.
It must not be overlooked that the welfare of the port involves the welfare
of the town, and that the two suffer or flourish together. Hence the
necessity for specialist management in both cases.
Control by a Government Department, which would naturally involve the
inclusion of all ports within one national jurisdiction, cannot be considered
a desideratum. Speaking generally, it is admitted that there is a lack of
initiative and a diffusion of authority in governmental departments which
are not adapted to the successful carrying on of commercial undertakings.
The almost inevitable result of this system would be the stifling of private
enterprise, and the abandonment of that local patriotism which constitutes
the best guarantee of the vitality and energy of a port, at the same time
that it affords the best augury for its continued prosperity.
We now pass on to a brief resume of the more prominent historical facts
connected with the development of some of the most important ports of the
world. It would be difficult to asdign to them any satisfactory order of
8 DOCK ENGINEERING.
precedence. Navigation returns fluctuate considerably, and with them the
relative positions of the ports concerned. No attempt, then, will be made
to preserve any particular sequence except that attaching to general pro-
minence and representative character.
The Port op London.
The Port of London has long maintained an indubitable supremacy. At
the beginning of last century, however, it received no more than 4,000 ships
annually, of which number more than half were coasting vessels, and the
aggregate tonnage scarcely exceeded half a million. In 1901 the. number of
ships which entered and cleared the port was 53,230, and the tonnage
31,157,015.
The Greenland (or Howland) Dock, with its area of 12 acres and
quayage under a mile, held its unique position until the year 1790, when the
Brunswick Dock was constructed by a shipbuilder on the site of the present
West India Dock. The shipping at this time was mainly accommodated at
" legal wharves " at the river side or at moorings amidstream. The delay
which arose in this way from stoppages of the navigable channel and the
enormous losses sustained by robberies, created a scandal of such moment
that the Government of the day was obliged to take action, and parliamen-
tary powers were obtained for the redemption of some of these legal wharves
by compensating their owners. At the same time an Act was passed
authorising the construction of the West India Dock. This dock was so
named from its appropriation to the West Indian trade, and all vessels
engaged in that trade were compelled to use the dock, which had the mono-
poly conferred upon it for twenty-one years. The date of opening was 1802.
It was followed in 1805 by the London Dock, which was endowed with a
monopoly of vessels engaged in the conveyance of wine, spirits, and tobacco.
The East India Dock was opened on equally protective lines in 1806. The
first free dock (St. Katharine's) did not come into existence until the years
1827-28. After this a long interval elapsed, until the construction of the
Royal Victoria Dock in 1855. This dock, situated nearly opposite Wool-
wich, is a very important one. Its length is 3,000 feet and its width 1,050
feet ; and, with its appurtenances, it added 90 acres to the water area of the
port.
The MiLLWALL Docks — in reality but one, shaped like the letter L —
were next built in 1868. They have a water area of 35 acres. In 1870
came the opening of the South-West India Dock, parallel to the other two
India Docks ; like them, stretching across the Isle of Dogs, and having a
river connection at each end.
In 1880 another large dock, the Kotal Albert, added very materially
to the extent of the port. With its entrance basin it has an area of 84 acres.
It is in close connection with the Victoria Dock, being joined to it by a
channel.
THE PORT OF LIVERPOOL. 9
The available space in the higher reaches of the river was now becoming
xery restricted, and, moreover, the congestion of traffic caused much inter-
ference with, and even prevented, any rapidity of navigation. Accordingly,
the next group of docks, the Tilbury Docks, were built lower down the
river, opposite Gravesend. They consist of a main dock with three parallel
branches, in addition to a tidal basin, entrance locks, and graving docks.
By this group, opened in 1886, the port was enlarged by 57 J acres.
The water area of the port now amounts to about 570 acres, exclusive of
shallow timber ponds, and it is being added to by important improvements
at the 8uRRET Commercial Docks. These docks, which are situated on the
south side of the river, consist of two groups — the Commercial Docks, dating
back to the Howland Dock, reconstructed in 1807, and the Surrey Docks,
-opened in 1812. They are mainly used for cargoes of timber and grain.
The present position of London as a port cannot, however, be regarded as
satisfactory. The navigation of the river is impeded by tortuous channels
beset with shallows, while trade is hampered by insufficient dock accom-
modation and diversity of management. The docks in London are the
property of several distinct companies, with conflicting interests and indepen-
dent jurisdictions. They are under the necessity of paying dividends, and
their capital is insufficient to meet the growing demands made upon it. The
amount of interest earned can only be described as meagre, so that there is
little inducement to find additional capital for investments of so compara-
tively unremunerative a nature. Yet, without this expenditure the docks
must rapidly pass into a state of inefficiency and disuse.
How to provide funds for the purpose is a delicate and difficult question.
Shipowners complain that port charges and dues are already excessive, while
other sources of revenue are not available. Radical constitutional changes
are impending, including the formation of a Port Trust, with the absorption
of all interests in one body. This '^ill undoubtedly lead to considerable
economy in management, and a solution of the financial difficulty will, no
doubt, be forthcoming. The matter has little interest from an engineering
point of view, and concerns but indirectly the province of the dock engineer.
Hence, we may with advantage leave so thorny a topic for debate in other
and more appropriate quarters.
The Port op Liverpool.
The second port in the kingdom, has a history dating back to the year
1338, when it was first made an independent port. Up to the beginning of
the 19th century, however, the docks, for which it is now famous, did
not cover a greater area than 18 acres, nor in 1816 were there more theui 34
acres ; but in 1846 the water space had increased to 108 acres, and in 1857,
after the inclusion of the Birkenhead docks, to 209 acres, until at length, in
1901, the combined system comprised no less than 558 acres, with a quayage
lO DOCK ENGINEERING.
of 35 miles, the latter being equivalent to two-thirds of that of the quayage
of all other wet docks in the world, excluding British ports.
The docks constructed during the latter half of the 18th century
were the Salthouse, the George's, the King's, and the Queen's. These
were devoid of quays, and much time and labour were wasted in the transfer
and cartage of goods. The Fringes Dock was opened in 1821, and five years,
later the Old Dock was closed. The Clarence Dock was built in 1830, the
Waterloo in 1834, and the Victoria and Trafalgar Docks in 1836.
These earlier docks were of very small size, rarely exceeding 10 acres. The
Canada and Huskisson Docks, constructed between 1850 and 1860, marked
a decided advance in this respect, and the size was still further increased in
the case of the Langton and Alexandra Docks, opened in 1881, the former
of which contains 21 acres and the latter, 44^ acres. Larger, again, than
these are the East and West Floats, on the Cheshire side of the river,
containing 59| acres and 52 acres respectively ; but none of the docks in the
Mersey Estate approach the size of the Victoria and Albert Docks at
London.
An immense floating landing stage, built in 1847, forms a prominent
feature of the river frontage. It was burned down in 1874, but after-
wards restored. There are similar, but smaller, floating stages at Woodside
and Wallasey.
The tonnage of vessels entering and leaving the port, which in 1831 only
amounted to 1^ millions, had nearly reached 19 millions before the end of
the century, with a total of about 40,000 vessels. For the year just closed
(Midsummer, 1903) the tonnage exceeded 23| millions.
The management of the dock system, which is perhaps the finest under
single control in the world, passed from the hands of a committee of the
Town Council in 1858 into those of a public Trust, created by Act of
Parliament, and called the Mersey Docks and Harbour Board, which, since
that time, has administered it with striking success.
The Port op New York.
The premier city and port of the United States is possibly somewhat
lacking in attraction for the dock engineer in that it has no docks, in the
strict sense of the word. What are, by courtesy, termed docks are open
areas of water formed by the projection of numerous timber jetties from the
face line of the river quays. The city itself lies on an island between the
Hudson and East rivers, in a well-sheltered position which calls for no
further protection, while at the same time it is close to the open sea. A
further reason for the absence of docks is the small range of tide, which does
not exceed 5 feet, on an average. The construction of the river wharves,
despite some supervision introduced at the beginning of last century, seems
to have proceeded on no definite plan or system until the year 1870, when a
special department was constituted for that purpose. The city is now
THE PORT OF GLASGOW. II
gradually possessing itself of the river frontages, expanding and improving
them on systematic lines. In 1870 the length of whar£age was 28 miles ; in
1890 it had increased to 37 mUes, and since that date it has been consider-
ably augmented.
The Port op Glasgow.
Glasgow is a notable example of a port existing in the face of many
natural disabilities. For a long period the Clyde, afflicted with the dual
evils of shaUowness and tortuousness, was little better than a ditch. Goods
were despatched by pack-horses a distance of over 30 miles from Glasgow,,
to be shipped at the ports of Troon and Irvine, on the Ayrshire coast.
At one time it was despaired of ever rendering the river navigable, and the
inhabitants, in 1668, acquired a plot of land, some 13 acres in extent, near
the village of Newark, about 18 miles distant, where they built a harbour
and christened it Port-Glasgow.
The colony thrived for a time. It even grew into importance. In 1710
it was the principal Custom House port on the Clyde. In 1762, it became
the site of the first graving dock in Scotland, built under the direction of
James Watt. In 1812, the famous "Comet" — the pioneer of steam naviga-
tion in Europe— was built here. This vessel plied the i^ver for passengers, ajid
it is recorded that it sometimes took seven hours to accomplish the journey
from Greenock to Glasgow — a distance of less than 20 miles. The zenith of
Port-Glasgow's prosperity was, however, at length reached. The citizens of
the parent city never abandoned their efforts to increase the navigability of
the river, and by dint of perseverance they succeeded in effecting some
improvement. Shipping was naturally attracted to the more important
trade centre and the fortunes of Port-Glasgow declined. It is at the present
time dependent upon its shipbuilding yards for its existence.
In 1768, John Golbome, of Chester, reported to the Glasgow magistrates
that by suitable works it might be possible to obtain a depth of 4, or even
5, feet as far as the town. He was considered over-sanguine by some, but
he more than fulfilled his word, the depth actually obtained being 7 feet.
In 1799, John Rennie, of London, advocated a system of low rubble training
walls, and these were carried out with such success that the navigable
depth in 1806 had been increased to 8^ feet on spring tides ; but im-
provement for some time thereafter was slow. Up to 1836 the depth in
the harbour had only been increased to 7 or 8 feet at low water, making
12 feet at high water of neap tides, and 15 feet at high water of spring
tides.
In 1824, an impetus was given to deepening operations by the introduc-
tion of the steam dredger ; and, whereas in 1821, the maximum draught of
vessels navigating the river was 13 J feet; in 1830, it was 14 feet; in 1870,
21 feet; in 1880, 22 feet; in 1890, 23 feet, and in 1900, 26^ feet. The
12 DOCK ENGINEERING.
present condition and prospects of the river are thus stated by the Engineer,
Mr. W. M. Alston ♦:—
"The deepening and widening of the river is still going on, the
constantly increasing draught of vessels demanding more depth, and more
depth involving greater widths in order that the banks may stand.
Dredging is presently being executed to 20 feet below extreme low water,
•or 22|^ feet below average low water of spring tides, corresponding with
About 32^ feet at high water, spring tides, at Port-Glasgow, and 33| feet at
high water, springs, at Glasgow ; and with this depth, the bottom widths
range from 120 feet at the River Kelvin to 500 feet at Port-Glasgow. Out
of the 16 miles of channel between the harbour and Port-Glasgow, about 10
miles — not continuous — may be said to have attained this depth ; while in
the remaining 6 miles the depth varies from about 19 feet to 22^ feet below
average low water of spring tides."
Owing to the comparatively small range of tides — about 11^ feet at
springs and 9 feet at neaps — ^it has not been deemed necessary to equip
the Glasgow docks with gates. They are, therefore, properly speaking, tidal
basins in which the water is free to rise and fall with the tide. • The first
dock, the Kingston, with an area of 5^ acres was opened in 1867. The
Queen's Dock was completed in 1880, and added 33f acres to the available
accommodation. This dock is situated on the north side of the river.
Parallel to it on the 9<yith side has been constructed, between the years 1892
and 1897, the Prince's Dock, with an area of 35 acres. These constitute the
present extent of the dock accommodation at Glasgow. Developments,
however, are in hand, and a dock of 16f acres is in course of construction
at Clydebank, 6 miles below Glasgow Bridge, for the service of the coal and
mineral trades.
The shipping at Glasgow, which in 1810 only registered 24 sailing
vessels and 1,956 tons, in 1900 had increased to 1,605 sailing and steam
vessels with a tonnage of 1,582,229. The vessels arriving and clearing at
Glasgow in 1900 numbered 21,800, with a tonnage of 7,461,417.
The Poet of Hamburg.
The leading port of the Continent conducted all its loading and unloading
opei'ations prior to 1866 by means of open barges, the ships being moored to
dolphins, arranged in long rows in natural bays, along the banks of the Elbe,
or in the river itself. The earliest basins to be constructed were the
Sandthor (24 acres), and the Grasbrook (16 J acres), and these were brought
into existence between the years 1860 and 1870. In 1881, the port joined
the Customs Union of the German Empire, and a period of great activity in
dock construction commenced. From the year 1884 onwards the port has
been extended by the formation of the Beacon Basin (44 acres), the Hansa
* Alston on " The River Clyde and Harbour of Glasgow," International Engineering
Congress, Glasgow, 1901.
THE PORT OF MARSEILLES. I J
Basin (90^ acres), the India Basin (27 acres), the Petroleum Basin (19}
acres), the Moldau Basin (62 acres), the Saale Basin (30 acres), and the
Spree Basin (27J acres).
Up to the year 1895, the total water area of the free port, including the
river, canals, and side basins, amounted to 941 acres, of which the basins
for sea-going ships occupied 328 acres, and those for river vessels 136 acres.
There were also 14^ miles of deep-water quayage. Since that date a large
scheme of dock extension, on the south side of the river, has been in hand,,
and is now practically completed. It includes a deep-water basin, for sea-
going ships, having an area of 55^ acres, and a shallow-water basin, for
river craft, having an area of 96J acres.
In the year 1900, 13,102 vessels entered the port with a tonnage of
7,909,913, and of these, 8,933 were steamships with a tonnage of 7,124,145.
The Port op Antwerp.
Antwerp is of ancient origin and long held one of the most splendid
positions in the history of European commerce. But, in the year 1648,
the Dutch inflicted upon its prosperity a blow from which it did not
recover for many long years. Victorious in their struggle with the
Spaniards, who at that time were proprietors of the North Sea littoral,,
they insisted, in the treaty of Munster, upon the closing of the Scheldt on
this side of the sea; in other words, on the destruction of Antwerp as a
seaport. It was not until the year 1795 that the unfortunate city regained
its freedom by the terms of the treaty of the Hague. Since then Antwerp
has made notable strides towards regaining its lost position, and to-day it
ranks as the second Continental port.
Early in the 19th century there were only two docks and some
river quays in existence. The docks had an area of 21 acres only, and
this remained the extent of the enclosed accommodation until the year
1860, when the Kattendyke Dock was opened. Twenty years later it
was extended to a total area of 120 acres. The Africa Dock for large
transatlantic steamers, and the America Dock for the petroleum trade —
making an addition of 50 acres in all — were begun in 1883 and finished in
1886. Apart from these there is a magnificent stretch of over 3 miles of
quay frontage to the River Scheldt.
In the year 1900, 11,488 vessels with a tonnage of 6,688,272 entered
the port.
The Port of Marseilles.
Up to the year 1889, Marseilles was the principal Continental port.
From that date Hamburg assumed the lead, and, in 1894, Antwerp wrested
the second place in order of importance from her former superior. Despite
these successive misfortunes, Marseilles still retains a high position amongst
14 DOCK ENGINEERING.
European ports. The town is a very ancient one, but the harbour accom-
modation has only really been developed within the last fifty years. Prior
to 1852, there was only the Old Harbour, 67 acres in extent, which, with
a small canal and basin, made the total water area 72 acres. In this year,
the JoLiETTE Basin, which had been commenced in 1844, was opened, and
gave an additional area of 54 acres, or, with its outer harbour, 56 acres.
In 1863 followed the Lazaret and Arenc Basins adding 51 acres, and
the Railway Basin with 41 acres. The National Basin was completed
in 1881, and its 105 acres raised the total accommodation of the port to
325 acres. In 1893 the construction of a new basin called the Pin&de
Basin was authorised, the works for which are not yet completed. It
will add 65| acres to the sheltered water area.
In 1900 the number of vessels which entered and cleared the port was
17,254, and the tonnage 12,178,245. In 1901 the figures were 16,802 and
12,877,731 respectively.
The Port op Rotterdam.
The port of Rotterdam possessed a small dock at the close of the
16th century. This, called the Herring Basin, is shown upon a plan
dated 1599. For the next twenty-five years there was steady progress. A
plan, dated 1623, demonstrates the existence at that time of the Leuve
Basin, the Wine Basin, and the Shipbuilder's Basin. But for the
ensuing two hundred years very little appears to have been done in the
direction of increasing the amount of enclosed water space. The
Salmon Basin was brought into existence at the commencement of the
18th century. At this date Rotterdam was only accessible to ships drawing
less than 11 feet of water.
It was not until 1873 that a further impetus was given to the expan-
sion of the port, when the King's Basin and the Railway Basin were
constructed. Between 1874 and 1879 the Inner Basin and the Ware-
house Basin were opened. These were followed, in 1885, by the Rhine
Basin, in 1894 by the Katendrecht Basin, and, in 1898, by the Park
Basin. In the last-named year was commenced the construction of the
Meuse Basin, which adds 145 acres to the dock accommodation of a port
already possessing 147 acres on the right bank of the Meuse and 162 acres
on the left bank, making 454 acres in all, exclusive of river berths and
moorings.
The number of vessels which entered Rotterdam during the year 1900
was 7,268, with a tonnage of 6,483,6t55.
The Port op Cardiff.
The staple export of Cardiff is coal, and its position in reference to the
great coalfields of South Wales has caused the rise of the town from a
FOREIGN TRADE IN UNITED KINGDOM.
^5
population of 2,000, at the beginning of the 19th century, to one of
160,000, at the beginning of the 20th. The development of the port is
•due to the Marquis of Bute, who, between 1840 and 1850, commenced
the construction of the docks known by his name. In 1901 the docks
covered an area of 153 acres (including the new Roath Dock). The
quantity of coal shipped amounted to 8,000,000 tons, and the number of
vessels entering the port was 14,695, with a tonnage of 9,290,785.
The Tynb Ports.
What Cardiff is to South Wales, the cluster of ports at the mouth of
the Biver Tyne is to the North-East coast of England. From ancient
times Newcastle has been a great coaling centre, with North and South
Shields and Tynemouth in close competition. The growth of the trade
bas been remarkable. At the beginning of the 19th century the export
amounted to half a million tons; at the end it was over 12,000,000. The
docks are of qidte recent origin, the Northumberland, Ttne, and Albert
Edward Docks, with their combined area of 129 acres, having been brought
into existence during the latter half of last century. In 1901 the number
of vessels entering the ports was 14,072, with a tonnage of 8,491,535.
The following tables, condensed from information published by the
Board of Trade, will afford some means of instituting an interesting
comparison of the ports enumerated. It will be noted, however, that the
statistics relate to foreign trade only.
■
TABLE I. — Foreign Trade op Principal Ports in the United
Kingdom.
Tonnaok of Sailing and Steam Vessels Entered and Cleared with Cargoes and
in Ballast in the Foreign Trade during the Years 1900- 1902.
Port.
1900.
1901.
1902.
Bntraoces.
Clearances.
Entrances.
Clearances.
Entrances.
Clearances.
Tons.
Tons.
Tons.
Tons.
Tons.
Tons.
Belfast,
435,980
249,770
447,855
226, 168
479,377
149,660
Cardiff,
5,132,623
7,636,717
4,953,980
7,783,077
4,688,088
7,868,656
Dover,
973,074
964,476
955,472
960,477
986,908
980,984
Glasgow,
1,462,023
2,229,574
1,558,301
2,267,589
1,618,663
2,525,554
HuU, .
2,666,598 i 2,274,137
2,460,830
1,964,526
2,514,663
1,965,875
Leith,
1,055,291 1 982,309
1,023,669
922,085
989,914
890,357
Liverpool, .
6,001,563
5,666,145
6,465,153
6,171,072
6,843,200
6,314,514
London,
9,580,854
7,119,673
9,992,753
7,282,892
10,179,023
7,385,085
Southampton, .
1,613,913 1,395,486
1,645,166
1,417,556
1,689,525
1.534,966
Tyne ports,
3,897,142 4,894,157
3,831,554
4,840,256
3,615,046
4,754,301
i6
DOCK ENGINEERING.
TABLE II. — Foreign Trade op Principal Foreign and Colonial Ports.
Tonnage of Sailing and Steam Vessels Entered and Cleabed with Cargoes
AND in Ballast in the Foreign Trade during the Years 1899-1901.
Port.
1899.
1900.
1901.
Entrances.
Clearances.
Entrances.
Clearances.
Entrances.
!
Clearances.
Tons.
Tons.
Tons.
Tons.
Tons.
Tons.
Antwerp, .
6,837,801 , 6,735,656
6,696,370
6,669,712
7,466,463
7,518,292
Buenoe Ayres, .
3,302,145 1 2,969,196
2,789,581
2,505,323
returns not
available.
Grenoa,
3,990,306 1 3,679,973
4,313,604
4,119,372
4,503,895
4,309,075
Gibraltar, .
4,328,859 4,299,678
4,455,083
4,414,654
4,171,360
4,159,272
Hamburg, .
7,037,294 7,157,576
7.322,476
7,404,112
7.623,098
7,671,938
Hong-Kong,
6,720,769 1 6,716,378
7,021,982
7,000,185
7,383,683 7,340,586
Marseilles,
4,695,168 4,933,946
4,629,599
4,933,945
4,936,095
5,286,640
New York,
7,707.477
7,496,279
8,176,761
7,843,529
8.679,273
8,118,427
Rotterdam,
5,956,437
5,828,331
5,970,395
5,762,967
5,950,446
5,733,763
Singapore, .
4,416,260
4,409,913 4,836,048 4,833,989
5,456,032
5,453,999
17
CHAPTER II.
DOCK DESIGir.
Necessity for Docks — Rblativb Advantages of Docks ai^d Basins— Restriction
IN Design— Considerations in regard to Position and Outlike— Various
Forms — A Model Dock System— Ratio of Quay Space to Water Area —
Ratio of Periphery to Surface — Grouped Docks— Internal Dispositions —
Cost of Construction —Fresh Water Supply— Ship Design — Typical Dock
Systems at Liverpool and Birkenhead, Barry, Buenos Ayrbs, Tilbury,
Glasgow, Calcutta, Hull, Hamburg, London, Sunderland, Swansea, Havre^
and Mabseillbs— Statistics of Representative Docks.
Necessity for Docks. — In the days before steamships were known, when
vessels traversing the ocean highways of the world were built entirely of
wood, the question of the provision of docks for the accommodation of
shipping had not assumed that aspect of importance and urgency which it
has since acquired. It was no uncommon occurrence for a vessel to take the
ground at the quayside during periods of low water, and this could be done
with impunity when hulls were short and stout, and sides thick and strong.
In fact, the experience was a recognised incident in the ordinary course of
navigation, and we find one of the advantages claimed for the port of
Bristol, two centuries ago, was that the harbour afforded a ''soft bed,
suitable for the grounding of vessels."
In one respect naval architecture has degenerated since those times.
Nowadays, the attenuated plating of an ocean steamer, coupled with its
enormous length and weight, would inevitably suffer serious strain,
if not collapse, under such drastic treatment. Indeed, to such an extent
have strength and stiffness been sacrificed to speed, that the foundering of
at least one modern craft * is attributed to the fact that the ends of her keel
were lifted momentarily upon the crests of two waves, while the central
portion spanned the trough between, and, being unsupported, was fractured
by the mere weight of the vessel and its internal fittings.
Except then for small fishing craft, deep water berths in the form of
harbours, basins, or docks, capable of maintaining shipping continuously
afloat, are necessary features of every modem port. River frontage quays
may suffice in minor cases in sheltered situations, but, as a rule, the accom-
modation thus afforded is insufficient.
The question whether open basins or closed docks are more suitable for
*This was a torpedo boat destroyer, it is true— the ill-fated *' Cobra" — bat the
vessel and the disaster are typical of modem tendencies and their results.
2
1 8 DOCK ENGINEERING.
adoption in a locality depends upon the range of tide and the meteorological
conditions.
In an inland sea, such as the Mediterranean, which is practically tideless,
an open basin will serve all the requirements of commerce, in so far as the
provision of quayage, for the reception of cargo, is concerned. Nor is there
much inducement to construct closed docks when the range of tide is
moderate, say not exceeding about 10 feet, instances of which occur, amongst
other places, at Glasgow, Belfast, and Hamburg ; but when the rise and fall
of the water level is very great, as at Liverpool, Bristol, and elsewhere,
where there is a difference in level of between 30 and 50 feet, the necessity
for enclosed areas, in which the water may be impounded at a fairly constant
depth, becomes evident and imperative.
The advantages attaching to tidal basins, where practicable, are the
speedy and unrestricted arrival and departure of vessels, and the absence of
costly appliances for closing the entrances. On the other hand, the main-
tenance of an unchanging and uniform water level in tidal situations, is of
undoubted benefit in facilitating the loading and discharging of cargoes, in
avoiding the chafing of vessels against the quayside, and in obviating the
necessity of constant attention to and alterations in the moorings.
Apart from the tidal question, an enclosed and sheltered dock has the
advantage of providing a quiescent area unaffected by external waves and
storms.
In a determination of the particular design suitable for a dock or basin,
such great influence is esterted by considerations of a purely local nature,
and there is so much scope for the exercise of ^idividual judgment and
opinion, that it is quite impossible to lay down any hard and fast rules to be
observed universally, or even in a majority of cases.
Very rarely does the Engineer find himself absolutely unfettered by
restrictions arising from fixed conditions, such as those relating to site,
expediency, and economy. Commerce is erratic to this extent that it does
not necessarily favour ports possessing admirable natural facilities for the
accommodation of shipping. A port is only one of several stages in the
journey from the manufacturer to the consumer. Consequently, any par-
ticular merits it may possess as a harbour, are entirely subservient to its
position in regard to the great trade routes. In the maintenance of well-
established lines of communication much inconvenience has been endured
from natural obstacles, and large sums have been expended upon their
mitigation and removal ; whereas other ports, more favourably endowed by
nature, have languished in obscurity. Trade, therefore, cannot be created
at will ; but much may be done to induce and foster it, just as it may be
injured by indifference and n^lect.
It is mainly, then, within areas already occupied and probably densely
populated, that provision has to be made for the formation and extension of
dock accommodation. In such cases the acquisition of adjoining property
has to be kept within remunerative or, at any rate, strictly utilitarian limits,
POSITION. 1 9
and very often the new boundaries are so irregular as to need the exercise
of much thought and skill in order to utilise the enclosed space to its fullest
extent. Many docks owe the complexity and apparent eccentricities of their
outlines to such conditions of evolution.
As, however, in a treatise of (this kind we must have some basis
upon which to found our observations, which are to be as complete and
comprehensive as possible, there is no alternative but to assume a freedom
of choice and design which will rarely, if ever, be realisable in practice.
Upon such an assumption the following points claim foremost attention : —
The most convenient poeition, and
The most suitable sh^pe for a dock ;
The best nUio hettoeen quay space and uxxter area; and
That between periphery amd swrface.
Position. — In regard to this point certain obvious requirements im-
mediately present themselves — accessibility, shelter, accommodation.
Accessibility will depend, in the first place, upon the depth of water in
the approach channel. This, of course, is susceptible of improvement by
artificial means, but a naturally deep fairway is a great saving in cost,
both of construction and of maintenance. In the second place, accessibility
will depend upon the absence of dangerous shore eddies and currents; in
the third place, upon proximity to the open sea, and, lastly, upon the range
and duration of the tide. The amount of shelter will be governed by the
configuration of the coast line, by the vicinity or otherwise of promontories
and headlands, and by local experience in the matter of storms and cyclones.
The accommodation will depend upon the area available and its disposition.
Apart from considerations of exposure, a position upon the seaboard
is preferable to one some distance up a river, for large ocean-going
steamers. The navigation of a river, often tortuous in course and
crowded with craft of various sizes, is a slow and, in fogs and darkness,
a hazardous proceeding, rarely attended by any compensating advantages.
Such ports as Antwerp and Bremen are undoubtedly handicapped by their
inland situations. The disadvantage has perhaps not been fully apparent
in the past, but it is bound to make its influence felt in the future.
Joined to the difficulty of manoeuvring mammoth vessels will be the
attendant loss of time, which busy mercantile communities can ill afiEbrd to
endure. No doubt engineering operations are quite capable of maintaining
and improving the accessibility of these ports, but only at considerable
outlay in initial and current expenditure. Forts like Marseilles and
Havre, on the other hand, will always naturally enjoy the privilege of
direct and unimpeded communication with the ocean. But it must not be
overlooked that such ports are subject to the whole violence of the open
sea in time of storm, and that the provision of shelter from such destructive
agencies will often necessitate very expensive protective works.
Taking all things into consideration, an estuarine situation is perhaps
20 DOCK ENGINEERING.
most to be recommended, combining, as it does, the advantages of both the
previous cases without any of their drawbacks in an acute form. But, in
order to fulfil the ideal conditions, the estuary must be broad and well
sheltered, free from shoals and from a shallow bar.
Shape. — ^The outline of a dock or'basin may be that of any geometrical
figure, or of several figures in combination. Figures approaching the
curvature of the circle, unless, indeed, the radius be extremely great, are
obviously unsidtable for enclosures destined to accommodate long straight
vessels in contact with their sides. Curves are undoubtedly employed to
advantage in many cases, in connecting outlying arms and branches, and
in training ships through changes of direction, but their effective use is
limited and otherwise to be deprecated. The most suitable forms are
rectilinear, and those generally available for the purpose are the triangular,
the square, the rectangular, the diamond (or lozenge), the machicolated, and
the digital.
The trianfftdar form is rarely used, not so much, perhaps, on the ground
of any inherent defect, as that the quay arrangements are not always con-
formable to a plan of that character. It has possible advantages for an
entrance basin acting as a vestibule to a group of docks, as exemplified in
the basin leading to the Albion and Island Docks at Botherhithe (fig. 18).
This example, however, be it noted, is somewhat defective, though not
radically so. Other triangular outlines, more or less complete, are to be
found in the Prince of Wales Dock at Swansea (fig. 20), the Morpeth Branch
Dock at Birkenhead (fig. 6), and the Manchester Dock at Liverpool (fig. 5).
The sqitare dock offers the advantage of plenty of space for the turning
of the vessels it accommodates. In the majority of instances a vessel
leaves, and should leave, a dock stem first. As she generally makes her
entry in the same manner, it behoves that sufficient room be provided for
turning her within the dock. This proviso is of most importance in exposed
situations with narrow entrance channels. With a wide open fairway,
sufficiently sheltered, it is a matter of indifference whether the turning
takes place within or without the dock. Many ships will take advantage
of an outer basin in order to make their entry stem first, so as to be ready
for direct departure. The disadvantage attaching to the square dock is the
excessive proportion of its water area to the amount of quayage, which
renders it unsuitable for the accommodation of large vessels. It is doubtful
whether any existing dock is absolutely square, but the Albert and Colling-
wood Docks, at Liverpool (fig. 5), are sufficiently close approximations
for the purpose of illustration.
The rectangtUar dock is a modification of the square dock, designed to
overcome the defect just mentioned. By proper manipulation the length
and breadth may be arranged so as to give the maximum amount of quay
frontage consistent with the water space absolutely required for manoeuvring
purposes. This ratio will be discussed later.
The rectangular form is common. A few instances of its adoption may
SHAPE.
21
be cited from Avonmouth, Cardiff (Roath Dock), and London (West India
Dock, fig. 16).
The lozenge, or diamond, is a slight deformation of the square, resulting
in an improvement of form when the entrance is at one of the acute angles,
as is the case in the most noteworthy instance of its use — viz., at the
Empress Dock, Southampton (fig. 1).
The machicolcUed form consists of any rectilinear outline in conjunction
with a number of internal projections, often of the nature of jetties or
staiths. It constitutes an admirable means of utilising large docks to their
fullest extent, as will be evident from an inspection of the plans of the
Alexandra Dock at Hull (fig. 12), the Victoria Dock at London (fig. 17),
Penarth Dock, and others.
Fig. 1. — Southampton Docks. Scale, j^^.
A particular variation, or possibly an evolution, of the previous type is
the tridentine, in which a main dock is provided with three important
arms or branches, perpendicular to it. Such is the shape adopted for the
Tilbury Docks at London (fig. 9), the Alexandra and Huskisson Docks at
Liverpool (fig. 5), and the Prince's Dock at Glasgow (fig. 10). There is no
essential limit to the number of branches, but three appears to be a very
serviceable number consistent with compactness of design. For reasons of
traffic, the branches should be arranged to the landward of the main dock.
Finally, we come to yet another evolution of the machicolated, which,
from its resemblance to the outspread fingers of a hand, may appropriately
22 DOCK £N6I^ BERING.
be termed the digikd. It is illustrated in fig. 2. The suggestion emanated,
in the first instance, from the late Thomas Stevenson, but the design in the
figure embodies several important modifications of the original sketch, and
includes an entrance scheme which has not, to the author's knowledge,
appeared elsewhere. The idea is that the dock is situated on the margin
of a tidal river, or estuary, and the dual entrance, as explained in
Chapter vi., is intended to permit of the dock being accessible at all
stages of the tide. When the flow is up the river, vessels will enter by
the upstream locks and depart by the downstream locks. Vice versd, when
the tide is running out, incoming vessels will use the downstream locks, and
those departing, the upstream locks. In this way the dock will be worked
without intermission and without obstruction. It is assumed that the
outer sills are deep enough to allow vessels to pass over them at low water.
The scheme has been amplified so as to include all the features essential
to a dock system. Graving docks of various sizes are arranged between the
entrance locks, with ample intermediate space for ship-repairing depdts.
In order to have shoreward connection for these, it will be necessary for
the locks to be spanned by movable bridges.
The central portion of the dock is semi-circular in form, and designed to
afford turning room for vessels up to 1,000 feet in length. There are also
four utilisable berths, each 275 feet long.
The branches, of which there are five, though irregular in form are all
similar, and each provides quay accommodation in pairs of lengths of 1,000,
600, and 400 feet successively, together with an end berth of 350 feet. The
indentations permit of ships overlapping, while at the same time berths are
afforded for small craft of 100 to 120 feet in length. A further advantage
of the indentations is that moored vessels are well recessed out of the way
of those passing in and out of the branches ; in fact, provision is made for
vessels being attended in their berths by rows of lighters on each side
without obstructing the main waterway.
The sides of the branches, generally, are lined with sheds, from 100 to
120 feet in width, of varying lengths, and of heights taken at two storeys,
but capable of adjustment to circumstances. The sheds are recessed 40 feet
from the edge of the quay, to allow of lines for quay cranes and railway
trucks. These lines, as well as others at the rear of the sheds, are all in
inter-communication by means of a circular railway along the landward
boundary of the estate, which is supposed to be connected with trunk lines
leading to other towns.
Special berths are provided at one branch dock for petroleum and coal,
and at another for grain and timber. The petroleum berth has both tank
storage and shed accommodation for barrels. The coal berth consists of an
open quay, laid with numerous sidings and furnished with projecting jetties
for hoists and tips. Grain is received direct into warehouses, the face line
of which is within 5 feet of the edge of the coping. Timber may be
discharged into a single storey shed or on to a low quay, or it may be floated
i^» fat, pott n.
RATIO OF QUAY SPACE TO WATER AREA. 2$
into the timber pond. The river frontage is also available for timber storage,
as well as for a cattle wharf, if required, with a lairage at the rear.
There are four surplus plots of land, triangular in shape, between the
branches. These can be utilised as sites, partly for administrative buildings
and offices, and partly for warehouses and goods dep6ts, timber yards, and
l^e like commercial adjuncts of a dock system. The land immediately
adjoining the entrance locks will be advantageously occupied by the dock-
master's office and residence, and by dwellings for dockgatemen and other
officials whose constant attendance upon the spot is desirable. A convenient
site wiU also be found in the vicinity of the graving docks for a pumping
station and, if hydraulic power is to be employed, for one or more accumula-
tors, though possibly the requisite power may be as readily obtained from
an external source, such as the mains of a private company or of a municipal
body.
The design is an ideal one in this respect, that it presupposes an entire
freedom of action in regard to site and outlay which is rarely attainable.
There is nothing, however, to prevent the carrying out of the scheme
partially or in instalments, as may be found necessary.
Ratio of Quay Space to Water Area. — ^The ratio of quay space to water
area will depend upon the relationship between the carrying capacity and
the length of vessels which occupy berths in the dock in question. The
following is an approximate statement of the nett registered tonnage of
vessels per lineal foot, averaged from a considerable number of cases. It
must be emphasised, however, that there is much variation dependent on the
design of the vessel, whether for cargo solely or for cargo and passengers
combined : —
Veasels between 200 and 300 feet long, 5 to 6 tons per lineal foot.
.300 „ 400 „ 6 to 7
400 „ 500 „ 8 to 10
500 ,, 600 „ 10 to 12
600 ,, 700 „ 12 to 15
i»
ft
ft
»» $9
99 »>
»> »>
it is evident that the
Assuming a cubic equivalent of 40 feet to the ton,
volume of space required for the reception of cargo will range between 200
cubic feet per lineal foot for small vessels and 600 cubic feet per lineal foot
for large ships. This accommodation may be provided, either in open quay
space or within covered sheds, in which latter case the available area will be
doubled or trebled, if the shed have two or three storeys. But as goods will
rarely be piled or stacked to a greater height than 10 feet, and as allowance
must be made to the extent of 33 per cent, for alley ways and passages, it
will probably be equitable to take an average of 5 feet in height over the
whole surface. - Accordingly, a superficies of from 40 to 120 feet per foot
lineal will be required for the accommodation of cargo, but this is on the
assumption that the whole is deposited upon the quay before the removal of
any portion. On the other hand, no provision has been made for the simul-
taneous reception of outward-bound merchandise. The whole problem, in
24 DOCK ENGINEERING.
fact, is so beset with possibilities and contingencies as to admit of no definite
solution. Experience alone will demonstrate the adequacy or otherwise of
the quay space appropriated to any particular vessel or class of goods.
Ratio of Periphery to Surfkce. — ^The proper proportion between the
surface of a dock and its periphery is largely dependent upon the combination
of length and breadth which is most suitable for the twofold purpose in
view — ^viz., the provision of sufficient space for manoeuvring ships and of
sufficient quayage for berthing them. Of the two dimensions which produce
the area, the length will either be the greatest available, or that, at least,
which is judged adequate for present and future requirements. In assigning
a breadth to a dock, it must be borne in mind that a steamship will not
infrequently coal from hulks alongside during the same period in which she
is receiving and discharging cargo. She may also have several lighters in
attendance for goods destined to be forwarded by river or canal. In fact,
employing a concrete example, it will be well to make allowance for a row of
barges, 20 feet in width, to lie between the vessel and the quay and for two
rows of similar craft on the other side of the vessel. Taking the beam of the
latter at between 60 and 70 feet, it is evident that the berth must extend to
some 120 or 130 feet in width. Doubling this for two sides, and allowing a
central margin of 100 feet for the passage of ships in and out of the berths,
it is clear that 350 feet is no excessive width for a dock. Indeed, an
examination of Table v. will show that this dimension is frequently
exceeded. At the same time, it must be observed that in cases of extreme
width the dock will generally be found intersected by projecting arms or
jetties.
It has already been remarked that the square form is not economical
from the point of view of obtaining the greatest amount of quayage from
a given area. This discrepancy is most marked in docks of large size.
If the side of the dock be s, the ratio of surface to periphery is 8^ to 4«,
or « to 4, so that the disparity increases with the length of the side. In
a rectangle of length, /, and breadth, 6, the ratio is /6 to 2Z + 26, or if
^ = nZ where n is any proper fraction : «^ to 2Z (1 + n), i,e. —
^ ^ 2 (1 + n)
n
By giving n the values, in succession, of J, J, J, ^, &c., we get the
following ratios :—
Z : 6, 8, 10, 12.
When n = 1, the figure is a square and the ratio becomes Z : 4 as before.
Grouped Docks. — ^The growth of trade being gradual, docks increase in
number as circumstances at each port demand. Where a series of docks
are thus brought into existence they will generally be placed in intercom-
munication by means of passages. Grouping can be effidcted systematically
in various ways, as will be evident from a consideration of what may be
called the " chain " system at Buenos Ayres (fig. 8), the " comb " system at
INTERNAL DISPOSITIONS. 25
Liiverpool (fig. 5), and the "barb" system at Hamburg (fig. 13). In the
majority of instances, however, there is no system at all, the docks being
grouped in an irregular and involved manner only explicable on the ground
of unforeseen expansion.
Internal Dispositions. — The internal dispositions of a dock system have
already been indicated in the description of the model plan (p. 22), but it
will be advisable to enlarge a little further upon them.
In large ports it is a commendable (and even a necessary) arrangement
to have separate docks for the reception of special classes of merchandise
(coal, for instance, and petroleum) which it is not desirable to mix with
cargo of a more general character.
A very frequent disposition at coaling ports is to provide along one or
more sides of a dock a series of projecting coal tips, or shoots, served by
lines and sidings. When one side of a dock is sufficient for the purpose,
the others may be devoted to miscellaneous cargo, but the dust arising from
the shipment of coal renders it advisable to conduct tipping operations as
far as possible from any goods likely to be contaminated thereby. At
ordinary ports where coal is shipped for fuel mainly, if not altogether,
loading can be performed from hulks ranged alongside each vessel, while
her cargo is being dealt with on the quay — a method which saves much
time.
Petroleum is brought either in barrels or in bulk. For the latter
system, which is the most general, tank steamers are essential, the oil
being pumped from the steamer direct through mains to storage tanks
upon the quay. On account of the extreme danger of fire, petroleum
berths must be thoroughly isolated.
Orain is discharged either by small portable elevators over a ship's
side into lighters and barges, or by means of stationary elevators direct
into warehouses, which for this purpose are built close to the edge of
the quay.
Timber used to be conveyed almost exclusively in sailing ships, and the
logs were drawn out through apertures in their bows on to a low quay or
into the dock. This method still prevails, but a considerable quantity of
timber nowadays, particularly deals, comes by steamship, and has to be
discharged from the deck or the hold in the ordinary way. On account
of the great amount of quay space monopolised by timber cargoes, it is in
many cases found a convenient arrangement to load the timber on to bogies
or small trucks ashore, or on to large pontoons, afloat, for removal to a
•convenient storage ground ; or, again, logs and sleepers may be formed into
rafts to be floated into timber ponds.
Flour is one of the most delicate kinds of merchandise. It is very sus-
ceptible to deterioration and readily acquires a flavour from its environment.
Accordingly it should not be discharged in the immediate neighbourhood of
substances with strong odours, such as fresh fruit.
Cattle necessitate special wharves with isolation zones and lairages. The
26 DOCK ENGINEERING.
regulations of the Board of Agricultnre require the animals to be inspected
before any part of the cargo is discharged, and to be slaughtered at the point
of disembarkation.
Cost of Dock Gonstmction. — A point of very marked, and even vital^
interest to the engineer is the approximate cost of a projected undertaking,
and any guidance in forming his estimates, or in affording a basis for com-
parison with works of a similar nature elsewhere, is readily welcomed ; but
information sufficiently reliable for the purpose is rarely available in dock
engineering, on account of the extreme diversity of circumstances under
which its operations are carried out. The cost of dock construction varies
exceedingly, depending, as it does, upon such mutable conditions as the
difficulties appertaining to each particular site, the current price and trans-
port rate of material, the cost of labour, combined with an extremely wide
range of equipment. Some docks have gates; others do not need them.
Some are bordered by open quays ; others are provided with sheds, several
storeys in height. There is, in fact, absolutely no uniformity of treatment,
and anything in the nature of comparison is practically impossible. The
following statistics are inserted by way of interest merely. They are of no
value whatever as a standard of cost in localities, and under circumstances
other than those which they actually represent: —
Actual Cost of Docks and their Equipment per Acre of
Water Surface.
Victoria Dook, Dundee, . . £10,600
Barry Docks, South Wales, . 12,950
West India Docks, London, . 15,000
Prince of Wales Dock, Swansea, 18,000
Victoria Harbour, Greenock, . 21,730
Alexandra Dock, Liverpool, . £23,300
Albert Dock, Hull, . . . 24,300
Queen's Dock, Glasgow, . . 24,450
Alexandra Dock, Hull, . . 28,900
Canada Branch Dock, Liverpool, 40,000
Fresh Water Supply. — ^An important point in dock design, which must
not be overlooked, is the provision^of a supply of clean water to replenish
the waste due to leakage and other causes, and also to prevent the dock from
becoming foul and insanitary. The writer's experience of leakage through
gates and of losses through lockage under normal circumstances at the port-
of Liverpool, is that the combined depression does not exceed an inch per
hour over the whole water surface, but in other localities it may be more or
less according to the conditions which obtain. On the sea coast and in
estuaries, the tide may be relied upon to effect the necessary augmentation
and changes in an efficient manner, but in rivers highly charged with sedi-
ment, such extraneous means of supply cannot be adopted without incurring
considerable expense in the removal of sand and silt from the interior of the
dock. In this case it is preferable to seek fresh water from some inland
source to feed the dock, the water in which must always be maintained at a
higher level than that of the river. Where this plan is inapplicable the
difficulty may be overcome by constructing between the river and the dock a.
SHIP DESIGN.
27
long canal, the leisurely flow through which for a considerable distance causes
the sediment to be deposited before entering the dock* The material has
still to be dredged by this method, but the operation is confined to a limited
space, and can be carried on without interfering with shipping. The system
has been successfully tried at Calcutta (fig. 11), where the feed-canal is
3,300 yards long, and it is found that the whole of the water-borne mud
brought in from the River Hooghly is deposited within the first thousand
yards.
Ship Design. — ^The question of ship design is so much akin to that of
dock design that no apology is needed for a few passing remarks upon the
former subject. Within recent years very great strides have been made in
naval construction, and the profile of ships has undergone a considerable
change. The graceful curved outlines amidships and the deep keel of a
generation ago have now given way to a square box-like section, with a flat
bottom and with sides perfectly upright, or having an inward inclination
towards the top. These new features, shown on fig. 3, obviously demand
quays with absolutely perpendicular faces and entrances with level sills.
Fig. 3. — Amidahip Sections of Typical Vessels.
In a paper read before the Institution of Naval Architects in 1899, Mr,
G« B. Hunter "^ thus describes the design of a modem vessel, suitable for
carrying large cargoes across the Atlantic economically and safely on a
moderate draught. '^ With docks, harbours, and markets as they are and
will be, a typical American freight steamer of the present or early future
may be designed to carry not less than 12,000 tons deadweight, with cubic
* Hunter on **Large Atlantic Cargo Steamers," Min, Proc. Inst. N.A.^ 1899.
28
DOCK ENGINEERING.
;2s
3
iil
-1 i
i I
I
i
I
f
i
3 O
§
OQ
s
■Q,
a
I 3
i I
capacity for 20,000 tons of cargo at
40 feet per ton and 1,000 tons of fuel.
This would require dimensions approxi-
mately as follows : — Length between
perpendiculars, 500 feet; breadth, 60
feet; depth, moulded, 36 feet to main
deck; 44 feet to shelter deck. The
draught of water loaded would be
about 27 feet 6 inches." The longi-
tudinal section of such a vessel is
shown in fig. 4.
These remarks were made with-
out reference to the advent of the
"Oceanic," but they will serve as
the approximate standard of an aver-
age purely cargo - carrying vessel.
Vessels built for passenger traffic
are, of course, on somewhat diflferent
lines. Most steamships combine, in
varying proportions, the functions of
passenger transport with freight-
carrying.
The largest vessels at prasent
under construction are 760 feet long
by 78 feet beam and 52 feet deep.
There can be no doubt that even
such large dimensions as these will
be exceeded in the near future. The
1,000-foot vessel is almost within the
range of practical politics.
Naturally, these conditions do not
apply to all ports, but they serve as
an indication of modem tendencies.
And as it behoves a dock engineer,
above all things, to exercise foresight
and to be prepared for growth and
expansion, he will lay his plans accord-
ingly.
The following table gives an aver-
age of the leading dimensions of
the twenty largest steamships in
existence at each of the years named,
between 1881 and 1901, and an
approximate forecast for the year
1911 :—
LIVERPOOL AND BIRKENHEAD DOCKS.
29
1881.
1891.
1901.
1911 (forecast).
Length,
Breadth, .
Depth.
Loaded draught.
Tonnage, .
feet,
»»
f »
460
45
30
24
4,900
507
64J
31
27
6,980
599
65
39
32
14,150
1
780
82 j
50
39
26,000
We now proceed to consider the arrangements adopted under conditions
actually prevailing at various ports.
Liverpool and Birkenhead Docks.
The port of Liverpool (including Bootle and Birkenhead) possesses a
system of docks which for extent, completeness, and efficiency may be
described as unrivalled. To what degree these results are due to its
administration by one authority it is difficult to say, but there can be no
doubt that the single jurisdiction of the Mersey Docks and Harbour Board,
as a public trust, has conferred greater benefit upon the town and port of
Liverpool than the conflicting interests of a number of separate dividend-
earning companies have been able to afford to the Metropolis.
Liverpool, it must be admitted, possesses great natural advantages.
The town is favourably situated close to the seaboard of the St. George's
Channel, upon a wide and sheltered estuary, affording it a water frontage
of over 6 miles.'"' It stands at the portal of the great manufacturing
districts of Lancashire and the Midlands, and it is in close proximity to
the coal-fields and the mineral wealth of the North of England and North
Wales. Furthermore, it is linked by railways and canals with the whole
of the interior of Great Britain. It is, in fact, the great door of the West,
and as a port for goods, and, in a lesser degree, for passenger traffic, is
the principal channel of communication with the United States and with
Canada.
The tidal area of the estuary of the Mersey is about 22,500 acres, the
greater portion of which is filled with a deposit of sand, resulting in about
four-fifths of the area being above low water level of spring tides. The
deposit is only prevented from permanent accretion and consolidation by
the erratic action of the upland water, which ploughs its way to the sea
in constantly changing channels. This roving disposition of the stream
is looked upon in many quarters as the salvation of the port, for were
the estuary to become restricted by the accumulation of sand within it,
its capacity to receive tidal water would be correspondingly diminished,
and the result, as regards the maintenance of the outer channel and
approaches of the port, would be serious. Hence it is that the Biver
Mersey, though by no means a model river, is left severely alone.
* The recent inclusion of Garston within the municipal area increases the amount
of river frontage to 10 miles.
30 DOCK ENGINEERING.
The deep water channel extends from New Brighton, on the left bank,
at which place the river is 5,600 feet wide, to Dingle Point, on the right
bank, where the width is 7,200 feet. At an intermediate point opposite
the centre of Liverpool, the width becomes reduced to 3,000 feet.
Throughout this distance there is ample depth of water for vessels at all
stages of the tide, the depth at low water of ordinary spring tides being
70 feet, 40 feet, and 50 feet at the above-mentioned stations respectively.
On the Liverpool side, unfortunately, this deep channel is bordered by a
sand bank, known as the Pluckington Bank, which shoals the river bed
to such an extent as to seriously diminish the value and utility of the
central docks, and interfere with the use of the passengers' floating landing-
stage, which flanks the river quays at this part. Various remedial ex-
pedients have been tried trom time to time, but whatever success has been
obtained has never been otherwise than of a temporary nature.
The navigable depth over the crest of the bar of the river at the present
date is 27 feet at lowest low water of ordinary spring tides. This result
has only been obtained by a vigorous policy of continuous dredging with
sand pumps. Bather more than a decade ago the navigable depth was
only 10 feet at lowest low water of spring tides.
The range of tide at Liverpool is 31^ feet at equinoctial springs, 27| feet
At ordinary springs, and 13 feet at ordinary neaps. The local datum is the
Old Dock sill, 4 feet 8 inches below ordnance datum. The Old Dock has
long since disappeared, but the level of its sill has been scrupulously
preserved.
The following table presents a suocint but complete statement of the
extent of accommodation afforded by the Liverpool and Birkenhead Docks
at the present time : —
LIVERPOOL DOCKS.
31
TABLE III.
The Datum is iht Level qfthe Old Dock Sill, which is marked on a Tide Gauge on the
River Face of the Centre Pier of the ShUranees to the Canning Half- Tide Dock,
Liverpool Docks.
liyerpool Docki.
FodticnaDd
Width of EntrmDce
or Paasage.
Hornby Dock,
Branch Dock,
Sonth
f >
Alexandra Dock,
Ft. la
90 0
.1 „ . 60 0
>g/£a8t 90 0
• act West 150 0
Branch Dock, No. 3,
2,
1.
Langton Dock,
Lock, 238 ft. long, . ^ / West 65 0
„ 119 „ . oqI East 65 0
Branch Dock, . . j West . 60 0
Brocklebank Dock, . . South . 80. 0
9*
99
>f
If
>»
99
S. East 50 0
Lock, 110 ft. long,
»>
>f
f9
91
North Carriers' Dock, .
South ,,
Canada Lock, 600 ft. long,
(a) „ Dock, .
„ Branch Dock, No. 1,
Hme^isBon Dock,
Branch Dock, No. 3,
Sandon Half-lHile Dock, !'
„ (Lock, 130 ft. long),
>» ( f> 166 „ ),
»» ( >» 130 ,, ),
Wellington Lock, .
Bramley-Moore Dock,
Nelson Dock, .
Canal Basin, Lightbody Street,
Stanley Lock,
Collingwood Lock,
Salisbury Look, .
Stanley Dock, .
Collingwood Dock, .
Salisbury Dock,
^
{
^ f North 32 0
. . 20 0
^ * South 60 0
40 0
40 0
100 0
90 0
f I Mid.
^ ISoutl
West
North
South
South . 90 0
fNorth 80 0
^Mid. 40 0
I South 100 0
West .
ft •
North.
South .
»f •
Passage
West .
f» •
f» •
Inner Sill
90
70
60
60
60
18
18
18
18
Outer
West
9»
61
60
0
0
0
0
0
0
0
0
0
0
0
S /North 60 0
£\South 60 0
SUl
Coping at
Hollow
below
Qooini
Dstnm.
above
Datum.
rt In.
Pt In.
12 0
27 0
O.D.S.
27 0
20 6
27 01
27 0/
• * •
12 0
■ • •
• « *
• • •
9 0
• ■ •
« • •
27 0
12 0
30 0
12 0
30 0
12 0
27 0
7 9
28 0
6 0
28 0
6 0
28 0
7 9
28 0
6 0
27 0
6 0
27 0
14 0
28 0
14 0
28 0
• • •
20 6
• • •
• • •
• • •
31 0
• ■ •
• • •
• • •
■ • •
20 6
■ • •
• • •
36 0
16 0
36 0
20 6
36 0
20 6
31 0
6 6
31 0
6 0
26 01
26 0/
6 0
6 6
26 0
O.D.8.
26 0
Above
2 6
29 0
2 6
26 0
• ■ •
26 0
2 6
• « •
Below
6 0
• ■ •
6 6
29 0
6 9
26 0
6 11
26 0\
26 0/
611
Water Axea.
Acres. Yards.
16 4454
0 3354
17 4281
7 3420
9 2667
9 673
18 689
0 1719
0 860
2 4549
11 1010
2 3423
1 4616
1 2018
24 913
7 2313
12 4273
8 780
7 692
9 1126
14 466
10 100
7 4120
9 3106
7 4786
0 920
3 3343
5 244
3 2146
Lineal
Qoayage.
HUes. Yards.
0 1461
0 308
0 1068
0
0
846
1024
0 983
0 1322
160
81
671
1002
0
0
0
0
0 641
0 616
0 469
0 1696
0 823
0
0
0
0
711
990
910
083
0 1081
0
0
0
0
867
820
936
803
110
0
0
662
663
0 406
Note (a). — The water in the Canada and Huskisson Docks can be raised to give any
additional depth of water required in the Canada Dock and its South Passage, so that
that passage may have the same effective depth as the river entrances to Sandon Half-
Tide Dock— vis., 20 feet 6 inches below Old Dock SilL
32
DOCK ENGINEERING.
TABLE III. {Continued), — Liv£kpool Docks.
1
Coping a1
Hollow
t
Position and
I
Sill
I TT * -. 1
Liverpool Docks.
Width of Entrance
or Passage.
below
Datum.
Quoins
above
Datum.
Water Area.
Lineal
Quayage.
Ft.
In.
Ft. In.
Ft. In.
Acres. Yards.
Miles. Yards.
Clarence Gravmg Dock Basin, -j
North . 45
South . 44
0
6
4 9
4 6
26 0\
26 6/
1
1056
0 291
„ Half -Tide Dock,
West . 50
0
5 0
26 8
4
1794
0 635
% y J-/01#Jk.f • • a
„ . 47
0
3 2
26 0
6
273
0 914
Trafalgar Lock,
North . 45
0
6 7
23 10
0
2937
0 256
„ Dock,
»» ^^
3
6 7
21 11
6
459
0 724
Victoria Dock,
South . 50
0
6 6
26 0
5
4374
0 701
West Waterloo Dock, .
M . 60
0
8 0
22 1
3
2146
0 533
East „ ,f . .
n . 60
0
8 0
22 1
2
3375
0 506
Prince's Ha^-Tide Dock,
^ [ North 65
0
8 0
31 0]
,, Lock, 110 ft. long, .
I- Mid. 32
^ (South 65
0
8 0
31 0
4
3250
0 434
»» .....
0
8 0
31 0
, , LfOGSLf ...
North . 45
0
5 11
27 5
11
1490
0 1194
*George's Dock Passage,
South . 40
3
4 6
Above
24 5
0
1033
0 152
Manchester Dock, .
West . 32 10
0 3
23 3
1
595
0 339
Below
,, Lock, 86 ft. long,
,, .33
8
3 9
24 3
0
315
0 57
*Canning Dock,
,, . 45
0
H 1
26 2
4
376
0 585
♦ „ Half-Tide Dock, .
§ / North 45
^ t South 45
0
0
6 3
6 3
28 3\
28 3j
2
2688
0 429
♦Albert Dock, . j
North . 45
East . 45
0
0
6 4
6 0
26 01
26 0/
7
3542
0 885
*Salthouse Dock, .
North . 45
0
6 0
26 0
6
2019
0 784
r
,, . 50
0
5 8
26 0]
*Wapping Basin, .
South . 50
0
6 0
26 0
1
3151
0 454
West . 40
0
5 8
25 0)
Duke's Dock, . . . -[
40
Middle 40
0
0
4 2
4 7
25 10 1
22 9/
2
1336
0 1138
*Wapping Dock, .
*King 8 Dock,
South . 50
0
6 0
26 0
5
499
0 815
East . 50
0
6 0
26 0
7
3896
0 875
Queen's Half-Tide Dock,
• ■ • • • •
• ■ «
• • ■
3
3542
0 445
,, J^OCK, ...
South . 100
0
17 6
29 5
10
3124
0 1114
„ Branch Dock, No. 1, .
• » • • • «
• • •
• ■ •
4
4384
0 654
♦Coburg Dock,
West . 70
0
5 7
30 6
7
3157
0 939
♦Brunswick Dock, .
North . 100
0
17 6
29 0
12
3533
0 1070
Half-Tide Dock, .
West . 45
0
6 0
26 6
1
1399
0 250
•Union Dock, . . . -{
North . 60
South . 60
0
0
6 6
12 0
27 01
31 0/
1
1941
0 361
Toxteth Dock,
„ . 60
0
12 0
31 0
11
1075
0 1134
,, Lock, 177 ft. long, .
West . 50
0
8 0
31 0
0
1013
0 118
Harrington Dock, .
South . 60
0
12 0
31 0
9
256
0 1023
,, Lock, 131 ft. long,
West . 22
0
5 9
31 0
0
320
• • •
Herculaneum Dock,
1 j North 80
^ t South 60
0
0
12 0
12 0
31 01
31 0/
7
2581
0 596
, , Branch Dock, .
« • • • • •
■ « •
■ • •
2
853
0 577
Total Water Area and Lineal Quayage of the .
Liverpool Docks,
389
3751
24 1542
* The water in the group of Docks from Canning to Brunswick Docks, inclusive, is
impounded over low neap tides, and any loss made good by pumping from the river.
By these means the effective depth of these docks is made not less than that of the
lowest Sills over which they can be approached — viz., 12 feet below datum.
T
I
PLAr
32
Live
Clarence Or
»»
Trafalgar
»»
Victoria X-^o
West W8i*t>©
East »*
Prince's Ha
*George's XI
Manchestior
*)
•Canning I^
91
♦Albert Do<
♦Salthouse
Wapping J
Duke's Doo.
•Wapping 3
♦King's DcK
Queen's Ha^
•Coburg Do
•Bninswick
♦Union Doo
Toxteth Do*
„ Lo<
Harrington
Herculaneu:
»»
Total Wate
♦Thews
impounded c
By these met
lowest Sills c
J
N
N
>«-■>« • '
RTRITIfTJWBAT^
- Mersey Dock Estate
.AN OF Birkenhead Docks
PQCKS.
wtmm
BIRKENHEAD DOCKS.
33
TABLE III. {CknUintted), — ^Liverpool Basins.
lirerpool Basins.
Canada Basm,
George's Ferry Basin,
Chester Basin,
Anderton Basin,
South Ferry Basin,
Width of
Bntranoe.
Ft. In.
390 O-f
67 0
36 0
46 0
60 0
Height of
Pieis above
Datum.
Ft. In.
N30 0
S 32
23
22
25
30
0
8
2
7
6
)
Water Area.
Acres. ITards.
9 2806
0 1344
0 2668
0 1422
0 2927
Lineal
Quayage.
Miles. Yards.
0 846
0
0
0
0
160
288
175
205
Total Water Area and Lineal Quayage of the Liverpool Basins,
Docks,
i>
f>
If
»»
11 1386
389 3751
0 1674
24 1542
Total,
401 297
25 1456
BlRKBNHIAD DoCKS.
Coping at
Hollow
Quoins
aboye
Datum.
Birkenhead Docks.
Position and
Width of Entrance
or Passage.
8U1
below
Datum.
1
Water Area.
Lineal
Quayage.
Ft.
In.
Ft. In.
Ft. In.
Acres. Yards.
Miles. Yards.
West Float, . . . .
East .
100
0
7 6
26 6
52 319
2
210
Basins near Canada Works —
-
West Basin,
North.
50
0
• SB
• • •
1 2554
0
543
East „ . . .
ft *
50
0
• « ■
• • •
1 84
0
390
East Float, . . . .
• • B
■ • •
• ■ ■
• • •
59 3786
1
1673
Com Warehouse Dock, .
South .
30
0
O.D.S.
26 0
1 453
0
555
Railway Companies' Basin, .
Wallasey Dock,
■ • •
• • •
• • •
• » •
• • •
• • •
Below
9 0
• • •
■ « •
0 606
12 3813
0
0
113
1261
Passage to Wallasey Dock, .
West .
49
2
26 0
0 1333
0
234
Inner Northern E2ntrances,
North .
100
0
9 0
26 0
B • •
0
242
Lock, 198 ft. long.
Middle
30
0
• • •
26 0
0 667
0
264
Inner SiU,
■ • •
* ■ B
9 0
B • ■
• ■ B
• • •
Outer „ . . .
• B «
■ • •
12 0
• • •
BBS
■ • •
Lock, 274 ft. long.
South .
50
0
• • •
26 0
0 1522
0
300
Inner Sill,
a • »
■ B B
9 0
• • •
■ « ■
■ ■ ■
Outer „ . . .
• ■ •
B ■ •
12 0
• • •
■ » B
i ■ ■
Alfred Dock, ....
m 9 m
■ • •
• • ■
■ « •
8 3276
0
511
Outer Northern Entrances—
Lock, 480 ft. long.
North .
100
0
18 6
31 a
0 3888
0
352
,, ISro ,, . .
Middle
30
0
12 0
26 0
0 667
0
377
,, 398 ,, .
South .
49
8
12 0
26 0
0 2222
0
391
Eeerton Dock,
Morpeth Dock,
West .
70
0
7 4
25 0
4 469
0
704
»f •
70
0
5 5
25 0
11 2404
0
1299
„ Lock, 398 ft. long, .
East .
85
0
12 0
26 0
0 3777
0
441
Railway Company's Basin,
Morpeth Branch Dock, .
South .
25
0
O.D.S.
26 0
0 3144
0
319
West .
85
0
• • B
26 0
4 248
0
637
Total Water Area and Lineal Qi
layage of the Birkenhead Docks,
160 1347
9
256
NoTK. — The water in the Birkenhead Docks is impounded over low neap tides, and
any loss made good by pumping- from the river. By these means the effective depth of
these docks is made not less than that of the lowest Sills over which they can be
approached — viz., 18) feet below datum.
3
34
DOCK ENGINEERING.
TABLE IIL {Continued).— BiKKENBXAD Basin.
Birkenhead Basin.
North Basin,
Width of
Bn trance.
Ft. In.
500 0
Height of
Piers above
Datum.
Pt. In.
31 0
Total Water Area and Lineal Quayage of the Birkenhead Basin,
Docks,
>>
if
9i
>>
Total,
Water Area.
Acres. Yards.
4 2843
4 2843
160 1347
164 4190
Lineal
Quayage.
Miles. Yards.
0 669
0 669
9 256
9 925
Barry Docks.
The special feature of the Barry Docks is the accommodation provided,
almost exclusively, for the coal and timber trades, and it is on this account,
principally, that these docks have been selected for illustration. The town,
which is of quite modem growth, having developed from a population of
100 in 1884 to one of 30,000 in 1902, is situated at the southernmost point
of the Welsh coast-line, forming an outlet from the coalfields in that locality,
in close contiguity to CardiflT, Newport, and Swansea.
The docks are the property of the Barry Railway Company. The entrance
lies under the convenient shelter afforded by the high land of Barry Island,
which protects it from westerly and south-westerly winds. The only points
of exposure — viz., to the southward with a sesrrange of 14 miles and to
the south-east with a sea-range of 16 miles — are covered by breakwaters.
There is also good anchorage, extending from Barry Island to Sully Island, a
distance of 3 miles.
The range of tide at Barry is 36 feet at ordinary springs and 20 feet at
ordinary neaps.
The shipment of coal takes place at the north side of both No. 1 and
No. 2 docks, and on both sides of the mole in the former dock. It is stated
that a steamer has entered the dock, loaded 1,900 tons of coaJ, and left again
on the same tide.
Table iv. gives all the particulars necessary for following the arrange-
ments exhibited in the plan.
The timber trade is accommodated at the east end of No. 2 dock, where
there are two timber ponds of 6 and 35 acres respectively. Railways are
provided alongside, so that timber can be loaded direct from the ponds into
the railway waggons.
BARKY DOCKS.
36
DOCK ENGINEERING.
I
li
a
"|||8Si
■iiiS% l|a
Docks at Buenos Atbes.
l^is system of docks exem-
plifies (see fig. 8) the case in
which an enclosed basin has
been rendered necessary by other
than strictly tidal reasons. The
average range of tide does not
exceed 2 feet 7 J inches, the
highest recorded for four years
being 3 feet in the month of
December, and the lowest 2 feet
3^ inches in the month of June.
The flood waters of the "Santa
Rosa," however, cause the water
to rise to a height of 8 feet
above their normal height, and
the river has been known to fall
below zero to the same extent
on one occasion at least. The
principal reasons, therefore,
which operated in favour of
entrance locks are thus set forth
by Mr. Dobson* : —
" In the first place, the gates
were provided, not so much with
the object of maintaining the
water in the docks at a nearly
constant level, as for the pur-
pose of preventing it from falling
below the level of zero or low
water, thereby enabling vessels
always to remain afloat in the
docks, and, at the same time,
to allow all ships of light
draught to leave them, if neces-
sary, when the level of the river
was below zero. In the second
place, the southernmost pair of
gates, which point outwards,
are constructed with the object
of preventing the water of the
Biachuelo, when in a turbid
* Dobson on ' ' Buenoa Ayrw
Harbour Works," ilin. Proc. Intt.
C.B., vol. oiXKviii.
DOCKS AT BUENOS AYBES,
38
DOCK ENGINEERING.
state, from entering the docks, and also to enable the docks to be more
thoroughly sluiced, if required. By closing these gates at low water the
rising tide would be compelled to enter at the north end, and then by closing
the north lock-gates at high water the falling tide would have to run out
through the south lock, thus entirely changing the water in the docks
and preventing the possibility of its becoming stagnant and consequently
dangerous to the health of the city.
" Since the works have been completed and the north basin opened it
has been found, from experiments made with floats, that the current in the
docks is even better than was anticipated, and that, with a good average
tide and a strong north or south wind, there is as much as 850 feet per hour,
so that the closing of the gates in order to sluice will be only occasionally
needed."
The following is a statement of the dimensions of the various docks : —
TABLE lYa. '.
Dimensions
OP THE Madero Docks, Buenos Atres.
Length.
Breadth.
Area.
Quayage.
Depth
below 25ero.
Dock No. 1, . .
Dock No. 2, . .
Dock No. 3, . .
Dock No. 4, . .
Tarda.
623
623
756
689
Tarda.
175
175
175
176
Acres.
23
23
27
26
Tarda.
1,553
1,553
1,815
1,679
Feet.
23f
23$
23$
23f
The south basin has an area of 35 acres and a depth of water of 21^ feet
below zero. The south lock is 443 feet long and 65^ feet wide at coping
level, with sills 21 J feet below zero. The north lock is 508^ feet long,
82 feet wide, with sills 22 feet below zero. The north basin has an area of
41 acres and a depth of 21^ feet. The total water area of the two basins
and four docks is 174 acres, and the total quayage 9,276 yards.
TiLBURT Docks, London.
These docks (see fig. 9) are planned on the tridentine system. They are
approached by means of a tidal basin, having an area of 17^ acres, with an
entrance from the River Thames, 364 feet in width, flanked on each side by
splayed timber jetties. Landing places for passengers are provided in the
tidal basin, so that they may disembark before a vessel enters the dock.
There is also a coaling jetty. The lock between the tidal basin and the inner
docks is 946 feet long over all, with two chambers 555 feet and 145 feet
long respectively, both 80 feet wide, and with a depth of 44 feet below
Trinity high water mark on the outer and intenaediate sills. The main and
branch docks have a water area of 52^ acres, with quayage accommodation
for 31 vessels, averaging 400 feet in length. Each berth in the branch docks
is provided with a shed, 301 feet long and 120 feet wide, and has direct
TILBURY DOCKS, LONDON.
oommunication wiih the LondoQ, Tilbury, and Southend Railway. There are
two graving docks placed parallel to the lock and of the same extreme
length. They can be entered either from the dock or from the basin, and
Fig. g.— TilbuT}- Docks, Loudon.
can, if necessary, be used as auxiliary locks. The depths of the basin and
lock are so arranged that a ship drawing 33 feet of water can, even at low
water of spring tides, proceed direct to her berth in the inner docks.
40 DOCK ENGINEERING.
Glasgow Docks.
The dock system at Glasgow is an exemplification, also on the tridentine
principle, of the method adopted in localities where gates are not rendered
necessary by any considerations. The '* docks " are, in fact, strictly speaking,
tidal basins.
The docks are in two groups. On the right hand bank, or north side of
the Clyde, the Queen's Dock has a water area of 33^ acres, with 3,334 lineal
yards of quay frontage, and a depth of 20 feet at low water. The entrance
is 100 feet wide, and it is spanned by a single leaf swing bridge. The dock
is subdivided into an outer or canting basin, 1,000 feet long by 695 feet
wide, and two inner basins, the one 1,891 feet long by 270 feet wide, and
the other 1,668 feet long by 230 feet wide, separated by a pier 195 feet
wide.
On the south side of the Clyde the Prince's Dock has a total water area
of 35 acres, with 3,737 lineal yards of quay frontage. The canting basin is
1,150 feet long, with a width of from 505 to 676 feet and there are three
branch basins, each 200 feet wide, and 1,168 feet, 1,461 feet, and 1,528 feet
long respectively. The north basin has a depth of 20 feet, the centre and
south basins, 25 feet, and the outer basin, 20 to 28 feet below low water.
The entrance is bell-mouthed in shape, with a minimum width of 156 feet,
and is not crossed by a bridge.*
The Kidderpur Docks, Calcutta.
The tidal and fluvial conditions prevailing in the River Hooghly are
irregular and conflicting. The port of Calcutta is situated some 90 miles
from the sea, but the tides, when not checked by freshets during rains, exert
their influence beyond that distance. " From March to July, when strong
southerly winds prevail, the current at spring tides during the early portion
of the floods attains a velocity of 5 to 6 miles an hour. During the
rainy season, whea the discharge of fresh water by the branches from the
Ganges is considerable, the down-stream current during the ebb tide runs at
about the same rate ; and during heavy freshets in the river, the upward
current at the flood tide is hardly perceptible, although the level of the water
is raised for many miles above Calcutta. At neap tides there is no up-stream
current at all if there are freshets ; the water is headed up and the level
rises, but the current is always down stream. During the rains the spring
tides rise to a mean height of 20^ feet, and fall to 8^ feet above (zero)
datum, while neap tides rise to 15 feet and fall to about 10 feet above
datum. In the dry season, which lasts from November to June, the spring
tides rise to an average height of 15 feet and faU to 2| feet; while neap tides
rise on an average to 12 feet and fall to 5 feet above datum. The tidal
* Alston on '*The River Clyde and the Harbour of Glasgow/' International
Engineering Congress, Glasgow, 1901.
42 DOCK BNOINBERING.
range between low water of spring tides in the dry season, and the average
high w&ter in the rainy season is about 18 feet, but during heavy floods has
been as much as 22^ feet."*
Such conflicting conditiona
call for a special arrangement
of dock entrances to permit of
vessels entering or leaving on
the flood tide, or when tiie
current in the river is continu-
ously down stream, and the
arrangement adopted is shown
in fig. 11. It consists of a lock,
400 feet long by 60 feet wide,
and a single entrance, 80 feet
J wide, pointing in opposite direc-
, tions, the reasons for and ad-
vantages of which are fully
discussed in Chapter vi.
The half-tide basin is 600
feet by 680 feet, and No. 1 dock
is 2,600 feet long by 600 feet
wide, with a water area of 34^
The Alexandra Dock, Hull.
I
This dock i
example of the machicolated
system. It is situated near the
mouth of t^e Biver Humber,
bos a water area of 46^ acres, a
quayage of 2 mites, covering
160 acres ; and is provided with
a lock, 550 feet long by 85 feet
wide, and two graving docks.
The entrance to the lock is
splayed.
"The navigable channel of
the Humber approaches close to
the northern shore in front of
Hull ; but at the Alexandra
Dock the northern edge of the
deep channel was 960 feet from
the outer lock sill. The channel
■Bruce on " The Eidderpur Doclu, Calcutta," if in. Proc Intl., C.S,,-rt>L <x
HAMBUBG DOCKS. 43
there is 30 to 40 feet deep at low 'water spring tides, having an almost
vertical face in places on its nortiiero side, the depth increasing suddenly
from 5 to 30 feet, owing to the scour of the tidal current against this side,
the channel having been eroded by it out of the hard clay of the ' Hebbles,'
a shoal extending ^ mile above and 2 milefl below the Alexandra Dock.
The Hebbles shoal is moatly composed of very hard boulder clay, with large
Fig. 12.— Alexandra Dock, HuIL
boulders reaching up to ^ ton in weight, and smaller stones strewn over
the surface, and beds of peat were also found."* The origmal surface of
the foreshore and river bed and the deepening effected by the dredging
operations previous to the opening of the dock for traffic are shown on the
plan in fig. 12.
Hah BUBO Docks.
The town of Hambu^ is situated 62 miles above the outlet of the river
Elbe. As in the case of Glasgow, the range of tide, which averages 6 feet,
ia not sufficient to render gates an absolute necessity, and they have been
dispensed with, although the maximum difference between high and low
water reaches 19J feet. One reason which operated in favour of this
decision was that locks would have seriously hindered the considerable
traffic between sea^:oing ships and the river boats which ply between
* Hnrlzig on "The Alexandra Dock, Hall," Mn. Proe. In*t. O.E., voL zcii.
44 DOCK ENGINEERING.
Hamburg and Bohemia. Again, the Elbe leaves little deposit near ita tidal
limit, 30 that no need for gates arises from this cause.
The basiiiB B, C, and D are now practically completed. Basin B is surrounded
by sloping sides with suppoTting pilework at the foot and with maeoDry jetties at
intervals. Basins C and D ore lined throughout with quay wbIIb.
MILLWALL DOCK.
45
Vaeious Ports.
As additional examples of the variatioiis in dock design, a number of
diagrams are here given, showing arrangements adopted at the ports of
London, Sunderland, Swansea, Havre, and Marseilles.
Appended is also a table giving statistics of representative docks in the
British Isles and throughout the world (pp. 54, 55).
46
DOCK ENGINEERING.
EAST AKD WEST INDIA DOCKS.
47
48
DOCK ENGINEERING.
SURREY COMMEBCtAL DOCKS.
50
DOCK ENGINEEBING.
SWANSEA DOCKS.
5»
s
DOCK ENGINBERING.
bN*"
POET OP MARSEILLES.
54
DOCK ENGINEERING.
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^6
CHAPTER III.
CONSTRUCTIVE AFFIiIANCES.
Ct^assification— Positive, Negative, and Auxiliary Appliakces— Piling Apparatus
— Hand, Steam, Electric, and Hydraulic Machines— Ram and Fall —
Quiescence — Limit of Driving — Supporting Power op Piles — Concrete
MixsRR— Mbssbnt, Taylor, Carey-Latham, Sutcuffe, and Gravity Machines
"—Concrete Moulds — Block-setting Appliances— Excavators— French and
German Machines — Ruston, Simpson- Porter, and Whitaker Steam Navvies —
Hydraulic Navvy— Drilling Appliances— Hand and Machine Drills-
Blasting Agents — Haulage and Traction— Dredgers and Hoppers— Suction,
Ladder, Dipper, and Grab Dredgers — Buckets— Shoots — Tumblers — Power
..^osT — Dams of Earth, Timber, Stone, Concrete, and Iron — Cofferdams —
Strength and Stability — Pcmps and Pumping— Cranes-Overhead Travel-
lers—Skips— Lewis Bars and Clips— List of Constructive Plant at Eeyham
Dock Works.
The speediest and, at the same time, the most economical methods of carry-
ing out projected works are points of the utmost importance to the engineer.
Time and capital are alike too valuable to be utilised to any but their fullest
extent. Hence some consideration of the various types of appliances used
in dock construction, especially in regard to their capabilities, efficiency, and
cost, will not be without both interest and advantage.
Classification. — A chapter which has to deal with a number of discon-
nected items must perforce exhibit some break of continuity, and in order to
minimise this effect and, at the same time, to link together the different
sections, the following classification is proposed : — Positive appliances will
include all those employed in definite constructive operations — that is to say,
piling machines, concrete mixers, setting machines, and the like. Negative
alliances will be understood to mean those engaged in the removal of
existing obstacles and superfluous material, such as excavators and dredgers,
boring apparatus and blasting agents. A third class, designated Attxiliary
appliances, will include all those used in conjunction with each of the fore-
going, indifferently and for either object, as dams, pumps, waggons, skips,
and locomotives. The classification is, of course, purely artificial, but it will
serve a useful purpose if it admits of the systematic treatment of a hetero-
geneous subject.
POSITIVE APPLIANCES.
Pile Drivers and Driving. — The process of driving a pile generally con-
sists in causing a heavy weight, called a ram or monkei/y to fall from some
height, in a series of blows, upon the head of the pile. For this purpose a
STEAM PILING MACHINES. 57
piling machine is constructed, with two long vertical guides or runners, up
and down the face of which the monkey slides, being kept in position by a
lug or projection fitting into the groove between the guides.
The simplest kind of pile driver is the ringing machine^ in which the
work is performed entirely by hand. The monkey rarely weighs more than
one-third of a ton, and it is lifted by a rope which, after passing over the
pulley at the head of the frame, is connected with a number of short lengths,
so as to afford a hold to a corresponding number of men, in the proportion of
about 40 lbs. weight per man. The lift does not exceed 4 feet. At a given
signal the monkey is allowed to fall, the men taking advantage of each
rebound to raise the monkey. Driving is usually carried on in spells of
three or four minutes' duration, with intervals of rest, and in this way
men are said to be capable of delivering from 4,000 to 5,000 blows per
day.
The explosion of a cartridge has been utilised to augment the effect of the
blow upon the pile and to increase the recoil of the ram. The cartridges are
inserted in a small hollow in the pile-head, and, after percussion, are replaced
by fresh ones during the ascent of the ram.* The cartridges are either of
gunpowder or of dynamite; in the latter case the head of the pile is protected
by an iron plate. Explosive drivers can readily make from 30 to 40 blows
of from 5 to 10 feet per minute.
In another pile driver, called a crctb engine^ the rope, instead of being
directly held by hand, passes round the drum of a crab or windlass, by means
of which the monkey can be given a fall of 10 or 12 feet.
Such merely manual methods, however, are primitive ; they are really
only suitable for driving small piles in insignificant numbers, and are
entirely superseded in works of importance by steam piling machines.
Steam Piling Machines are of various design. In the earlier examples
steam power simply replaced manual effort in lifting the weight. A hook
or trigger at the end of the lifting chain engaged in a staple in the head of
the pile, and was released by pulling a counter-weighted lever. The chain
had to be lowered after each blow.
The intermittent action involved in this arrangement has been obviated
by the device of an endless lifting chain, characteristic of the machines of
Messrs. Sissons & White (fig. 23). The chain passes up the groove between
the leaders and down over a spur wheel in the gearing, by means of which
it is kept running continuously. The ram, which weighs from 15 to
25 cwts., is raised by a tongue passing through its centre and capable of
engaging in the moving chain, through the medium of a rack and pinion
movement actuated by a lever. The man in charge of this apparatus pulls
the cord attached to the end of the lever, causing the tongue to shoot out at
the back of the monkey into the nearest open link. The tongue is with-
drawn at any desired level by the other end of the lever coming in contact
with a staple fixed to the face of one of the guides. The holes for these
* Sir F. Bramwell, Presidential Address, 1885, Min, Proc, Inst,, CE., vol. Ixxx.
58
DOCK ENGINEERING.
staples are set at short intervals, so that the amount of fall can be regulated
fairly uniformly.
The services of three men are required for each machine — one to work
the winch, another to actuate the lever, and a third to watch the pile, mark
its progress, and shift the staple. Steam should be partially cut off while
the ram is falling, in order to reduce the speed of the chain for reattachment.
The pile is pitched by an
auxiliary chain passing over
a separate pulley at the
frame head. It is kept in
position by a toggle bolt
passing right through the pile
near the top, and also through
a wood block in the groove
behind it, to the back of the
leaders, where it is secured
by an iron bearing plate,
nut, and screw. After the
necessary preliminaries the
monkey, which has been
temporarily raised out of the
way, is lowered upon the
pile and is ready for action.
The rate of working is about
six blows per minute under
steam pressure of 55 to 60
lbs. per square inch. Piles
can be driven vertically, or
at any required inclination,
"~ by adjusting a screw at the
foot of the ladder at the rear
of the platform.
When the pile has been
driven below the level of the
foot of the leaders, the pro-
cess is continued, either by
the interposition of a punch
or dolly (a short log of the
same scantling as the pile) between the pile and the ram, or by the use of
telescopic leaders (fig. 23). The first method involves considerable loss of
driving power, as the dolly absorbs fully one-half of the kinetic energy of
the blow.
The frame of a Whiiaker steam-hammer pile driver is not dissimilar from
that just described. The principal difference of the contrivance lies in the
application of the power. Driving is done by means of a piston and cylinder,
Fig. 23. — Pile-driving Machine fitted with
Teleecopio Leaders.
- Cylinder-cover removed .
©
Pipt.miagiBr^UiigtHMWilh
i ntvrt tAi9 distance.
Fi(!. 24. — Section of Whitaker'B Steam-hammer Pile Driver.
6o DOCK ENGINEERING.
but the action is the reverse of ordinary usage. The piston (fig. 24) is kept
stationary and in continuous contact with the pile head, while the blow is
administered by the lower end of the heavy cast-iron cylinder, moving up
and down under steam pressure. The movement of the cylinder is guided
by rollers behind the main leaders, and the arrangement involves a sliding
steam feed pipe (which is a special feature of the system), with a flexible
rubber connection to the supply pipe from boiler. At the head of the
cylinder is a two-way cock, regulated by a double-armed lever, which, when
pulled down on one side, exhausts the cylinder, and on the other admits
fresh steam. There is also a double-action machine, in which steam pressure
is applied alternately to each side of the piston, thus increasing the force of
the blow. The stroke is about 3 feet, and blows can follow one another with
great rapidity. From observations of a Whitaker machine in single action
with 80 to 90 lbs. steam pressure, the author finds that 35 blows per minute
can be delivered at full stroke, or 60 blows per minute with a stroke of
12 inches. In double action 45 blows per minute were delivered with a
stroke of 2 feet. The weight of the cylinder was 1 ton.
A similar machine, known as the Cram Pile Driver, manufactured in
America, has a hammer fastened to the lower end of the cylinder, and is
supplied with steam through a hollow piston-rod. The original Nasmyth
hammer is also used, in which the hammer is attached to the piston, the
cylinder remaining stationary and being confined between the upper ends of
two vertical and parallel X or channel beams, the lower ends of which enclose
a hollow, conical bonnet casting, fitting over the head of the pile. This cast-
ing is open at the top, and through it the blow is administered. When steam
is admitted to the cylinder, the hammer is lifted about 30 to 40 inches and
then allowed to fall, generally by the automatic opening of an escape valve.
Piling machines of the steam-hammer type consume from 1 to 2 tons of
coal per day, working with a boiler pressure of 50 to 75 lbs. per square inch>
and can deliver blows at the rate of about 60 per minute. They need three
men in attendance.
The disadvantage attending them is the liability of the pilehead to
crushing or brooming y which, combined with the escape of moisture from the
cylinder, reduces it, if in the least degree soft or sappy, to a saponaceous
condition. The effect of this is to materially diminish the force of the blow,
as is evidenced by the following particulars of the driving of a green Norway
pile by a Nasmyth steam hammer * : —
The 3rd foot of penetration required 5 blows.
15
20
73
153
684
*Whittemore on "The Efficiency of Pile Driving," Min. Proc. Imt, C.E., vol.
Ixxvi., p. 399.
ff -xvu
„ 5th
„ 10th
„ 12th
„ 14th
STEAM PILING MACHINES. 6l
Head adzed off.
The 15th foot of penetration required 213 blows.
,1 18th ,, ,, ,, ..... 825 ,f
Head sawn off.
The 19th foot of penetration required 213 blows.
„ 22nd „ „ „ 378 „
The total number of blows was 5,228. A similar pile, which was not
adzed or sawn, required 9,923 blows to descend to the same depth. The ram
weighed 2,800 lbs. and fell 3 feet sixty-five times per minute. The friction
caused by the working of the fibres on each other, under the blows of the
hammer, was sufficient to ignite and bum the interior of the head of the pile
from side to side.
A third type of pile driver is the Electric Pile Driver, in which advantage
is taken of the temporary magnetisation of wrought iron to make an electro-
magnet of that material attach itself by contact to the cast-iron monkey.
The two parts are then lifted by the winch. On switching off the current
the monkey falls, and the magnet is caused to follow it down ready for lifting
again. The monkey is of the ordinary kind, with an upper planed surface.
The magnet is connected by wires to the motor on the winch. The illustra-
tion (fig. 25) is of one manufactured by the New Southgate Engineering
Co., Ltd.
Hydraviic Method, — While piles readily respond to the motive force of
the ram in ordinary ground, and even in stiff clay, their progress through
sand and gravel is not so satisfactory, and the ordinary methods of driving
have generally to be abandoned, either wholly or partially, in favour of the
water jet. The principle of this method consists in transforming the sand
immediately beneath the pile into quicksand, by saturating it with water
under pressure, a condition which enables the pile to sink by its own weight
or with very little assistance. The water is conducted to the foot of the pile
by means of wrought iron gas piping having a short returned end, provided
with a nozzle or pierced with holes, which passes underneath the pile. This
last is not usually pointed, but left with a butt end, which favours perpen-
dicularity in driving. The descent of the pile may be expedited by a static
weight, or by the direct downward pull of a rope passing through sheaves to
a winch. When the pile has been sunk to a sufficient depth, the nozzle of
the water pipe is turned through a quadrant to clear the pile and brought
up to the surface again by the same means which accomplished its descent.
The sand is then allowed to consolidate round the pile, which it does rapidly
and satisfactorily. No difficulty is experienced from boulders or large
stones for, if met with, they can be displaced or lowered by a preliminary
action of the jet below them.
This hydraulic method of sinking piles is often used in conjunction with
the falling ram in earth of a compact nature. The pile in Uiis case is
naturally furnished with a pointed end, preferably conical.
Timber piles are universally in evidence, but iron and concrete piles also
DOCK ENGINEERING.
Fig. 2fi.— Eleclrio Pile Driver.
PILING.
63
have their uses. The drawback to timber piles is that, although extremely
durable while completely protected from atmospheric influence, they are very
susceptible to decay in air and, more particularly, "betwixt ydnd and water, ^'
and to perish from the attacks of insects.
Iron pOes with pointed ends, and concrete piles on the Hennebique
system (figs. 26 and 27), (vide also Chap, vii.) should only be driven through
the interposition of a wooden dolly (fig. 28).
For untrustworthy strata of indefinite depth, piles, whether of wood or
iron, are occasionally furnished with a broad screw end to the extent of a
single turn or slightly more. This considerably increases the bearing
surface. Such piles have to be lowered by rotation, either by means of
manual, animal, or mechanical power
ARRANOENENT FOf?
SHEET PILE DRIVING PILE
I!
I"
Fig. 27.— Bearing Pile.
I
Otabag
Fig. 26. — Hennebique Pile.
Fig. 28. — Hennebique Pile.
' Ram Qfnd FaU, — Piles may theoretically be driven at the same rate with
a light ram and a long fall as with a heavy ram and short fall, but the second
method is preferable in practice. A long fall means greater oscillation in the
ram and a consequent jar in the delivery of the blow, which tends to rupture
the pile. From extensive experience in the driving of wooden piles, the
author finds a monkey of 1 ton weight, with a fall of 8 or 10 feet, a very
suitable combination. For concrete piles on the Hennebique system, even
less fall is desirable, and a monkey of 2^ tons, with 4^ feet drop, has
answered very satisfactorily at Southampton.
Quiescence. — If the driving of a pile be interrupted for a short time, it is
found that the resistance offered to driving is materially increased. Piles
which have been left partially driven overnight have exhibited a resistance
nearly three times as great on the resumption of work in the morning. This
64 DOCK ENGINEERING.
effect is no doubt due to the consolidation round the pile of the earth which
had been maintained in a state of disintegration and vibration during a
sequence of rapid blows.
Limit of Driving. — ^The limit of adequate driving and the maximum
supporting power of piles are equally moot points among engineers. To a
certain extent they are interdependent.
The practice at Liverpool has been to regard a total depression, not
exceeding ^ inch in 10 blows of a 20-cwt. ram falling 10 feet, as evidence
of sufficient driving, or, in other words, an expenditure of mechanical energy
at the rate of 896,000 ft. -lbs. per inch. At New York river wall the piles
were specified not to penetrate more than y*^ foot with the last blow of a
3,000-lb. monkey falling through 8 feet, involving energy to the extent of
20,000 ft.-lbs. per inch. According to Rankine, some of the best authorities
consider the test of a sufficiently driven pile to be a depression of not more
than i inch by 30 blows of an 800-lb. ram falling 5 feet, or mechanical
energy represented by 600,000 ft.-lbs. per inch. These standards are
evidence of the great diversity of opinion there is on the subject.
Supporting Power. — Various theoretical and empirical formulse have been
suggested for determining the relationship between the blow required to
drive a pile to a given depth and the greatest load it will sustain without
sinking further.
Rankine * puts forward the following equation, supposing the pile to be
supported by uniformly distributed friction against its sides : —
in which
w = Weight of ram in lbs.
E = Modulus of elasticity.
8 = Sectional area of pile in square inches.
H := Fall of ram in feet.
L = Length of pile in feet.
p = Maximum load in lbs.
D = Depression of the pile in feet by the last blow.
A factor of safety of not less than 3 should be used; preferably one of
5 to 10.
A very well-known, but merely approximate, rule devised by Major
Saunders of the U.S. Engineers is
•^^^D" ^^^
/ being the safe load in lbs. and the other notation as before.
The formula recommended by Trautwine is
51-5 w »/H
^=-f2DTr <'>
with a factor of safety of from 2 to 12 according to circumstances.
* Manual of Civil Enginuringj p. 604.
SUPPORTING POWER.
65
The majority of the formulsB enunciated for dealing with the question of
the supporting power of piles are of a very complicated nature, and comprise
elements which are but remotely connected with it. Mr. C. H. Has well has
the following pertinent remarks upon the subject * : —
" The resistance opposed by a pile to the blow of a ram is the measure of
its value to sustain stress whatever may be its diameter, weight, length, or
modulus of elasticity. The diameter and length of a pile do not affect the
question, their effect is to limit penetration. The weight of the pile is
worthy of consideration only as affecting the weight of the ram employed.
The relative elasticity is of little moment, for when a pile approaches the
limit of its penetration its head is dressed off, if broomed, and if split or
liable to be so, it is confined by a ring. In fact, the weight of the ram being
proportioned to the duty required of it, the diameter, length, and elasticity
of the pile are inconsiderable, where so great factors of safety ranging, in
various formulae, from tS^ to ^, are employed."
Mr. HasweU's own formula is
/=
32w^H
(4)
in which the constant (C) has values ranging between 3 and 6, according to
the nature and condition of the soil, the character of the piles, and the
excellence of their driving.
The following table exhibits a comparative view of the results obtained
by the foregoing expressions, assuming a depression of, say, ^ inch from the
final blow of the ram in each case. Sectional area of pile = 100 square
inches : —
Safe Load in Lbs.
Bankine.
Saunders.
Trautwine.
Haswell.
1 ,000 Ibe. f alUng 20 feet, .
2,000 lbs. falling 25 feet, .
3,500 Ibe. falling 9 feet, .
66,425
129,249
93,312
60,000
150,000
94,500
/ 46,609 \
\ 7,768/
/ 100,296 \
1 16,716/
/ 124,974 1
t 20,829/
f 47,680 \
I 23,840 J"
f 106,666
L 53,333
r 112,0001
[ 56.000/
Rankine's empirical rule for the safe load on a pile, driven till it reaches
firm ground, is 1,000 lbs. per square inch of area of head. The author con-
siders 10 cwts. per square inch well within the limit of practical safety^
When the arrangement of the strata is such that it is impossible to i*each
firm ground with a pile, the conditions of equilibrium are different. The
pile will then only be able to sustain a superimposed weight by reason of the
friction of the ground against its sides. Under such circumstances Rankine
recommends 200 lbs. per square inch as the maximum load. Mr. Hurtzig
• Haswell on " Formulas for Pile Driving," Min. Proc, Inst. C.E., vol. cxv.
5
66 DOCK ENGINEERING.
gives the following equation,* from experience gained in drawing a number
of piles against the frictional resistance of clay.
the weight of the ram (W) being taken in tons. P is the extreme resistance
of the pile, also in tons. H and D, as before, are the height of fall and the
depression under the last blow respectively, both in feet.
Concrete Mixers. — Concrete can be very efficiently mixed by hand, but
the process is slow and only suitable in dealing with small quantities. When
the requirements are large, as in block and mass work, it will be much more
economical and expeditious to employ mechanical agency.
So many varieties of concrete mixers, each with its own particular
merits, are on the market, that it is an utter impossibility within the limits
of a moderate chapter to review them all ; and although it is a somewhat
invidious task to select one or two examples for illustration, such a step is
inevitable, and must not be understood to convey any depreciation of those
machines which afe un&voidkbly excluded.
The principal features of an efficient concrete mixer are a thorough and
intimate incorporation of the ingredients and a rapid and regular discharge
of material.
Concrete mixers are of two kinds — intermittent and continuous. In the
.former cla^s, charges are mixed separately ; in the latter, they follow one
another in unbroken sequence. More perfect incorporation of the in-
gredients is the particular claim of the intermittent mixers, .while the
continuous mixers afford greater regularity of supply.. In both instances,
that machine must be reckoned best in which the churning action is most
thorough.
Intermittent Mixers — Messent Mixer. — ^The best known of the earlier
types of mixer is that due to the late Mr. P. J. Messent, of Tynemouth, and
the following description of it is extracted from the circular of the makers,
Messrs. Stothert <fe Pitt, of Bath : —
"It consists of a closed box or chamber, A (fig. 29), revolving on an axle,
and of such a form as, when half-filled with the materials, to cause them to
be turned over sideways, as well as endways, four times in each revolution
of the chamber, so that in from six to twelve revolutions (the number
necessary being varied according to the weight and nature of the materials)
a more perfect mixture is effected than could possibly be produced by hand,
or (except in a much longer time) by any other machine.
" For filling concrete into a trench, or the hearting of a pier, the machine
is supported over the opening, on two balks of timber ; a waggon containing
the gravel (and cement in bags) follows on the same line. The hopper,
shown in the figure, suspended from a davit, is made to contain the
♦Hurtzig on "The Friction of Timber Piles in Clay," Min. Proc, Inst,, C.E.,
vol. Ixiv.
INTERMITTENT M1XEK8. 67
proper measure of gravel for a charge, whilst the bags contain the proper
i^uantity of cement, and a cistern near at hand (filled by a flexible hose)
the proper quantity of water. Two men standing on the waggon (the
sides of which are generally raised so that it contains about twice the
quantil^ of an ordinary earth waggon) are able to All the hopper in the
time employed by four men to give the mixer the requisite number of
turns. For counting these a tell-tale is provided, which indicates when the
Fig. 29. — Messenl Concrete Mixer.
proper number of turns is completed ; the mixer is then stopped with the
door downwards. The door fastening is released and the charge of concrete
falls into its place, the discharge being instantaneous. The opening of the
mixer is then turned upwards, as in the figure, the door is opened (through
the dotted arc as shown), the hopper, suspended from the davit, is brought
over the opening and at once discharged into it, and the water is run in from
the cistern at the same time. The door, which closes water-tight, is then
68
DOCK ENGINEERING.
shut and the mixing resumed, the hopper being meanwhile refilled for the
next charge.
" With the hand mixer, above described, a gang of six men, with a boy
for attending to the water cistern, can make from 30 to 40 cubic yards of
concrete blocks, and a larger quantity of concrete in bulk in a trench in a
day, of better quality and at a cheaper rate than can be done by shovel
mixing, and when the mixers are turned by steam, twice the above
quantities are made." The usual standard sizes have capacities of | and 1
cubic yard.
Fig. 30. — Taylor Concrete Mixer.
The Messent mixer has been used at Tynemouth breakwater ; Aberdeen
harbour works; the Surrey Commercial Docks, London; dock works at
Kurrachee, and elsewhere.
CONTINUOUS MIXERS. 69
Tayhr^a Mixer. — A later adaptation of the same type of mixer has the
revolving chamber in the form of a double cone (fig. 30).
" In mixing concrete the materials are filled into the measuring hopper
in the usual proportions ; the sliding door is then withdrawn and they are
admitted into the revolving mixing cones, to mix dry first ; water is then
supplied through the hollow supporting shaft.
"A few revolutions, say 15, serve to thoroughly mix the materials, and
the delivery doors, which are closed perfectly tight while the mixing is
proceeding, being simultaneously opened by the lever and clutch, the
contents are dropped through a shoot into suitable trucks or skips, or
directly on to the work in hand.
"A one-yard mixer can produce, in ordinary working, 24 cube yards
of the very best concrete in one hour at a cost for labour of about 4d. per
yard. If fitted with a steam hoist and special service trucks an output
of 30 yards per hour of thoroughly well mixed concrete can be guaranteed,
the cost being greatly reduced. The machines are made either stationary
or portable, and of capacities varying from ^ to I^ cube yards" {Mcmufnc-
iurera^ Circular),
The machines can also be worked by gas engine or electric motor. They
are supplied by Messrs. Henry Balfour k Co., Ltd., of Leven, Fife.
The Taylor mixer has been employed at the Keyham Dockyard
extension works, at Barry Dock, at Methil Dock extension, at Seaham
Harbour, &c.
Continaoas Mixers — Carey-Lathcmi Mixer, — In this machine the sand
and ballast are supplied systematically, by means of ascending buckets, to
the mixing cylinder (figs. 31 and 32), where they are met by a supply of
cement^ the quantity of which is regulated by an archimedean screw.
The process can thus be carried on uninterruptedly for any length of
time.
Incorporation is " carried out in a revolving cylinder in which are fitted
inclined blades or vanes, which lift and tumble the materials some 50 times
before delivery, first in the dry and afterwards in the wet state. During
this process the blades or vanes, which are carried from a central shaft,
revolve with the cylinder in the same direction, but at a slightly less speed,
whereby they are constantly changing their position, acting as scrapers,
and thus prevent the setting of the cement on the blades and inner surface
of the mixing cylinder. The water required for the concrete passes through
the central shaft, and is sprayed out on the materials as they are tumbled
about in the mixer."
The machines are manufactured by Messrs. John H. Wilson k Co.,
Ltd., of Liverpool, in sizes capable of discharging from 10 to 30 cubic
yards per hour.
The Carey-Latham mixer has been used in connection with dock and
harbour works at Peterhead, Newhaven, Sydney, Hong Kong, Yokohama,
Odessa, Bilbao, New York, «fec.
DOCK ENGINEERING.
CONTINUOUS MIXERS.
71
Stitcliffe Mixer, — The principle of this machine (fig, 33) is embodied in
the method adopted for measuring the quantities of material. The cement
is discharged into the uppermost hopper (fig. 34), the floor of which is a
cylinder with three grooves of equal area and capacity in its surface. The
cylinder is turned by a hand wheel, and an angular displacement of 60*
causes the contents of one of the grooves to be emptied into the lower
hopper where it meets with the proper supply of gravel. The gravel is
discharged from hand barrows, and the cement grooves are so regulated
that one grooveful corresponds to a barrow load. When the lower hopper
is full, the contents are allowed to fall through three trap doors, opened
consecutively, on to a moving band which conveys the dry materials to a
a
Cement
fimeyin^iBttnd
Hopper
Gjvyeland
SandSapa
L
Fig. 33.— Sutpliffe Concrete Mixer — Elevation.
series of trays at the top of a shoot, water - being added from a supply pipe
at the level of the topmost tray. Each side of the machine is symmetrical,
and, by means of an oscillating vane for the deflection of the cement supply,
the machine becomes double acting, so that there is absolutely no break
in the discharge, which takes place from each side of the lower hopper
alternately.
This machine has been very extensively used at the Liverpool Docks
for a number of years. It has proved capable of turning out over 300 cubic
yards of concrete in a working day of ten hours, but the normal rate of
supply lies between 200 and 300 cubic yards per day.
Gravity Mixer. — An American machine in which there are no moving
parts, the whole process of mixing being performed by numerous rows of
pins, which intercept and sift the material during its descent through a
shoot, is effectively illustrated in fig. 35. The ingredients are first deposited
in measured quantities upon the platform, and then shovelled by hand to
DOCK ESGINEERTNG.
DiscJuaye to Mixer
Fig. 34— Sutcliffe Concrete Mixer -Section of Hoppers.
Fig. 35, — The Gravity Concrete Mixer.
CONCRETE MOULDS.
73
the shoot, at the top of which the water supply is added. The concrete,
however, does not actually become wetted until it reaches the fifth row of
pins, the process prior to this being that of dry mixing. A gate, or valve,
at the foot of the shoot, regulates the discharge if not required to be
continuous.
The machine has been used in England at the Liverpool Docks, the
London and India Docks, and at Chatham Dockyard. At the Canada
Branch Dock (No. 2 contract), Liverpool, it proved capable of discharging
rather less than 100 cubic yards per day when fed continuously. This
represents a much more moderate output than those of the machines
previously described, but the concrete was of a very satisfactory quality.
The advantages possessed by a mixer of this type, when used in undertakings
not necessitating a rapid supply, are lightness, mobility, and economy.
Concrete Moulds. — Closely connected with concrete mixers are the tem-
porary wooden moulds within which the fluid concrete is deposited.
^■ii'
•^■-
n
■
• *
• •
o. ■
' • . • .
Fig. 37.— Concrete Mould.
'%'boUs
^••.^:!
• ■ r»v* 1- . ■ •' •••■.'
\y.. I- ,. . . .
• . • • • ■ • I • •• i
U.^;_t
C&natte
Fig. 36.— Concrete Mould :
Section.
Fig. 38. — Section through Concrete
Mould in position.
Per the back of a dock or quay wall, which is usually designed in a series
of horizontal offsets, ordinary deals on edge forma sufficient and satisfactory
enclosure. The offsets are rarely more than a few planks in height ; these
are stiffened by short verticals at the back, and the whole rests upon the
ledge next below. The same method, with a slight modification, may be
adopted for the altar courses of a graving dock. The profile is rounded and
the face of the mould carefully planed (fig. 36).
For the front of a dock or quay wall, the moulds are prepared in uniform
sizes of any convenient dimensions. Two methods of supporting them are
illustrated.
In the first case the moulds (^g. 37) rest upon short cantilevers project-
ing from the wall. These cantilevers (fig. 38) are of timber, about 4 by 3
inches section, with their ends laid upon the previously completed work
74
DOCK ENGINEERING.
and there built in, the whole being carefully levelled. After the wall is
completed the cantilever pieces are sawn off^ and if the appearance of the
ends be deemed unsightly, they are cut out of the wall for an inch or two
find the face floated over.
In the second method (fig. 39) long timber uprights are arranged at
regular intervals. At each side of the uprights is a groove, within which
a mould can slide up or down as required. When raised to each fresh
position, it is temporarily secured by wooden wedges.
In every case the surface of a concrete mould should be coated with a
suitable oil, or gpreasy preparation, to minimise adhesion.
SiKMfMI
■%
Fig. 39. — Concrete Mould supported by Standards.
Block-setting Appliances. — For the purpose of dealing with massive con-
crete blocks, used for construction in exposed situations, two types of
appliances are generally employed, known by the generic titles of Goliath
and Titcm respectively.
•
The GolicUk is an overhead traveller, with rectilinear motions. The
frame, consisting of two vertical sides connected by an upper horizontal
platform, travels backwards and forwards upon two lines of rails at the
ground level. The platform supports a track for the transverse motion of
the hoisting machine. The general function of a Goliath is the removal of
the blocks from the moulds, in which they have been formed, to the stacking
yard. An illustration of one is given in fig. 40, which represents a 42-ton
steHm Goliath, constructed by Messrs. Ransomes & Eapier, of Ii)swich, for
'harbour work at Dover. The span of the main girders, which are 138 feet
over all, is 100 feet l^ inches between centres of tracks, and the clear head-
way is 25 feet, while the total lift is 120 feet. The speeds of the various
movements are : — Lifting, 10 feet ; crab travel, 50 feet ; main travel, GO feet
per minute. The weight of the machine in working order is 216 tons.*
The Titan is also an overhead traveller, but on the cantilever principle,
which admits of rotary as well as rectilinear motion. Its function is to
take the blocks from the yard and deposit them in their places. The earlier
type of Titan did not possess the turning movement, but this latter is very
useful in setting apron blocks alongside the main work. The Mormugaa
* Engineering, September 29, 1899.
BLOCK-BBTTING APPUANCES.
76
DOCK ENGINEERING.
machine, constructed by Messrs. Stothert & Pitt, of Bath, illustrated in
fig. 41, used for constructing a breakwater at the port of Goa in India, is of
this kind. The overhang is 25 feet, measured from the front leg to the
extreme position of the load ; the extreme range of cross travel is 18 feet
and the vertical range of lift 40 feet; the clear height under the croRS
girder is 16| feet and the working load 40 tons.''*'
f I I I I 1 1 I I 1 1 1
Seal0
LL
-i
/we
Fig. 41. — Titan Overhead Traveller.
NEQATIVE AFFIilANCES.
Excavators. — The various classes of implements for the removal of earth-
work, in bulk and in the dry, from the site of a proposed dock may be
enumerated as
Land Dredgers.
Steam Navvies,
Grabs.
Land Dredgers are an adaptation of the principle of sea dredgers to land
work. They are a foreign product, and subdivisible into twb types, which
may be distinguished as the French and the German respectively, according
to the country of their origin. Both, however, are one in mode of action,
and the distinction between them simply lies in the fact that the former
discharges its load into waggons entirely to the rear, while the latter
discharges into waggons which pass underneath its framing. This arrange-
ment gives the German machine a wider base and greater stability. There
* Pitt on ** Plant for Harbour and Sea Works," Mhu Proc, Inst, CE,^ vol. cxiii.
LAND DREDGERS. *]*]
are occasions recorded in which the French machine has overturned when
working in light, marshy clays.
While the principle of the land dredger is identical with that of the sea
dredger, there is a difference in the method of working. In the sea dredger
the buckets excavate downwards, away from the vessel, whereas in the land
dredger the cutting action is upwards, towards the machine. The buckets
of a land dredger are much shallower and lighter than those of a sea dredger,
but both machines are alike in that they are fitted with two tumblers, about
which the buckets revolve, discharging their contents in passing over the
upper tumbler.
A very important advantage attaching to the use of land dredgers is the
saving of a considerable amount of haulage up inclines. The machines not
only excavate cuttings to a depth of 15 or 20 feet, but they also deliver the
spoil at a level of 6 or 8 feet above the ground upon which they travel.
This means, of course^ a marked saving in time, as well as in locomotive or
winding power.
On the other hand, the first cost of these machines is very great,
amounting to about <£2,400 each ; and they require much heavier roads than
machines of lighter build. Under very favourable circumstances the cost
of excavation with these machines has amounted to l^d. per cubic yard
excavated, but this figure may very easily be doubled in cases where space
is circumscribed and action impeded. Such conditions often prevail in dock
construction.
French Machine. — A land dredger constructed by Messrs. J. Boulet et
Cie., of Paris, is illustrated in figs. 42 and 43. It was employed in
excavating the site of Canada Branch Dock No. 2, Liverpool, and formed
one of four engaged upon the formation of the Manchester Ship Canal.
Experience showed that it is only suitable for use in connection with
light soils, such as earth filling, sand, loam, and gravel. It is of no
value in stiff clay or in rock, however soft. Being heavy in build (about
80 tons weight), a strong and expensive road is entailed to carry the
machine upon the soft ground in which alone it is effective. For this
purpose steel rails, weighing 80 lbs. per yard, are required, resting upon
cross sleepers 2 feet apart, and sometimes upon longitudinal sleepers
in addition.
Another important consideration is the fact that a special locomotive
is required in attendance upon the machine to move the waggons along
under the discharge shoot, as, although the excavator has motive power,
it is not sufficiently rapid to keep pace with the rate of filling. About
forty men are also required to be in attendance, tending and laying the
road.
At the Canada Branch Dock the French machine has excavated 770
cubic yards of soft material in a day of ten hours, and its average has
been 600 cubic yards per diem, but the area in which it worked was
restricted and the material not altogether favourable, so that it did not
i
LAND DREDGERS. 79
have a fair chance of displajing its maximum capabilities. On the
Manchester Ship Canal, where there was much greater scope, Sir E.
Leader Williams records the following as being the best single-day
performances on different sections of the work:* — No. 3 section, 1,943
oabic yards; No. 5 section, 1,624 cubic yards; No. 7 section, 2,250 cubic
yards; No. 8 section, 2,025 cubic yards. "These," observes Sir Edward,
''are remarkable figures; but the soil and other circumstances must be
suitable in order to afford such results. The average day's work on all
the districts was about 1,500 cubic yards. If 440 waggons, containing
1,650 cubic yards, were filled per day on No. 8 section, it was considered
A fair day's work. A bonus of a penny per cubic yard was paid to the
men on everything above this quantity. For the excavation of this
quantity the average daily expenses of the machine in wages of crew,
coal, stores, and repairs, the last item being heavy, were about 60s., or
0*44d. per cubic yard excavated. There were employed upon the excavator
an engine-driver and a stoker, and, round it, a number of men, varying
from 28 to 43, the average number being 35, the roads requiring frequent
moving."
Oenmam Mcuhine. — The land dredger, illustrated in figs. 44, 45, and 46,
was made by the Liibecker Maschinenbau-Gesellschaft. Similar in principle
•and in mode of action to the French machine, it will only be necessary to
touch upon the points of difference, which are of but secondary importance.
The German excavator has greater stability, owing to its broader base,
and its motive power is sufficient to propel it forward at a rate com-
mensurate with the speed of filling the waggons ; hence, an attendant
locomotive is unnecessary. The machine is some 10 tons less in weight
than the French machine, and is generally of lighter build, but the initial
cost is about the same. The following particulars of its work upon the
Manchester Ship Oanal are taken from the paper by Sir K Leader Williams
already referred to : —
"The best day's performances that are recorded in its favour are as
follows : — No. 3 section, 2,073 cubic yards ; No. 4 section, 1,736 cubic
yards; No. 5 section, 1,725 cubic yards; and No. 6 section, 2,400 cubic
yards. The average day's work is 1,416 cubic yards, with an average
number of 36 men. The average daily expenses of the machine in wages
of crew, coal, stores, and repairs are about 60s., or 0'5d. per cubic yard
excavated, which is increased to l*6d. per cubic yard by the wages of the
labourers who attend on the excavator."
" Summarising the results of experience in the working of land dredgers
in England, it may be said that in light material and on level ground
they will fill waggons at considerable speed and with economy ; and where
large excavations of soft material have to be made with rapidity, the
bucket dredging system gives the cheapest and best results, fiut they
* WilliamB on ** Mechanical Appliances employed in the CoDstruction of the Man-
chester Ship Canal," Min, Proc, /. Mech. E., 1891, p. 418.
STEAM NAVVIES. 8 1
will not excavate heavy or strong material ; they are difficult and expen-
sive to maintain, and therefore cause delay to the work; they require
a costly and a heavy road, and special precautions on soft ground to
prevent them from tilting over into the cutting ; and they are expensive
to move from one cutting to another."
Steam Navvies represent a class in which excavation is performed by
a single bucket working at the end of an arm or lever. The machines
travel along the bottom of the cutting, and the mode of action is an
upward curved sweep of the bucket against the face of the ground in
front. Steam navvies or excavators, as they are sometimes called, are
characterised by great power. They are capable of working in the stiffest
clay and the hardest marl. They will also take soft rock unaided, and
hard rock with the assistance of a little blasting.
The Rvaton Steam Nawy, manufactured by Messrs. Euston, Procter k Co,j
Ltd., of Lincoln, has a strong spaodril-shaped jib, intersected at its centre
by a long arm, at the lower end of which is the bucket. The arm is capable
of forward motion by means of rack and pinion gearing, and it also rotates
about the pinion under the tension of a chain leading from the bucket to
the head of the jib. The method of action is clearly indicated in fig. 47.
The size usually employed for dock work is that developing 10 H.P., in
which case the capacity of the bucket ranges from 1^ cubic yards for stiff
ground to 2^ cubic yards for sand. The best results are obtained when
the excavation has a depth of from 20 to 25 feet. Under such circum-
stances from 1,700 to 2,000 cubic yards of sand, and very dry, friable
material, have been obtained in a day of 10 hours, but a fair average in
mixed earth, under ordinary conditions, would be 600 to 700 cubic yards
per diem. In hard material, such as rock and rocky marl, the output is
necessarily less again than this. At Barry Docks from 450 to 500 cubic
yards per day were excavated, the marl being first loosened by powder.
Of soft material, 1,000 cubic yards were obtained in a single day, on several
occasions, at the same place.
The disadvantages attaching to the machine, undoubtedly powerful and
useful though it be, are its great weight (about 45 tons), which necessitates
a very solid road, and its inability to work otherwise than directly forward.
The waggons to be filled must be ranged alongside, as the pivot only
rotates through a semicircle, and a wide base is required to accommodate
two waggon roads in addition to the navvy road. The first cost of the
machine is about £1,200, and the working expenses, including wages,
amount to about 30 shillings per day.
The Simpson cmd Porter ExcoAyator (fig. 48), manufactured by Messrs.
J. H. Wilson <fe Co., Ltd., of Liverpool, is a lighter machine, but very
effective in suitable soil. The special point in its favour is its ability to
revolve through a complete circle, and therefore to deliver the excavated
material into waggons at its extreme rear, if necessary; and further, by
disconnecting the bucket gear, the machine is readily available for use
6
82
DOCK ENGINEERING.
r
I
t
H
H
S
I
I
S
STEAM NAVVIES.
83
84 DOCK ENGINEERING.
as an ordinary crane. The rate of work claimed for a 12-ton machine^
fitted with a IJ-yard bucket, is from 800 to 1,200 cubic yards per day
of 1 1 hours, according to the nature of the ground. It has been known
by the writer to maintain an average of 570 cubic yards of stiff clay per
day of 10 hours, under normal conditions, with the attendance of 10 men
and 2 horses. The cost is about £1,200, and the ordinary working expenses
amount to about 25 shillings per day.
The method of action is somewhat different from that of the Ruston
navvy. The bucket is operated by a direct-acting steam cylinder, the
piston of which has a stroke of 6 inches to 2 feet in any position of the
face. Being lighter in build, the machine is not so well adapted to rock-
getting as the Buston machine.
Very similar in design is the Whitaker Excavator, made by Messrs.
Whitaker, of Horsforth, near Leeds, and its capabilities are also about the
same. It requires the attendance of a dozen men, with two horses, and
its daily working expenses lie between 25 and 30 shillings. The cost of a
10-ton machine with li-yard bucket is about £1,250.
A very interesting application of hydraulic power to dock construction
is illustrated in the Hydraulic Navvy (fig. 49), designed by Sir W. G.
Armstrong k Oo., and used in the formation of the Alexandra Dock at
Hull. The jib is similar to that of the Huston navvy. The lifting ram
and multiplying sheaves are placed, in an inclined position, at the rear of
the machine, so that their weight may exercise the greatest counter-
balancing effect when the bucket is making a cut. The diameter of the
ram is 141 inches and the stroke 4 feet 5 inches. The hydraulic working
pressure at Hull was 700 lbs. per square inch, which afforded a maximum
cutting force, allowing for friction, of about 12 tons. The capacity of the
bucket was 1| cubic yards, and the machine could excavate 600 cubic
yards of suitable ground in 10^ hours. Its speed of working, compared
with a steam navvy, was as 13 to 10, and the ordinary repairs as 10 to 14.
The cost of the machine complete was about <£1,300, and its weight 30 tons.
The average daily consumption of water was 17,000 gallons. "^
Hydraulic appliances are not generally feasible for constructive work^
unless the power be pre-existent. A contractor would scarcely deem it
worth while to lay down a special installation for the purpose. But^
where available, the system offers the following advantages over steam
power. It is more rapid and more reliable in action, with less vibration
and less noise. There are fewer repairs to be made, and, in the absence
of coal and of water boilers, there is less weight to be carried over soft or
uncertain ground.
Grabs are also used as excavators, but their rate of working is much
inferior, and they are best adapted to confined situations and to the
removal of light surface soil, under which conditions an average output
of 300 cubic yards per 10-hour day has been obtained. They can excavate
* Vide, Hurtzig on "The Alexandra Dock, Hull," Min. Proc. Inst. C,E., vol. xcii.
DRILLING APPLIANCES. 85
cla;. but ftt a much slower rate — about 100 cubic yards per diem. In
accordance with their more appropriate inclusion amongst dredging
appliances, a description of them is relegated to that section.
Drilling Appliances. — For the removal of rock, old masonry, and other
hard material, in large quantities, blasting is the expedient commonly
adopted. For this purpose, and for others, such as the insertion of the
ends of jetty piles in a foundation of natural rock, dec, drilling appliances
are neoessarf .
86 DOCK ENGINEERING.
Drilling tools are divisible into two classes — hand drills and machine
drills.
Hand drills are round bars of iron or steel, with a steel catting edge,
either cruciform or chisel shaped, and are of two sizes. The short hand
drill can be manipulated by one man. He holds the drill in the left hand
and strikes it with a hammer in his right. Sometimes two men are
engaged — one as a holder and the other as a striker. The drill should
be slowly rotated.
Long hand drills, or jumpers, necessitate the attendance of several
men. If driven vertically, the drill is lifted by their combined effort
and allowed to fall, being caught at its rebound and at the same time
turned through a slight angle. If the cutting be horizontal, the drill is
projected backwards and forwards by a swaying movement of the holders.
Hand drilled holes are from | inch to 2 inches in diameter, and the
depth varies, of course, according to circumstances. For blasting purposes
from 2 to 4 feet will suffice. The rate of drilling depends upon the nature
of the material, but may be taken between the limits of 5 to 10 feet yter
10-hour day. The cutting edge will require re-sharpening, at intervals
represented by from 6 to 18 inches of excavation in depth.
Machine drills are much more rapid in action than hand drills, and they
also work more economically, but their installation is expensive and only
justiGable in the case of extensive operations.
Machine drills are of two kinds — percussive and rotary. The former
are identical in principle with hand drills, the distinction lying simply in
the nature of the motive power applied, which may be steam, compressed
air, or electricity. Instead of using a single cutting edge, however, several
chisels may be worked in combination, especially where large holes are
required. For vertical boring the drill is often surged by a wire rope leading
over sheaves to a winch. The chisels vary in width up to 24 inches, but
the vibration due to such a heavy chisel as this last is apt to cause frequent
breakages in the rods.
Rotary drills are tubular, with extremities fitted with hardened steel
teeth or diamonds, the latter being more general. The drill consists of two
parts — the boring bit and the core lifter. In the course of action the former
makes an annular cutting, leaving an internal core upstanding, which, when
the operation is finished, is gripped by a loose toothed ring contained within,
and caught in its turn by, the coned inner surface of the drill. The core,
being thus jammed in the drill, is broken away at the root by a few
additional revolutions.
In ordinary rock, machine drills can bore holes, 2 to 3 inches in
diameter, at rates varying from 1 to 10 feet per hour.
Blasting Agents. — The agents most commonly used are : —
Ounpotjoder ;
Niiro-glycerine and its compounds^ such as dynamite ; and
Gum, cotton and its compounds, such as tonite.
HAULAGE AND TRACTION. 87
Gunpowder is a mixture of snlphnr, nitre, and charcoal. It exerts an
explosive force of from 18 to 40 tons per square inch, and weighs about
62 J lbs. per cubic foot. For blasting purposes the lower power is used,
and a cubic yard of quarry rock requires a charge of from ^ lb. to 2 lbs.,
according to nature and position ; in tunnels and shafts as much as 6 lbs.
has been used.
A formula given by Haswell for computing the quantity required is —
Charge in lbs. = — ,
where I is the length of the line of least resistance in feet, and x a factor
ranging from 25 for limestone to 32 for granite. The line of least resistance
should not exceed one-half the depth of the hole.
Nitro-glycerine results from the action of nitric and sulphuric acids upon
glycerine. The addition of a granular absorbent constitutes dtftiamite.
This absorbent may be either inert or, in itself, an explosive. Dynamite,
containing 75 per cent, of nitro-glycerine, has from four to six times the
explosive force of gunpowder.
Gun cotton is cotton dipped in a mixture of nitric and sulphuric acids.
Tonite is gun cotton, in a finely divided state, mixed with nitrate of barium.
The power of tonite may be said to be equal to that of dynamite, but the
efifect is somewhat less shattering.
Haulage and Traction. — The question as to the relative merits of loco-
motives and stationary winding engines for the haulage of excavated
material from a lower to a higher level, depends entirely upon local circum-
stances. Where there is ample space for the comparatively flat incline upon
wiiich locomotive traction is practicable that method is, generally speaking,
preferable on the grounds of economy in working and of saving in time.
The waggons can be conveyed direct from the excavator to the tipping
station, whereas with the winding engine there are at least two breaks in
the journey — one at the foot of the incline, where the waggons have to be
connected with the hauling apparatus, either singly or in small detached
groups, and the other at the summit, where they have to be disconnected
and coupled up again. In the former case, under convenient circumstances,
one locomotive may serve all requirements, both taking the waggons to the
tipping station and bringing them back again. In the latter instance two
locomotives, in addition to the winding engine, are absolutely essential —
one working at the higher and the other at the lower level.
Winding engines can, however, be satisfactorily employed where space is
much restricted, since the incline may practically be made at any angle and
as steep as is considered desirable. A slope of about 1 in 20 represents the
critical pitch at which traction by locomotives begins to lose its superior
etficiency. A very steep pitch throws considerable strain upon the working
parts; and, indeed, in any case, it is advisable to arrange a triangular-
shaped siding in order that the engines may be reversed frx)m time to time.
88 DOCK ENGINEERING.
A turntable for such temporary purposes would, of course, be impracticable
on grounds of expense. The waggons also need reversing at intervals, as
there is a tendency for the flanges of the wheels to wear unequally when
the curves of the roads have one prevailing direction. This can be done by
a crane.
Waggons are of three kinds — ballast or permanent way, side-tipping, and
end-tipping. Ballast waggons have fixed bodies, and thus, being steady in
travelling, are employed for the conveyance of spoil to great distances. The
contents, about 5 cubic yards of material each, have to be discharged by
hand, unless the waggons be lifted bodily and overturned, as is some-
times done. Side-tipping waggons generally have their bodies supported on
rockers formed by curved channel bars bearing upon short cross rails.
They are temporarily secured by pins and catches, upon releasing which
tilting becomes possible and the contents are shot out. End-tipping
waggons have bodies hinged at one end to longitudinal bearers. They can
be lifted in order to discharge, but are usually driven with some impetus
against a wooden log fixed as a buffer upon the rails. The abrupt stoppage
causes the tail-end of the waggon to jump up. The method involves, as can
readily be imagined, considerable wear and tear. Tipping waggons contain
rather less than ballast waggons, say, from 3i to 4 cubic yards of material.
Dredgers and Dredging Plant — All operations involving the removal of
material under water are comprehended in tlje term dredging, whether the
mode of action be dragging, sucking, or digging.
As a primary distinction all dredgers may be included in one of two
classes : —
Compound hopper-dredgers.
Simple dredgers wUh attendant hopper barges.
The hopper-dredger is self-contained and complete in itself, being pro-
vided not only with apparatus for raising material, but also with
compartments for its reception when raised. The dredger loads itself,
conveys its load to the assigned position, discharges it there and returns,
all under its own engine power.
An obvious disadvantage is the discontinuity of its dredging operations,
with the attendant repetition of mooring manoeuvres. Where new works
are being carried out there is a corresponding loss of time, which is a matter
of serious importance from several points of view. For maintenance works
and minor undertakings the objection has possibly not so much weight; but,
in either case, the drawback is emphasised by the possibility of the dredger
being weatherbound and unable to leave a sheltered position in order to
proceed to sea and discharge.
On the other hand, the combined hopper dredger costs less in initial
expenditure and subsequent upkeep than a separate dredger and hopper
with corresponding or even greater capacity. It also monopolises less valu-
able water space in restricted areas, such as the interior of docks. Only
one crew is required to carry out all duties ; the working expenses are less.
DREDGERS AND DREDGING PLANT. 89
and the time taken up in sea trips may be usefully employed in overhauling
the buckets and pins and in effecting any necessary repairs. A possible
demur to this last contention on the ground that both machinery and crew
would be too fully occupied with purely navigatory functions to admit of
ftuch extraneous duties, may be met by the explanation that repairs would
be limited in each voyage to those buckets which were actually accessible,
and that the presence of one or two additional hands in order to attend
to them would be fully compensated for by the saving in time.
In undertakings of considerable magnitude, where time and interest on
capital are factors of the highest importance, it will, on the whole, be
found expedient to adopt the separate system with a large fleet of hopper
barges in constant attendance upon the dredgers ; for, though the outlay
may be greater, the increased rapidity of execution will fully compensate
for it.
Apart from the foregoing classification, dredgers are capable of inclusion
in a great variety of divisions, according to the very varied manner in
which they individually discharge their functions. Indeed, the subject is
one of such wide scope and importance as to claim a special treatise, if any-
thing of the nature of an adequate dissertation were to be attempted. In
the limited space at our disposal we can only afford to deal in a general way
with the relative merits of the more important types, and to give a brief
description of their salient features. For this purpose we will adopt the
following succinct classification : —
Suction dredgers.
Ladder dredgers.
Dipper dredgers.
Grab dredgers.
Suction dredgers^ hydraulic dredgers^ or sa/nd pump dredgers, as they are
Tery commonly called, consist essentially of a continuous pipe or tube
through which, by means of suitable machinery, sand or other light material
is sucked up from the bottom (see fig. 50). The sand is naturally accom-
panied by a very large volume of water which is delivered with it into the
iiopper, and this fact, combined with the disposition of the water to escape
over the sides of the hopper with the sand still in suspension, causes a great
deal of unremunerative pumping, the loss in sand amounting to as much as
20 per cent, of the quantity actually raised. Considerable diminution of
this waste has been effected by a device introduced by Mr. A. G. Lyster, the
engineer to the Mersey Docks and Harbour Board ^ (fig. 51). The hopper is
entirely covered over with the exception of a narrow central portion, 4 feet
wide, provided with adjustable coamings, raised to a height of 5 feet. The
sand is delivered near the sides of the hopper, and having a considerable
distance to travel before it can reach the top of the central opening, the
greater portion settles en route and the efiSuent is comparatively clear. It
* Lyster on "Sand Pump Dredgers," Min, Proc, Inst, C,E,, vol. cxxxviii.
DOCK BNGINBERING.
I
SUCTION DREDGERS.
91
should not be overlooked, however, that this arrangement, whilst extremely
effective for its particular purpose, somewhat reduces the useful capacity
of the hopper for solid material, by adding to the gross load carried.
The suction pump dredger would also be applicable to silt and mud, were
it not that the lower specific gravity of such material renders it practically
impossible to secure its deposition within the limits of the receiving hopper.
Silt will take nearly as many hours to settle as sand takes minutes. It is
sometimes, however, an advantage to bring a suction pump to bear on mud
in situations otherwise inaccessible, such as gate platforms and recesses.
The mud thus disturbed settles in more open positions, where it can
conveniently be removed by other appliances. The discharge of the muddy
effluent of a suction pump into a tidal or other current is a simple but
efficacious means of maintaining a waterway, provided that the deposit be
light and the current sufficiently powerful to retain it in suspension until
it reaches a place where its settlement will do no harm.
AdJustablB Coaming
Adjushabl9 Coaming
Oischorye
From Pump
Discharge
From Pump
Fig. 51. — Section of Hopper fitted with Adjustable Coamings.
Suction pumps possess very great advantages in exposed situations, where
the incessant motion of the waves materially interferes with the working
of other forms of dredging apparatus. Equipped with telescopic pipes and
flexible joints, they can adjust themselves to the rise and fall of the
vessel and be quite independent of variations of level, either momentary or
prolonged. The manifest convenience and safety attaching to dredgers of
this class has led to repeated attempts to adapt them to the removal of
material other than sand. With this object in view the lower end of the
suction pipes has been fitted with a number of cutting blades, the revolu-
tion of which, by suitable gearing, is intended to disintegrate clay, marl, and
other compact material to such a degree as will admit of their being drawn
up the suction pipe.
This is the basis of the Bates, the von Schmidt, and other systems
of dredger. The cutters, generally speaking, are cylindrical, hollow,
92 DOCK ENGINEERING.
straight, or spiral blade milling cutters, mounted around and concentrically
-with the end of the suction pipe. They consist of a number of knives
•{from 10 to 15) united by suitable discs, or rings, at one or both ends.
The whole cutter may be secured to the end of the suction pipe and
rotary motion imparted to them together, or the cutter shaft may be
journalled in a suitable bearing provided in the end of the suction pipe,
which is then made stationary.
The use of cutters is only practicable in fairly smooth water ; in
situations where there is much swell, other means must be found for
loosening and disintegrating the material to be removed. One alternative
expedient is the application of numerous water jets through a series of
orifices, specially provided for the purpose in the bars which traverse the
mouth of the drag-piece, and communicating by means of suitable ports
with a pipe running along the front of the mouthpiece. This system of
nozzles is supplied with water under pressure through a flexible pipe. The
result is much inferior to that attained by the action of cutters, and, in
order to obtain the best effect, it is necessary to concentrate the pressure of
the jets upon a small surface, and to direct the stream towards the intake
pipe.
The value of the cutter appliance in dealing with beds of hard sand has
been abundantly demonstrated on the Mississippi, the Scheldt, and the
Volga But after witnessing a number of trials of a similar type of dredger
upon stiff clay, the writer is inclined to doubt the efficacy of the system in
dealing with material of an argillaceous character, though he is prepared
to admit that much may depend upon the precise form of cutter adopted.
In this view he is confirmed by some remarks made by Mr. J. H. Apjohn
at a recent engineering conference, which, indeed, are worth quoting as
demonstrating the scope existing for experimental investigation.''^
''The author's experience of rotary cutters has been with a dredger
designed for the purpose of excavating clay for dock extension. The clay
being silty, it was thought it would be easily broken up by the cutter, but
this was not the case. The cutter had fourteen straight knives, set at an
angle of 26"* to the tangent of the circle round which they were placed and
overlapping each other to a slight extent. The dredger was first operated
at a small depth where the soil was brittle and the cutter proved efficient,
but when the clay was reached at a greater depth, the openings between
the blades of the cutter clogged with the tenacious plastic clay, with the
result that the proportion of clay found in the water discharged through
the pipe-line was extremely small. The cutter was then unshipped, and
a width of some inches was cut off the inner edge of each blade, so that the
overlap was done away with, and at the same time the circular opening at
the bottom of the cutter was reduced in area. When again tried the
cutter worked better, there being but little clogging between its blades,
* Apjohn on "Dredging with special reference to Rotary Cutters," Proc. Eng.
Conf., London, 1903.
94 I>OCK ENGINEERING.
but these did not cut the clay very well. A new cutter was then built,
with narrow spiral knives, and proved to be more efficient than the first ;
but even with this cutter the quantity turned out per hour was never more
than 60 per cent, of that contracted for. The clay, which it discharged
behind the walls was in the form of nodules, varying in size between that
of an egg and that of a Dutch cheese."
Notwithstanding some disappointing experiences, such as the foregoing,
the clay-cutting gear has very strong partisans. Mr. A. W. Robinson *
claims for a dredger, the "J. Israel Tarte," designed by himself, and working
in blue clay in the channel of the river St. Lawrence below Montreal, <'a
world's record for output, measured by the output, of any dredger under any
•conditions. "t And Mr. C. W. Darley, in his description of "Dredging in
New South Wales,"! speaks of them as valuable for cutting new channels
through ** tough or hard clay formations." Any definite pronouncement on
the value of the cutter dredger must therefore remain in abeyance, pending
the completion of more extensive trials and the determination of the best
form of cutting apparatus.
The illustration (figs. 52 and 53) is one of a dredger on the Bates system
constructed for the Russian Government. The cutters, of which there are
four, are shown at the stem. The forward end is in connection with a
discharge pipe.
Ladder Dredgers, or bucket-ladder dredgers (figs. 54 to 58), consist, in
principle, of an endless chain connecting a series of buckets which traverse
in succession an inclined orbit, approximately elliptical, about two pivots or
tumblers, excavating material at the lower tumbler and discharging it into
.a shoot while passing over the upper tumbler.
Bucket dredgers of this type have either one or two ladders — " ladder "
being the name applied to the frame, with its roller bearings, on which the
buckets travel. In single-ladder dredgers the ladder coincides with the
longitudinal axis of the vessel. The ladders of double dredgers are situated
jit each side of the vessel.
A single-ladder dredger of the same capacity as a double dredger has the
advantage of fewer moving parts and, consequently, of less working friction.
The central position of the ladder also admits of a more convenient outline
for the vessel, from the point of view of propulsion, and affords greater
steadiness in a sea way. The broad beam of double-ladder dredgers renders
it impossible for them to pass through narrow locks, though this difficulty
has been overcome, in one case at least, by constructing a dredger in
detachable halves.
On the other hand, a side-ladder dredger can work in greater proximity
*A. W. Robinson on *' Modem Machinery for Excavating and Dredging,"
Engineering Magazine^ vol. xxv., No. 1, April, 1903.
tXhis performance is stated to have consisted in the removal of 1,180,000 cubic
^ards of material daring a period of two months, comprising 52 working days.
:;: Eng. Conf., London, 1903.
LADDER DREDGERS. 97
to the face of a dock or quay wall than is feasible in the case of a central
ladder. But, under these circumstances, the discharge of dredged material
has to take place across the whole width of the vessel (unless it be a hopper
dredger, which is unlikely, from its unsuitable form for navigation), and
either the cross shoot will be too flat to be thoroughly effective, or else the
lift of the buckets is excessively high for ordinary purposes. It will
generally be found necessary to employ an auxiliary pump to flush the shoot.
A central ladder dredger can discharge indifferently to either side, but
again, if any mishap occur to a link or bucket, the whole dredger is placed
out of action, whereas in a double ladder dredger one ladder may be
quite disabled without interfering with the work of the other. In cases
where very powerful machines are required, double dredgers have the
recommendation of providing greater lifting capacity with buckets of a
less unwieldy size.
The bucket dredger is eminently suitable for steady continuous work
in hard material. It is the only form of dredger which will excavate rock,
and it has proved capable of raising boulders much larger than its own
buckets. In stiff clay it is much superior to dredgers of any other type.
Altogether, it is an excellent machine, but it cannot be worked in a swell
nor in very shallow water.
It is nut an economical machine in the matter of power. Owing to the
necessity of discharging through a shoot, in cases where an attendant
hopper is employed to receive the dredged material, lifting has to be
performed by the machinery to the extent of 25 or 30 feet (the writer
knows of a case of 35 feet) above the water line, representing a corre-
sponding waste of energy.
The difficulty of dealing with shoals and banks has been solved by a
special form of dredger, devised by Messrs. Wm. Simons <k Co., of Renfrew,
called the traversing bucket dredger. The ladder is supported upon a
horizontal longitudinal framing, by means of which it can be projected in
advance of the dredger, and thus enabled to cut the flotation of the latter
through shallow places. By the same arrangement the ladder can be
entirely removed from the water, and less obstruction is, in consequence,
offered to its passage, when acting as a carrier hopper or otherwise.
Central ladder dredgers are themselves susceptible of subdivision into
two classes, according as the well is situated at the bow or the stern of the
vessel. The former is the more general type for simple dredgers, but a
stem well hopper dredger derives the advantage of increased speed from
a normal stem, with improved manoeuvring qualities and a better shaped
hull for encountering heavy seas.
The following are points of practical importance in connection with the
utility of bucket dredgers.
Buckets, — No object is gained by bringing the lip of the bucket too far
forward. The limit of filling will generally be the horizontal line through
the inner edge when in the inclined position ; hence the bucket is equally
7
98 DOCK ENGINEERING.
effective with a short face as with a long one, and the former outline is
better adapted for discharging. The mouthpieces, or lips, should be of hard
steel ri vetted to the face of the buckets which, together with the links and
pins, are also of steel of special quality. A hole or two in the front is
useful for the escape of water. Large buckets free themselves better than
small buckets from adhesive material.
Shoots. — The least inclination for the unassisted discharge of mis-
cellaneous material is somewhere about 1 in 4 ; but this is not always
obtainable. With the assistance of continuous and ample flushing, together
with some manual appliance, such as a pricker, the limit may be raised to
1 in 10 for mud, 1 in 15 for clay, and 1 in 20 for sand.
Tumblers. — The top tumbler actuates the rotary motion of the buckets
and should be as small as possible, in order to reduce the amount of inter-
mediate gearing. The ideal form would be the circular, but with straight
links and flat backed buckets, a square or pentagonal section must be
adopted. The latter is preferable, as it brings all faces of the tumbler
equally in contact with the buckets. To achieve this condition with a
square tumbler, an additional, or " hunting," link would have to be inserted
at some point in the chain. The bottom tumbler does not transmit power
and should be made of large diameter to diminish friction, say, with six
or more sides. It is suspended from a cross beam on the dredger, and has
to be readily adjustable to the depth of water in which the dredger may
be working. For the guidance of the buckets, the lower tumbler should be
provided with large flanges.
Power, — Mr. J. J. Webster,* from observation of a large number of
indicator diagrams, submits the following empirical formulae for determining
the indicated horse-power required to dredge different qualities of material
under varying conditions of lift. If H be the height of the upper
tumbler shaft from the surface of the ground to be dredged, and W the
number of tons per hour to be dredged, then the indicated horse-power
required is approximately —
04 W ^H for very stiff" clay or mud.
•034 W ^H for hard clay and indurated mud.
•026 W ^H for soft mud and light sand.
The illustrations (figs. 54-61) are of the dredger " Cairndhu " and one of
her attendant hopper barges, belonging to the Clyde Navigation.
The Dipper Dredger, which is almost exclusively an American type,
being much used in connection with the improvement and maintenance of
river beds and channels in the United States, is so identical in principle
and mode of action with the steam navvy (p. 81 ante), or land excavator,
already described, that there is no necessity to make more than a very
brief and passing reference to it.
* Webster on *' Dredging Operations and Appliances/* Miiu Proc Inst, C.E,,
vol. Izxxiz.
HOPPER BARGE.
99
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lOO DOCK ENGINEERING.
The apparatus, consisting of a single bucket at the end of a long arm,
is mounted upon a barge in any suitable position, working, for instance,
either through a well in the centre, or from one end. After being lowered
the bucket makes a curved upward cut^ the contents being discharged into
a hopper through the bottom of the bucket, which is hinged. The machine
is capable of executing cuts at anj required level, down to a depth of about
35 feet. Like the ladder dredger, it is not suitable for use in an exposed
seaway, but it has done very elective service in sheltered positions, and
when operating under favourable conditions, its capabilities may be gauged
by the performances of its prototype, the steam navvy.
A machine employed in the construction of a canal connecting the
rivers St. Lawrence and Grasse, with a bucket capacity of 2^ cubic yards
and excavating to a depth of 20 feet below the surface of the water,
removed 138,000 cubic yards of indurated material in a period of 183
working days of 10 hours each, at an average cost of 4d. per cubic yard,
including attendance, upkeep, and renewals, both for itself and the
attendant barges and tug."^
Grab, or Grapple, Dredgers, known also as Clam-shell dredgers in the
United States (the country of their origin), are essentially segmental
scoops, generally two quadrants, which rotate about a central pivot, and
which, on meeting in the closed position, form a semi-cyliudrical receptacle
or bucket. On the same principle, grabs have been constructed with
spherical sides in two or three parts. This latter type is principally
adapted to excavation for cylinder and circular well foundations. Either
apparatus is manipulated in connection with a crane.
The grab dredger is based on two distinct systems — the single chain
and the double chain. The former system is exemplified in the patents
of Wild, Ooles, Peters, Cooper and Holds worth, and others ; the latter in
the Friestman and the Kingston dredgers.
The Wild grab has a single chain, leading from the jib-head of the
crane, fitted with a catch in the form of a half ball, or hemisphere, with
the flat surface uppermost. Such a form permits the downward passage
of the catch between two small tumblers, but prevents its rising again,
and the grab from closing, until the bottom is reached, when the chain
becomes slack and the tumblers are opened by the weight of a sliding
sleeve. The grab can then be closed and drawn up until it reaches a
point where a ring in the lifting gear engages two steel hooks, from
which the grab is suspended whilst being discharged. The hooks are
withdrawn by a simple contrivance when the grab is slightly lifted.
The action of the Peters machine (figs. 62 and 63) depends upon the
gripping of the lifting chain, prior to the opening process, by a pair of
steel arms, which are actuated and controlled by a roller, bearing against
the chain, and a governing rod, attached to the upper edge of the bucket.
*Bogart on ''Dredging Machines in Recent Excavations in Large Magnitude,"
Ninth Int. Navigation Cong. , Dusseldorf , 1902.
GRAB, OR GRAPPLE, DREDGERS. lOI
In excavftting, the bucket is closed hy the chKin, which continuee taut
during lifting. When the chain is slackened the roller falls and allows the
grippers to engage. Then, on hoisting, tlie grab is pulled open.
In the double chain system of the Priettman type (figs. 64 and 65) the
outer corners of the bucket are connected, by hinged arms, to a horizontal
bar, or crosa piece, which is capable of vertical movement in the central
groove of the frame. One chain from the jib-head ia attached to this bar,
and any tension in it causes the bucket to open ; the other chain, from the
jib-head, is wound round a drum on the pivot, the unwinding of which,
with the assistance of two subsidiary chains connected to the horizontal
bar previously mentioned, palls the latter down and causes the bucket to
Figa. 62 and 63.— Section and Elevation of Peters' Grab.
The single chain system has the advantage of being alhxable to an
ordinary crane, while the double chain syatem involves the provision of a
special crane, but it has the following important points in ita favour : —
1. It has fewer working parts, and those of less delicate adjustment,
2. The opening and closing of the bucket can be effected at any point
in the lift, whereas, with the one exception of the Feters machine, a single
chain grab haa always to he lifted to the height of the suspending piece
before discharge can be made. If the latter should close upon some
immovable object below water, it could not be opened again without
lowering the suspending piece, or without the aid of a diver. A falae
or empty lift bos to be completed as well as a full one.
DOCK ENGINEERING.
3, The strain upon a single chain from some unseen obstacle might cause
a fracture, with the coneequeiit loss of the bucket. With a double chain
the risk of fracture is diminislied, and loss of the bucket could only occur
in the event of both chains giving way,
i. A double chain grab can discharge its load as gradually ss may be
DAMS. 103
considered desirable, whereas the action of a single chain grab is instan-
taneous.
A. grab dredger with a bucket capacity of 1 ton may be assumed capable,
froui actual trial, of raising from 50 to GO tons of mud per hour, when working
in from 15 to 20 feet of water. Of clay, very little more than one-half this
amount can be reckoned upon.
The grab is an excellent tool and invaluable in con6ned situations, but it
is scarcely suitable for general adoption in works on a large scale. It is not
an economical instrument for the removal of stiff clay; its best performances
are in regard to mud and soft earth. It cannot be counted upon to work
with the same regularity and evenness as the ladder dredger ; in fact, its
tendency is to pit the surface of the ground with a series of hollows and
depressions. But, in spite of these drawbacks, it has demonstrated its
utility to such an extent that it is looked upon as an essential accompani-
ment of most dock and harbour undertakings.
Cost of Dredging. — The conditions prevailing in regard to dredging are
of so variable a nature that no information respecting the cost, at any
locality, is of much use elsewhere. Further than this, the available
statistics are far from uniform, and there is considerable diversity of
extent in the operations included. It can only be said broadly that,
within ordinary limits, dredging is effected at some price between a
penny and half a crown a cubic yard, dLstributed, roughly, somewhat as
follows : —
Suction dredging, Id. to 6d.
Grab dredging, 3d. to 8d.
Bucket dredging, 6d. to 2s. 6d.
These figures do not apply to rock-dredging, the cost of which exceeds the
higher limit, often very considerably.
AUXILIARY APPLIANCES.
Dams. — In dock construction, a dam is a temporary contrivance for the
exclusion of water from a site during the progress of the undertaking. It
is accordingly composed of material susceptible of easy removal, either in
bulk or in parts. Timber aud clay form two of the most prominent sub-
stances for the purpose. Stone and concrete are occasionally used, under
restrictions to be noted later. Iron is rarely employed, and then only
with a view to its ultimate incorporation in the permanent work.
In spite of its temporary character, a dam should be substantially made.
The damage and delay, to say nothing of possible loss of life, resulting from
the failure of any part of it, during a critical period, would far more than
counterbalance any economy in construction. Too much stress cannot be
laid upon this point. It is infinitely better to err on the side of excessive
strength than to run the risk of disaster through an insufficient margin of
stability.
104 DOCK ENGINEERING.
In nearly every case, clay is the material mainly relied upon for the
staunchness of a dam. It must be judiciously selected : free from stones,
roots, and soil; not of a marly or brittle nature, but tenacious and adhesive;
well tempered, watered, and worked to a proper consistency. When these
points are carefully attended to, the resultant clay pitddUf as it is termed,
is capable of forming a thoroughly impervious barrier. If clay of an
inferior quality be used, there is sure to be trouble with leaks and
in bursts.
Temporary dams may be classified according to their composition, as
follows : —
Earth danis,
Timhivr dams.
Stone dams.
Concrete dams.
Iron dams.
Earth Dams are peculiarly appropriate to situations where there is ample
space and where a very slight elevation is required, as in shallow water.
They simply consist of a mound of clay, or of a hearting of earth, covered
with an outer layer of clay, deposited by tipping from waggons, skips, or
hopper barges. Under the action of tipping, the mound has a decided
tendency to subside, and this is still further accentuated by the softening
effect of water upon the material, so that, in any case, long flat slopes are
inevitable, and hence plenty of room is an absolute necessity for this class
of dam. It is advisable where the natural surface of the ground is mud or
silt, to excavate the site of the dam down to a solid stratum, better able
to support an imposed load and to make a watertight joint with it. This
last is an important point, as, if the stratum below a dam be pervious, water
may be forced through it under external hydrostatic pressure. An example
of an earth dam is given in ^g, 186.
Tiinher Dams are frames of woodwork with or without an enclosure of
clay puddle. They are subdivisible into
(a) Skin dams or sheeting dams.
(6) Cofferdams.
Skin Dams consist of a single row of sheeting piles, of whole or half
timber, retained by tiers of horizontal walings. Lacking sufficient stiffness
in themselves, they have to be supported by perpendicular or raking shores
abutting upon a firm surface. Skin dams are very suitable for adoption in
front of quay walls which it is desired to underpin, reface, or repair. In
such cases the wall forms a convenient surface for the shore abutments, and
the outer hydrostatic pressure is transmitted to the wall through the
medium of the shores. The walings should be spaced at intervals corre-
sponding as nearly as possible with the extent of zones of equal hydrostatic
pressure. The amount and distribution of this pressure is calculable upon
the same principles as those formulated in Chapter viii., for dock gates.
COFFERDAMS. IO5
On grounds of stiffness and strength, whole timber piling is preferable
to half timber piling, though a method very commonly adopted is that of
-driving whole timber guide piles, with intervening bays, or panels, of half
timber piles. The guide, or king piles are provided with pointed shoes, but
the intermediate piles are shod with wedge-shaped shoes. If an edge or side
of each pile foot be splayed, the process of driving will cause it to draw
more closely to the adjoining one, and so produce continuous contact. For
the same reason it is a good plan to pitch or set a whole bay of piles and
filightly drive them all, before proceeding to a conclusion of the process with
any one of them. Furthermore, the sides of adjoining piles may be alter-
nately tongued and grooved or, alternatively, both grooved, for the reception
of a vertical strip of flat iron, say, from 2 to 3 inches wide by ^ inch in
thickness. The former method is of greater service for maintaining the
regularity of the piles in driving.
Skin dams need not necessarily be piled. A method very successfully
practised at Liverpool (fig. 160) is that of constructing skin dams ashore, in
flitches of 100 lineal feet or more. They are then launched from the quay,
xip-ended with the aid of a floating crane and some iron rail ballast, and
inserted in a trench previously dredged to receive them. The dam is finally
-shored to the wall at uniform intervals, forming bays of from 10 to 12 feet
in length. The edges of adjoining piles are rendered a watertight joint by
means of 1-inch triangular wooden fillets nailed to the piles and closely
•cramped together. Torch-wick has also been used as a watertight packing.
These flitches proved very successful and were used repeatedly, being trans-
ferred from one site to another as occasion required. A length of over 4,500
feet of dock walls was underpinned in this manner. The cost of the flitches,
including maintenance and removal, varied between £13 and £18 per lineal
foot.
A skin dam has been made self-supporting by constructing it in the
form of a bottomless box for work which could be carried on in the interior.
The outer faces then afford one another mutual support through the medium
of cross shores and struts. The method as applied to the construction of a
dock wall at Liverpool is shown in fig. 133. It will be noticed that the
outer sheeting consists of a series of horizontal timbers, ranging in thickness
from 12 inches at the bottom to 3 inches at the top. Water- tightness is
effected by means of torch-wick joints. Inside the sheeting there is a
continuous row of piles driven down to a rock substratum, and acting as a
support for an overhead crane road. The dam in question was 246 feet long,
in 15-foot bays. The cost was rather less than £35 per foot run.
In all cases the foot of a skin dam has to be amply protected and covered
by a thick layer of clay puddle, which will need replenishing from time to
time as the clay subsides.
Cofferdams consist essentially of two timber faces enclosing a hearting,
generally of clay (fig. 66), but occasionally of stone. They are of more solid
^construction than skin dams, but, at the same time, they offer some risks of
Io6 DOCK ENGINEERING.
failure from which the former are exempt. The continual subsidence of the
clay hearting involves more than the mere replacement of the disappearing
material, since the latter in sinking exerts powerful pressure of a hydro-
static character against the sides of the dam, producing a strong tendency to
rupture, which has indeed taken place in at least one instance to the
author's knowledge. Again, the presence of horizontal walings in the
interior of the dam for the guidance of the piles in their descent, and of
transverse ties, is a source of much troublesome attention, because the
clay, in settling, leaves cavities and interstices immediately underneath
these parts, which serve as channels and ducts for leakages. The evil may
be minimised by the withdrawal of the inner waling, after the driving of the
piles and before the insertion of the clay, also by the substitution of timber
diaphragms, extending from top to bottom, for transverse tie-rods. Where
rods or bars are used, several flat washers or plates of large area with per-
forations near the upper edge, for the insertion of the through bolts, will
sometimes serve to check the passage of water in case of a slight sinkage
of the clay.
From these considerations it is clear that no useful object per se is
served by any great thickness of clay puddle ; the disruptive force is only
increased thereby, and sources of leakage are more difficult to locate. A
minimum width of 5 feet in the interior of a cofferdam will generally
prove an adequate allowance for impermeability, but, on the other hand, as
regards the stability under external pressure, the height of the dam will
exercise most influence in determining its width, though this factor can be
discounted to some extent by the use of auxiliary shoring.
The only external force at work upon a cofferdam is the hydrostatic
pressure against its outer face. If we call this P, the height of the water A,
and the weight of a cubic foot w^ then the pressure per foot run (as explained
in detail in Chapter viiL), is
2 '
and the overturning moment about the base, the centre of pressure being at
one-third of the height from the ground,
Now, the dam derives its stability in varying proportions from three
sources. These are — (1) its dead weight or inertia, treated as a heavy,
detached mass ; (2) its resistance to transverse stress, treated as a cantilever
firmly fixed in the ground ; and (3) the support afforded by the external
strutting, if any.
(I) The moment of resistance due to the intrinsic weight of the struc-
ture is
Mi = wx ^, . . . • (6)
COFFERDAMS. 107
where w is the weight of the whole dam per lineftl foot and b the breadth of
the base.
(2) Conaidered as a loaded caatilever, the outer row of pilea will be
subjected to tension and the inner row to compression, or both rows will be
subjected to tension and compression alike, according to whether we treat
the atructure as rigid or deformable. Assuming the former condition, if o
be the sectional area of single piling per foot ran andy, and/, the resistance
of the material per unit area to tension and compreaaion. respectively, then
the linear moment of resistance is
Mj = a/.6 or o/.* (7)
ABsamiDg the latter condition, the resistance of each row of piles must be
cocsi'lered disconnectedly, and
M,-i«/.rfand Ja/,rf. ... (8)
where d stands for the depth, or thickness, of the piles.
Fig. 66.~Coff^rdaiD at Liverpool.
(3) If a be the sectional area of one of the external struts at a distance, S,
from the base, and s the horizontal distance apart of the struts, then the
linear moment of resistance due to any number of such struts is
M,.j!4-' (9)
This is on the assumption that the struts lie directly in the axis of stress.
Should this not be the case, and the angle of inclination to the horizontal be
#, we must write
M,.2"--^^~"-' .... (10)
A similar and additional modification would have to be made it the struts
were also raking on plan.
I08 DOCK ENGINEERING.
' Combining all these elements, we have for equilibrium
The exact distribution of stress being inde term i Date, a very large factor of
safety is essential.
The stress in the internal tie-rods can only be adequately covered by
asauming the clay to be in a fluid condition and exerting a pressure propor-
tionate to its specific gravity.
Fig. 66 shows a cofferdam as employed in doolc constrnction at Liver-
pool. It was straight in plan between its extreme abutments for a total
length of 260 feet, divided into 15-feet bays by cross diaphragms of 3-inch
planking, thus obviating tlie use of internal tie-roda. The height was
38 feet and the bottom and top internal widths 2u feet and 1 2 feet respec-
tively. It derived some additional support from raking shores not shown
in the figure. A dam of this type can be constructed, maintained, and
removed at a cost ranging from £35 to £50 per foot run, much depending
upon the nature of the site and the duration of the work.
Fig. 67.— Coflenlam at Hull.
Fig. 67 shows a cofferdam used at the Alexandra Dock, Hull. It was
segmental in form, with a radius of 2561 feet and a length of 461 feet. The
piles were driven vertically, enclosing a space 5 feet wide. Five sluice
openings were formed to allow the tide to flow in and out until the
completion of the dam.*
■ Hurtzig on " The Alexandra Dock. Hull," Jfiw. Proc. Jnsl. C.E., vol xcii.
CONCRETE DAMS. IO9
Fig. 68 is the section of a cofferdam adopted »t Limerick in coimectioQ
with the rebuilding of a dock wall whicb had failed, the length being
430 feet.*
Stone Dame are similar in construction to earthwork dams, consisting of
a mound of light stone rubble (such as chalk) deposited and overlaid with
claj to form a watertight skin. Tliis material is also used as filling for the
interior of a cofferdam, as exemplified at Ardrossan harbour t (figs. €9 iiud
70).
Concrete Dams. — A somewhat novel and ingenious experiment in dam
construotioa has been successfully tried at Liverpool. A wall was built of
large concrete blocks (each containing 100 cubic feet) bedded in hydraulic
mortar, with a sheet of ordinary brown paper laid between the blocks in
each joint. The paper adapted itself to the surface of the bed and allowed
the blocks to obtain a uniform bearing upon one another, while at the same
Fig. 68.— CofferdacD at Limerick.
time it prevented any actual adhesion. The stability of the structure
depended, therefore, entirely upon the resistance of the blocks to sliding
friction, which proved to be ample for the purpose. The dam in question
was built upon the outer sill of a lock, 100 feet wide between side walls.
The sill had a straight outer face and a curved inner one for the ultimate
reception of gates. The area of the sill was nearly 400 square yards, with a
minimum width of 25 feet. The front of the dam was a vertical plane, the
back being stepped. The total height above the sill was 42 feet, at which
level a roadway was formed for traffic. High water of ordinary spring tides
no DOCK BNGINEEBING.
«ame up to 33 feet above the aill, but during equinoctial galea the waves
frequently surged to the top of the dam and broke over tlie roadwaj.
Iron Dams usually take the form of caiasonB, but they are bj no means
common. The most striking iastaace of their adoption is perhaps in con-
nection with the construction of the Thames Embankment. The caiesons
were of wrought-iron in half oval segments, with upright Sanges at each
end, so that when the halves were bolted together they formed a complete
oval, 12 feet 6 inches long by 7 feet wide in the centre and 4 feet 6 inches
deep. The plates were J and | inch thick. Angle irons were bolted round
—Dam Bt Ardrossan,
Fig. 70. — Dam at Ardrossan.
the top of the rings, enabling them to be firmly secured to each other in the
vertical position. A watertight joint was formed by a guide pile, lOJ by
6^ inches section, fitting into a groove between adjoining caissons. The
dam was further stayed by a few surrounding piles which maintained the
caissons rigid and vertical in their descent. The gross cost of this dam was
£30 per lineal foot as compared with £20, the gross cost of a timber cofferdam
in a similar position. Some of the iron caissons were incorporated in Che
permanent work at an allowance of £% per lineal foot. With this qualili-
PUMPS. 1 1 1
•cation it may be added that the nett costs of the two dams were about £15
and £17 respectively.
For tidal work a dam may be conveniently contrived by sinking iron
pontoons and banking them up and between with clay. The height of such
a dam is necessarily small, but it materially increases the period of working
within the enclosed area.
Pomps. — The subject of pumping demands the most careful and earnest
attention of the dock engineer, seeing that the practicability and success of
his undertakings depend largely upon the efficiency of his pumping arrange-
ments. Some evidence of this will be afforded in subsequent chapters, but
the fact is almost sufficiently obvious in itself.
There are many varieties of pumps on the market, each with its own
special features and capabilities. A study of the catalogues of well-known
manufacturers will generally enable a satisfactory selection to be made for
the particular purpose required, and the following remarks are simply
appended by way of indicating such practical points as seem worthy of
consideration in exercising a choice.
Valve Pumps — that is to say, lift pumps and force pumps, or any com-
bination of these in which the action depends upon the alternate opening
and closing of small valves — are only suitable for comparatively clear water.
Water which is highly charged with solid matter in suspension and with
floating objects is very likely to derange these delicately adjusted parts and
to put the pump out of action. The gritty nature of sand causes excessive
wear of the leather washers and packings, necessitating frequent renewals.
Ohips and gravel lodge in the valves and prevent them from closing. The
jambing of the bucket packings may cause serious trouble owing to the
great force frequently required to release the bucket. For drainage
purposes in trench excavations, a lift pump has this advantage over a force
pump, in that, if the working should by any accident become suddenly
flooded, the lift pump can still discharge its function, being actuated from
the summit level, whereas the machinery of a force pump is in the bottom
and, consequently, would be submerged.
A very handy drainage pump for use in confined situations is the
PuUometer. It represents a rather unusual principle in pumping. The
action consists in the alternate admission and exclusion of steam to and
from adjoining chambers. The water is forced out of one of tlie two
chambers by steady pressure until it sinks to the level of the discharge
orifice, at which point the steam obtains a free vent, and being in contact
with a large surface is so rapidly condensed as to cause a vacuum in the
chamber and draw over the steam ball at the top which closes the aperture
and transfers the supply to the next compartment. Meanwhile, continued
condensation in the empty chamber increases the vacuum, which is filled by
a fresh supply of drainage water through the lower valve leading from the
suction pipe. The apparatus is compact and easily suspended by a rope or
chain in any desired position.
1 1 2 DOCK ENGINEERING.
Other appliances for dealing with small quantities of water are the
simple haml-piimp and the ejector. The former is of the ordinary bucket
type of pump, worked by iiand. The ejector is actuated by hydraulic or
by steam pressure. The principle is that of forcing a small jet or current
Fig. TOn. — Pulsomete
A, Pump chamber.
B, Air cbaniber.
C, Suction pipe.
D, Diachsrgi! orifice.
E, Inlet valve.
F, Outlet valve.
I, Steam inlet valve
J, Neck.
K, Steampipe.
through a nozzle in the interior of a discharge pipe of slightly greater
diameter. Drainage water is drawn up from the sump, by suction, to fill
s created.
g "slurry" or liquid mud, water charged with sand, gravel,
cement scum, floating material, and, in fact, the general drift and debris
PUMPS. 113
which find their way into a pumping well in excavations carried on under
circumstances, perhaps more peculiarly characteristic of dock work than
of any other branch of engineering, pumps of the strongest and simplest
construction are advisable. Such, for instance, are the chain pump and
the centrifugal pump.
The first of these which has demonstrated its utility from remote ages,
being originally an invention of the Chinese, consists of a series of flat
blades, strung at regular intervals upon two parallel endless chains. These
chains liang vertically, being suspended from a revolving reel or barrel at
the summit, over which they travel continuously. The descent is in the
open, but on reaching the bottom the blades enter the splayed orifice of
a rectangular funnel extending upwards to the point of discharge. The
blades tit the interior of the funnel sufficiently closely to take the bulk of
the enclosed water with them without incurring excessive friction against
the sides. The pump acts admirably in lifting with absolute impartiality
water, mud, pieces of brick, wood, stone, and concrete ; any substance, in
short, which can enter the funnel. The only thing to check its action is
the intrusion of a chance wedge or plank end, transversely, between the
buckets and the orifice The blades, which are of wood, are, of course,
subject to a considerable amount of abrasion and have to be replaced from
time to tiuie, but repairs of this kind are easily effected. A stock of fresh
blades is kept at hand, and the operation of removing a damaged blade
is simply that of taking out the split keys which hold it in position on
the chain.
Cliain pumps with rectangular blades, 2 feet long and 6 inches wide,
14^inch centres, running at a speed of 500 feet per minute have proved
capable of discharging regularly 600 tons of water per hour, which
represents an efficiency of slightly less than 70 per cent. The speed may
be increased to 600 or 700 feet per minute, with a corresponding greater
discharge, but such speeds throw an undue strain upon the apparatus.
The action of a centriftugal pump is the revolution of a series of blades
radiating from a common axis, by means of which the water is whirled
round in a confined space until it acquires sufficient velocity to be projected
up the discharge pipe. The blades are short, tliick, and curved in form.
This class of pump will '* throw " a good deal of extraneous material, but
there is always the possibility of a fairly large object being drawn through
the suction pipe and getting jambed in the blades, which are less accessible
for repairs than those in a chain pump. The usual sizes of such pumps for
temporary duties varies between 6 and 18 inches diameter.
Before leaving the subject, it will be well to observe that the provision
of a duplicate pumping system is a commendable arrangement. One set of
pumps might easily break down at a critical moment, and even if the
amount of pumping is sufficiently small to allow a'dequate intervals for
cleaning and repairs, yet an auxiliary pump is an advisable precaution
for unforeseen contingencies.
8
114
DOCK ENGINEERING.
The placing of pumps upon the framework of dams, though sometimes
unavoidable, is always to be deprecated. The vibration set up by the
machinery inevitably causes settlement and induces leakage.
Cranes for constructive work are mostly of the locomotive type, and
the power usually ranges from 3 to 10 tons lifting weight. The heavier
machines are fitted with two gearings, by which a light load can be lifted
speedily, or the full working load at a more moderate rate. There are
four motions — travelling, jibbing, lifting, and slewing. For raising and
depositing heavy loads within a short distance, derrick cranes may be
employed. Owing to the broader base afforded by their outlying arras,
these cranes have greater stability than the locomotive cranes, but they
lack the rapid travelling movement of the latter.
■It
Figs. 71, 72, 73, 74, 76, and 76.— Lewis Bars and Clips.
Overhead travellerSy or ga/ntries^ are useful appliances for dealing with
excavation in trenches. They are built on the same principle as the
Goliath, illustrated in fig. 40, but are generally much lighter, and the
lifting power, in the generality of cases, does not exceed about 1 5 tons.
Ships are buckets of various forms, used for the transfer of material by
means of cranes or travellers. They hold from ^ to 1^ cubic yards, and
CONSTRUCTIVE PLANT.
115
are genei*ally either round with a pivoted handle, or square with a hinged
bottom.
Lewis bars and clips^ for the lifting of masonry and concrete blocks,
are of various designs. In the former case, the hold is obtained either
by turning the bar through an angle or by wedging it. In the latter
case, the tension in the chain causes a closing of the jaws, and the block
cannot be released until the chain is slackened. A number of them are
illustrated in figs. 71-76.
Coiutructive Plant at Keyham Dock Works,
As an example of the variety and amount of plant required for dealing
with dock work on a large scale, a statement of the plant used at Keyham
Dockyard Extension Works is quoted from Mr. Whately Eliot's paper on
the subject : — *
** The works occupy ground to the extent of 113 acres, of which
35 acres are situated above high water mark, being chiefly land which
has been reclaimed, in former years, from that part of the Tamar called
the Hamoaze. The remainder of the area, 78 acres in extent, is the
foreshore of mud from high water line to about low water of spring
tides, the range of tide being 15^ feet. The works compose a tidal basin
of 10 acres and a closed basin of 35^ acres, divided by a space about
900 feet iti width, in which there will be three large graving docks and
an entrance lock. The whole of the river front of the site is enclosed,
during construction, by a cofferdam, to exclude the tidal and river water.
This cofferdam is more than a mile in length."
List of Plant.
Ten vertical boilers,
Six 40-H.P. winding engines,
Six 20-H.P.
f »
»f
>i
>>
f »
11
>f
f»
Two 40-H.P. fixed
Three 25-H.P. portable
Seven 20-H.P.
Four 1.S-H.P.
Four 15-inch cylinder locomotives,
Four 12-inch
Four 10-inch
Two 9-inch
i>
»}
»i
)»
f »
>f
6-wheeled,
4
4
4
If
t)
Eight 10-ton steam cranes.
Two 7-ton ,, ,,
Thirty-seven 5-ton steam cranes.
Used for hauling waggons and mud
scoops.
Used for dynamos, pumps, sawmills,
and other purposes, in the yard.
Used in conveying materials from
landing jetties and to various parts
of works.
Used in landing goods at jetties, lift-
ing materials from the trenches,
lowering concrete and masonry into
the trenches and setting masonry,
and various other purposes. Four
of the 10- ton cranes are fitted to be
worked as steam navvies.
Min, Proc I. Mech, E., and Engineering, 28th July, 1899.
ii6
DOCK ENGINEERIJNG.
Sixteen lO-ton derrick cranes, .
Two 10-ton Goliaihs, 60-feet span, .
Ten steam winches, 8-inch cylinders,
Four gas engines, ....
One oil
Four gas
»»
>f
a
Six dynamos.
Forty Wells' lamps.
Five rock drills, *'LarmuthJ
Four „ "Little Hercules."
Two air compressors.
Six Taylor concrete mixers.
Two Sissons and White pile drivers.
Four Ruston and Procter steam navvies.
Two Baxter stone breakers.
Eight Hone grabs ; four other grabs.
Seven patent mud scoops.
One 18-inch duplex pump.
Used for setting masonry.
Used for stacking granite in yard.
For pile engines, kc.
I For concrete mixers.
For workshops and yard.
One 18-inch large rocker pump.
Three 12-inch centrifugal pumps.
Two 10-inch „ „
Sixteen 6-inch to 8-inch direct-acting^
pumps.
Two tugs, 500 I. H. P.
300 „
Two suction dredgers; suction pipe 22
inches in diameter.
Two 800-ton steam hopper barges.
Six 1,250- ton ordinary ,, „
Twelve f^mall barges of various sizes.
117
CHAPTER IV.
MATERIALS.
Concrete — The Aggregate — The Matrix — Portland Cement — Its Fineness,
Strength, Rate of Setting, and Soundness— Adulterants of Cement— Propor-
tion OF Water— Action of Sea Water upon Concrete— Case of Disintegration
AT Aberdeen— Official Explanation and Possible Causes— Dr. Micha£lis on
Cement in Sea Water— Suggested Protective Measures — Practical Notes on
Mixing Concrete- Strength of Concrete— Sample Compositions — Iron and
Steel— Alloys with Manganese and Nickel — Impurities— Varieties of Cast
Iron, Wrought Iron, and Steel — Defects in Manufactured Iron— Specifica-
tions FOR Castings, Plates, and Bars — Working Strength — Tests— Weights —
CoRKOSioN of Iron and Steel — Effect of Sea Water on Dock Gates— Pre-
servative Agents — Timber— Varieties used for Dock Work — Selection of
Timber — Destruction and Decay — Means of Preservation— Stone— Kinds
Employed — Destructive Agencies.
The dock engineer has to deal with a great variety of materials common
to many other branches of constructive work, and the bulk of the informa-
tion requisite for a tliorough appreciation of their respective qualities and
uses must naturally be sought in treatises dealing exclusively with such
matters. At the same time, there are other materials not so commonly
employed, and there are applications, adaptations, and standards peculiarly
characteristic of dock work, and it is mainly with a view of treating these
special features that the following notes have been compiled. In order to
maintain some continuity of form, however, it will be necessary to touch
upon each subject in its general aspect, but this will be done in the lightest
possible manner, and details will be reserved for those questions more
particularly germane to the province of maritime engineering.
The materials selected will be dealt with in the following order : —
Concrete. Timber,
Iron and Steel, Stone,
CONCRETE.
Concrete is the term applied to an admixture of various mineral sub-
stances which become incorporated into a solid body under chemical action.
It consists essentially of two parts — the aggregate and the matrix.
The aggregate is a heterogeneous mass of one or any number of the
following materials : — Slag, shingle, burnt clay or earthenware, broken
stone, broken brick, gravel and sand, mixed in varying proportions.
The mairix consists of hydraulic lime or cement, combined with water.
ii8
DOCK ENGINEERING.
The above definition and classification do not include three compositions,
commonly called concrete, but which differ fundamentally therefrom in that
no chemical action is required to solidify them. Apart from this, their use
in constructive work is very limited, and they are quite unimportant. The
compositions are as follows : —
Tar concrete^ made of broken stones and tar.
Iron concretCj composed of iron turnings, asphalte, bitumen, and
pitch ; and -
Lead coTicrete^ which consists of broken bricks immersed in lead.
Reverting to the first and most prevalent conception of concrete, we will
discuss its composition a little more in detail.
The aggregate should be clean and perfectly free from impurities, such
as dust, dirt, and greasy matter. Ballast, therefore, which has been
carried as such by a ship should not be used. The material should
also be sharp and contain as many angular fragments as possible. Bough,
porous surfaces are better adapted for the adherence of the matrix than
those which are smooth and vitreous. Hence brick and gravel offer
certain advantages over shingle and flints, though these latter are often
preferred for a reason given below. Fragments of different size should
be employed, so that the smaller material may fill up the interstices in
the larger, and it is to be noted in this connection that equal measures
of large and small stone, when combined, make less than double the volume
of either. No individual fragment should have a dimension exceeding
4 inches, and the material is often specified to pass through a ring
of 1^ inches diameter. Weight is a desirable feature in dock walls, and
accordingly for this class of work preference should be given to aggregates
of high specific gravity. The amount of sand and cement will evidently be
governed by the volume of the remaining cavities to be filled. Tiiese may
be estimated from the following table, quoted from Mr. Sandeman's paper
on "Portland Cement and Concrete" : — *
TABLE VI.
1. Broken limestone, the greater part of which would be
gauged by a 8-inch ring,
2. GraveX screened free from sand, varying in size between
small pebbles and pieces gauged by a 2^ -inch ring,
3. The above limestone and gravel, well mixed in equal
proportions,
4. Sandstone varying in size between pieces gauged by a
4-inch ring and pieces gauged by an 8-inch ring, .
6. Sandstone varying in size between sand and pieces
gauged by a 4-inch ring,
6. The above sandstones mixed in equal proportions, .
Weight of
Material.
Lbs. per
cubic foot.
95
llli
113i
74
92
91i
Ratio of
Interstices.
Per cent.
60-9
33-6
33-6
60 0
34-0
36 0
* Min, Proc, Inst. CE,, vol. cxxi.
PORTLAND CEMENT. I 1 9
Mr. Morrison*^ recommends the following procedure, which, he states,
he has always found a safe rule : —
** Decide tentatively on quantity of large and small stones, if necessary
trying two or three proportions. Add sand by degrees, till the mixture,
after being well turned over and shaken down, shows a decided increase in
bulk, at least 5 per cent; then add cement to an amount equal to between
one-third and one-half of the sand, and draw up a specification taking the
amount of sand as unity."
A proportion of 2 parts of sand to 1 of cement will be found most
effective for marine work, and it should be noted that the mortar made from
sand and cement diminishes by one-fourth of the volume of the same
materials mixed dry. The quantity of mortar should be from 10 to 15 per
cent, in excess of that required to just fill the interstices.
The sand should not be too fine or dust-like, and the particles should
not be rendered too spherical by attrition. Hence pit sand is better than
river or shore sand.
The matrix is almost universally Portland cement. Hydraulic lime
and Roman cement are also employed, but the range of their application is
restricted. The former is useful for the foundations of buildings and the
latter in cases of urgency, such as sometimes occur in tide work. Both are
much inferior to Portland cement in strength and durability.
Portland cement is an artificial product obtained by calcining clay, or
shale, with chalk, or other limestone, at a high temperature. It is outside
the province of the dock engineer to inquire into systems of manufacture,
of which there are several, or to investigate too closely the chemical com-
position of the cement he uses. Ohemical analysis takes no account of the
degree of calcination and fails to distinguish between free and combined
lime.
It certainly does become necessary to acquire some knowledge of the
constituents of cement in their relation to sea-water, but this question
will be considered later, and, for the present, the following may be stated as
the approximate composition of an average sample of sound cement : —
Lime, * 60 per cent.
Silica, 23 „
Alumina, 7 „
Oxide of iron 4 j>
Sulphuric acid, *^ if
Alkalies, '5 u
Magnesia, 1*5
Moisture, 3*5
f I
9»
100
Of the above ingredients, sulphur and magnesia are objectionable in
excess of limits which, in the former case, are about 1, and in the latter,
about 5 per cent.
* Morrison on "Cement Concrete," Min. Proc, Inst. C,E., vol. cxxxix*
I20 DOCK ENGINEERING.
From the point of view of the user, the matter of greatest moment is
the actual behaviour of the cement under the projected conditions. Hence
the attention of engineers has been largely directed to a determination of
those features which are of vital importance. The experience gained by
means of numerous experiments has resulted in the selection of four charac-
teristics for purposes of comparison, viz. : —
1. Fineness of grinding.
'2. Resistance to stress.
3. Rate of setting.
4. Integrity or soundness.
Fineness, — The importance of fineness is due to the fact that the coarse
particles of a badly-ground cement hydrate more gradually than the finer
particles, and, consequently, expand at a later stage to the detriment of the
work. Fine cement, again, will take more sand than coarse cement and
makes a proportionately stronger concrete. It also possesses greater capa-
bility of rendering the concrete w;itertight, which under certain conditions
is imperative. Finally, the coarse particles are denser and add considerably
and needlessly to the cost of carriage. Fineness is tested by sieves with
meshes ranging from 1,600 to 32,000 holes to the square inch, of which
standards the former is as extremely low as the ktter is inordinately high.
General practice at present seems to favour either a residue not exceeding
5 per cent, on a 2,500 mesh sieve, or a residue not exceeding 10 per cent, on
a 5,800 mesh sieve.
One caution is needful : a finely-ground cement may be obtained by
supplying the mills with comparatively soft '* clinker," which is inferior to
that which is heavily burnt. Also, there is a point at which any increase
in the fineness of the cement causes additional expense without compensat-
ing advantages. To prevent the use of light, underburnt clinker, the weight
or the specific gravity of the cement is often specified. The former lies
between 100 and 120 lbs. per bushel and the latter between 3 and 3*15, the
higher values corresponding to the better samples, provided that the coarse
particles (which have a high density) be sifted before weighing. A very
heavy cement, however, is likely to contain an excess of lime, which, in the
free state, is eminently deleterious. The weight, moreover, is not a very
satisfactory criterion; cements decrease in weight as they grow old — as
much as 4 per cent, in the first month, with a total of 15 per cent, for the
year.
Strength. — With good Portland cement, mixed neat, a tensile strength
of 500 lbs. per square inch should be obtained at the end of 28 days after
mixing — 1 day in air and 27 immersed in water. Very frequently a
strength of 450 lbs. is required at the end of 7 days, but a 7 days' test is a
somewhat unreliable guide to the strength ultimately attained, as cements
showing but moderate results (say, 350 to 400 lbs.) at the end of a week
PORTLAND CEMENT. 121
offcen develop the highest ultimate values. Uniformity of results is a great
desideratum. Considerable divergency in the results is a most unsatisfactory
feature, no matter how high the average may stand. It should not fail to
be noted that the care taken in the preparation of the specimen briquette,
and the method of applying the testing weight, exercise a very considerable
influence on the results obtained.
In Germany, much importance is attached to a test in which the cement
is mixed with standard sand, on the ground that the cementitious power of
the cement can only be estimated properly on this basis. Indeed, it has
been found that of two samples of cement, one finely and the other coarsely
ground, the finer cement was the weaker of the two in the neat condition,
but much the stronger in combination with sand. The test has also been
intr«)duced into this country, not with any unanimity of approval. It is
•difficult to procure a standard sand of rigid uniformity, and the efficiency of
the lest suffers in consequence. The criterion usually adopted is passage
through a 400-raesh sieve and retention by a 900-mesh sieve, A briquette
made with 3 parts of such sand to 1 of cement should exhibit a tensile
strength of, at least, 150 lbs. per square inch at the end of a week, with a
regular increase, as the period is lengthened, to 250 lbs. at the end of a
month.
Compressive testa are also used in Germany, and not without reason, for
•concrete is particularly designed to withstand compression, whilst its use in
positions of tension is strictly prohibited. The ratio of the compressive
strength of Portland cement to its tensile strength may he taken at about
10 to 1. The only objection urged against this course apparently is that
"Portland cement will bear a greater (c« impressive) stress, without fracture,
than it can be subjected to in practice."* — an argument which, like the
•boomerang, has a curiously reflex action. It may pertinently be asked
wherein the distinction lies, that the statement is inapplicable to tensile
stress. The author is of opinion that an extensive series of experimental
results in compression would be a very valuable addition to our data on
Portland cement.
Time of Setting. — The time of setting for ordinary cement, under normal
conditions, will vary between two and five hours. Slowness in setting is,
generally speaking, indicative of strength. A quick-setting cement probably
contains an excess of clay, but fine grinding has also an appreciable eftect in
accelerating the setting action, in some instances to such an extent as to
justify special retardative measures. The usual way is to thoroughly aerate
the cement by spreading it over a floor, under cover, to " cool," by which
means the aluminate of lime becomes f)artially hydrated and its activity
moderated. Sulphate of lime or gypsum, added to the cement during
manufacture, retards the setting action, but any excess over 2 per cent, is
harmful. Common soda accelerates hardening, though it weakens the
♦ Shaw on "Portland Cement," Min, Proc, L.E.S., vol. xix.
122 DOCK ENGINEERING.
cement.* Bicarbonate of soda, on the other hand, retards it considerably,
as also do sugar, glycerine, and salt, slightly.
Integrity or Soundness. — This may be tested by Faija's steaming apparatus
or by simple immersion in water. The former is the more rapid method,
occupying about as many hours as the other occupies days. In both cases
thin pats are made, j^ inch thick at the centre and as thin as possible at the
edges. Signs of cracking, blowing, or expansion indicate a cement either
unsound or too hot for use.
Adulterants of Cement. — Two common adulterants of Portland cement
are furnace slag and Kentish ragstone, the introduction of which, though
defended by some manufacturers, must be held a reprehensible practice.
The first, besides being injuriously impregnated with sulphur, possesses
scarcely any hydraulic properties whatever, and the second is an inferior
variety of carbonate of lime. Effervescence under the action of hydrochloric
acid will betray the ragstone. The slag, which is a crude mixture of silicates
of lime, iron, <fec., has a high specific gravity, and confers a mauve tint upon
the powdered cement.
The toater may be either salt or fresh, unless for important surface work
above ground, in which case salinity is objectionable, on account of the
resulting efflorescence. The amount of water required cannot be stated with
exactitude. It will depend upon the proportion of the aggregate and its
porosity. It is best determined by experience in each particular case.
Without being profuse enough to drown the concrete or wash away the
cement, it should be used in sufficient quantity to act as an efficient inter-
mediary between the matrix and the aggregate. Some authorities advocate
a very sparing use, but the author's experience is to the effect that a
plentiful supply is advantageous, for several reasons : it serves to intimately
incorporate the materials ; if the aggregate be very porous it prevents
undue absorption of moisture from the matrix, and it allows a scum of
inert or limey cement to rise to the surface and pass away with the drainage.
In certain parts, such as the floors and walls of graving docks, founded on
water- 1 tearing strata, and sea piers, impermeability of the work is essential
to its stability, and it has been claimed by somef that a minimum of water
in mixing produces a maximum of watertightness in the mixture, but this
is far from being the case, and the labour involved in manipulating the
concrete under such conditions is greatly increased, since, in order to secure
the complete penetration of the scanty allowance of water, the mixture has
to be beaten in a manner such as would be adopted to cause moisture to
appear on the surface of damp sand. For the majority of dock walls, in
* Mr. F. E. Priest, of Liverpool, has been kind enough to communicate to the author
the results of some experiments which he undertook in reference to this point, from
which it appears that the weakening is only a transitory feature, and that at the end of
four years the testing of the briquettes indicated perfectly normal results.
t Vide Deacon on "Liverpool Waterworks," Min, Proc. Iiist. CE,, vol. cxxvi.^
pp. 42, 43.
ACTION OF SEA-WATER UPON CONCRETE. 1 23
which impermeability is not essential, the excessive time and labour required
for such an operation would be wasteful and unremunerative ; and, further,
there is absolutely no reason to believe that concrete mixed with a good
supply ot water is any the less impervious on that account. Available
testimony rather demonstrates the contrary, and the following experiment*
of Mr. Bamber, F.I.C., is both interesting and instructive.
He made three sets of blocks of concrete, in duplicate, with the following
proportions : — 4 parts of shingle, 2 of sand, and 1 of cement. The first
pair were mixed with the full quantity of water that the cement would take
up, which proved to be 10 lbs. for each block. The second were mixed with
only 7i lbs. of water, or three-fourths of the full quantity. The third pair
were mixed with 5 lbs. of water or half the full quantity. After standing
for a fortnight, one of each of these pairs was placed on a sea wall, and they
were covered and uncovered by each tide. They stood there twelve months,
and at the end of that time were brought on land and carefully broken
through the middle. The results were as follows : — No 1, with the full
quantity of water (10 lbs.) was very hard and perfectly sound and dry quite
through to the surface. No. 2, with three quarters of the full quantity of
water (7J lbs.) was dry in the middle, but, on every side, the water had
penetrated about 3 inches, and had much weakened the block. Ko. 3, with
half the full quantity of water (5 lbs.) was wet quite through, and was very
easily broken up, the water having been able to percolate continually
through the block, and havin^^ dissolved much of the lime. The fellow pair
of each of these was placed in fresh water, and remained the same time, with
exactly similar results as to penetration of water and strength of blocks, but
in these cases another result could be observed. In the case of No. 1, with
the full quantity of water (10 lbs.), the water in which it stood remained
clear. In the case of No. 2 (7J lbs. of water) the water in which it stood
became milky and turbid from the formation of carbonate of lime. In the
case of No. 3 (5 lbs. of water) the water became quite white ; and, at the
end of twelve months, the whole block was covered with crystals, a quarter
to half an inch in thickness. The lime had been gradually dissolved and
crystallised on the surface in the form of calcium carbonate. Similar
blocks subsequently exposed in the sea wall for nearly three years gave the
same results.
Action of SearWater npon Concrete. — A great deal of discussion has
arisen, and many conflicting opinions have been expressed, in reference to
the durability of cement concrete in submarine situations. On the one
hand, there are those who hold, with much practical exemplification, that
concrete is in general a thoroughly reliable and durable material for use
under such and, indeed, any normal conditions; and, on the other hand,
there are those who point to the indubitable evidence of deterioration
manifested in several well-known instances. It is a somewhat difficult
matter to decide with any finality whether these failures are due to purely
* Bamber on ** Portland Cement," Min. Proc. Inst, C.E., vol. evil.
124 DOCK ENGINEERING.
local conditions, or whether they arise from causes of a more general and
widespread nature. The writer has seen to the construction of a good deal of
•concrete work, executed without any special precautions, the whole of which
during a number of ensuing years has been exposed either to constant
immersion or to tidal alternations, without the slightest sign whatever of
deterioration. Indeed, from specimens which have been cut out of the solid
mass, he is convinced that a harder and more compact material for its
purpose would be difficult to find. At the same time, the evidence in favour
of adopting certain measures, of the nature of preventives against possible
degeneration, is so weighty and backed by such influential authority
that it cannot be lightly disregarded or passed over without due con-
sideration.
In order then to present some evidence bearing on the question, a
typical instance will be taken in which concrete, composed of Portland
cement and a mineral aggregate, has proved abortive and exhibited un-
doubted signs of disintegration and decay.
The case is that of the entrance walls of a graving dock, at Aberdeen,
opened in 1885. They were built as a '^ homogeneous mass of concrete,
deposited inside frames, composed of 1 of cement, 2 of sand, and 3 of stone,
for one-third of the depth of the frame, and of 1 of cement, 3 of sand, and
4 of stone, in the upper two-thirds." It had also been intended to provide
the wall with a facing of 2 of cement, 3 of sand, and 4 ot stone, but this
waH omitted and the surface was plastered instead. The sand used was
clean, sharp, quartzose sand, screened through a sieve of 40 meshes to the
inch,''^ and containing a small proportion of minute, water-worn pebbles.
The stones consisted of smooth water-worn pebbles, granite, trap or whin-
stone, macadam, and granite chips.
Shortly after the opening of the dock symptoms of disruption appeared,
and in June, 1887, Mr. Wm. Smith, the engineer at that period, reported
that ''the Portland cement concrete entrance walls have expanded 2^
inches on the height of the walls, their surfaces have cracked and bulged,
and the joints of the caisson quoin stones have opened up, causing
considerable leakage.''
Professor Brazier, of Aberdeen University, Mr. P. J. Messent, M. Inst.
C.E., and Mr. Pattinson, a Public Analyst, were consulted on the subject.
The tirst-named reported as follows : —
" The analyses of the series of decomposed cements show a remarkable
diflerence to the original cement, inasmuch as that in all these samples
there is found a large quantity of magnesia, and a large proportion of the
lime in the form of carbonate. I believe this alteration is brought about
entirely by the action of sea-water upon the cement. There is no other
source for either the magnesia or the carbonic acid.'*
* Although not specifically stated, apparently the linear inch is intended, and
accordingly there would be 1 ,600 meshes to the square inch, the more generally accepteJ
unit.
ACTION OF SEA-WATER UPON CEMENT.
125
Analyses of Samples op Cemeni\
Original
Decomposed Cement.
Cement of
Test
I
' Briquette.
I.
II.
in.
n'.
V.
Alumina and oxide of iron, 13*10
26-76
28-42
105
1-53
5-60
Silica, ....
20-92
18 04
19-55
1-33
1-31
10-87
Carbonate of lime, .
8-18 1
6-61
15-78
45-72
35-42
38-37
Hydrate of lime,
11-26
30-54
16 94
27-85
17-17
19-21
Caustic lime, .
45-39 ,
• • •
■ ■ 1
• « ■
• • ■
■ ■ •
Magnesia,
Hydrate of magnesia,
0-33
...
■ ■ •
• » •
• ■ «
■ • •
• • •
13-57
15-08
2103
39-96
22-30
! Sulphuric acid.
' 0-82
2-98
4-23
1-31
0-90
0-85
Soluble in water, .
» • • •
1-50
■ • •
1-71
3-71
2-80
Mr. Pattinson's report, based on a separate series of samples, contained
the following conclusions : —
" On comparing the analyses of the concrete used in the work with
those of the original briquettes, it is evident that very considerable changes
have occurred in the composition of the cement used in the concrete.
1st. Much of the lime has disappeared from six samples. 2nd. A great
increase of the magnesia has taken place in the same samples. 3rd. An
increase in the amount of sulphuric acid has taken place in the same
samples. This sulphuric acid exists as hydrated sulphate of lime.
*^ There can be no doubt, I think, that this deterioration is caused by^
the action of the sea water with which the cement has come in contact.
According to Thorpe and Morton's analysis,"*^ 1,000 grains of sea water
contains 3*151 grains of chloride of magnesium and 2*066 grains of
sulphate of magnesia. The magnesia of both these salts is precipitated
as hydrate of magnesia on coming into contact with lime, with the
simultaneous formation of soluble chloride of calcium and partially
soluble sulphate of litue. This chemical action of sea water has evi-
dently taken place in the cemeut used in the six samples, and notably
in one of them, from which about two- thirds of the lime has been
removed, and in which about twenty times the original quantity of
magnesia, and more than three times the original quantity of sulphate
of lime, have been deposited, thereby causing the friable and disintegrated
condition which marked this sample. Tiie same result, in a lesser degree,
is observable in the other samples."
Mr. Messent, commenting on these analyses, observed : — *^ In their exam,
ination of the deteriorated concrete, both agree that the presence of too
much magnesia in the cement is the cause of the deterioration, and that,
as the same proportion or quantity was not found in the briquettes made
of the neat cement used, the additional quantity found in the spoiled
concrete must have been supplied by the sea-water, in contact with the
• Chem, Soc, Joum,, vol. xxiv., p* 606.
126 DOCK ENGINEERING.
cement portion of the concrete, which sea- water, whilst precipitating the
magnesia that it contains, takes away, in an altered form, a portion of the
lime from the cement."
Mr. Messent made experiments as to the quantity of water absorbed
by briquettes of neat cement, and of cement and sand, and found that by
repeated absorption and drying, the solids contained in the sea- water were
left in the briquettes, the strength of which decreased by from 37 to 70
per cent.
He went on, in his report, to add : — '* I am of opinion that the cause
of the damage referred to is the injurious eifect of sea-water, which entered
through holes in the plaster, . . . percolated the concrete of the inter-
mediate portion of the wing walls, and of the mass behind the altars of
the dock walls, and, in so percolating, extracted lime from, and deposited
magnesia in, the cement portion of the concrete, causing it to deteriorate
and expand ; and that the injurious percolation was facilitated by the
inappropriate relative proportions of the cement, sand, and stone, or the
insufficient quantity of cement in the original composition of the deterior-
ated concrete."
So much for one side of the question. The unanimity of conclusion is
af)parently convincing, but, at the same time, it must be admitted that
other solutions of the problem are equally admissible.
In the first place, there are one or two inconsistencies in the individual
reports which call for notice. Mr. Pattinson asserts that much of the
lime has disappeared from his samples — as much as two-thirds in one
case — while an examination of the analytical tables of Professor Brazier
demonstrates as remarkable an increase in that constituent. These state-
ments are, of course, not necessarily conflicting. The lime may have been
washed away by tidal action from Mr. Pattinson's specimens, but thr
uniformity of its absence is curious and striking. Then, no explanation
is offered to account for the very singular fluctuations, both above and
below the normal quantity, of the amount of alumina and oxide of iron.
A decrease is intelligible, but there is no manifest source of supply for an
increase.'"' Aluminium salts are not present in ordinary sea- water, nor is
oxide of iron a common constituent.
Without personal knowledge of the facts and circumstances, it is
difficult to express a definite opinion, but it occurs to the author to
suggest —
1. That the cement actually used in the construction of those portions
of the wall in which decay occurred might have been of different com-
position, and of inferior quality, to that of the original test briquette.
2. That the aggregate was impregnated with impurities of an argil-
laceous nature.
(One or other of these hypotheses would appear necessary to account for
the large increase of alumina in some of the specimens of decomposed
* Increase by difference in ratio is not supported by an examination of the tables.
ACTION OF SEA- WATER UPON CONCRETE. I 27
cement, and the second would also admit of an explanation for a decrease
by reason of fluxion.)
3. That the sand was much too fine for the purpose of making concrete,
and was used in excessive quantities. A 1,600-mesh sieve for sifting sand
is absurdly fine. In confirmation of this view, Mr. Messent's report may
be quoted, in which it is said that *' the deterioration was chiefly confined
(so far as could be ascertained by examination) to the concrete which
contained the largest proportion of sand — viz., 3 to 1 and upwards."
Supplementary evidence is afforded by Mr. Leedham White,* who stated
that —
"Twenty years ago he was in Aberdeen, and examined one of the
concrete blocks made at the beginning of that particular work. The block
was pointed out to him as not giving satisfaction to the engineers ; and,
although it had been made several weeks, he had no difficulty in crumbling
a piece off in his hands, part of which he took home and washed, which
disclosed that the sand, which had been used very liberally, was so minute
in the grain that, though sharp and clean, it was little better than dust.
He was so impressed with the faulty character of the sand that he took a
sample of the cement to the manufacturer, and told him that he would
certainly hear complaints of the cement, and ought to know how it had
been treated. He did not know whether sand of that quality was subse-
quently used in the work, but, as a manufacturer, he afiirmed that if such
sand was used at the Aberdeen works during successive years, it was a
miracle that the concrete had ever stood at all."
Mr. Faija,t one of the greatest authorities on the subject of Portland
cement, expressed himself as follows : —
*' Magnesia, as precipitated from sea-water, was simply in the form of
a hydrate or carbonate, and was a perfectly inert material. The lime was
dissolved from the cement, and the magnesia precipitated from the sea-
water; but the lime was not dissolved to the destruction of the cement if
it was sound, and, as the lime from the outside surface was dissolved, a
crust of lime and magnesia was formed which rendered the mass impervious
to further destructive action. He had passed sea- water through blocks
under a head of 21 feet and found that, after a time, percolation ceased,
because the pores of the concrete became filled with the deposit of carbonate
of lime and magnesia, so that the briquettes through which the sea-water
had percolated were stronger than those left in the sea- water without
percolation. The analyses given by Mr. Smith showed that the failure at
Aberdeen was due to bad cement or bad manipulation."
Mr. Carey, t who has also largely contributed to the scientific data of
Portland cement, summed up the matter as follows : —
" The real point at issue is whether the salts of magnesia, which are
admittedly deposited from the sea in porous concrete structures, are, or
* Min. Proc. Inst, C.K, vol. cvii., p. 109. fibid,, vol. ovii., p. 118.
$ Carey on "Portland Cement," Min. Proc, Inst. G.E,^ vol. cvii.
128 DOCK ENGINEERING.
are not, inert. In his opinion no conclusive evidence has been adduced
to prove that the precipitates from sea- water induce disintegration, even
of fissured or porous concrete, when sound cement is used. Had such
evidence been forthcoming it would throw doubts on the durability of
all such structures in the sea. In the Aberdeen experiments it was
demonstrated that free caustic lime had been washed out of the concrete,
and magnesia, as magnesium hydrate, precipitated, with the formation of
calcium chloride and sulphate. The analyses prove nothing beyond the
fact that the caustic lime present was the cause of such precipitation, and
that the lime in this form is an unstable and soluble body. The inference,
that by similar action long continued a dangerous portion of the lime may
be dissolved out of the cement present in a concrete structure, is without
proof. Tlje precipitation of magnesian or other salts from sea-water is
merely the deposition, without active chemical change and consequent
change of volume, of bodies which already exist there in solution. Sum-
ming up the facts, of which undoubted evidence has been produced, it may
be stated that an excess of caustic lime or caustic magnesia causes (1)
disintegration by the expansion due to hydration; and (2) being soluble,
when conditions permit of their washing out, they leave the concrete in a
honeycombed state."
It would be impossible to close so vexed a question without a quotation
of the views of that eminent specialist, Dr. Wilhelm Michaelis, of Berlin.
He states his opinion that —
'' The magnesia,"*^ which is deposited during the action of sea- water
upon hydraulic mortar, is a preservative agent which tends to close the
pores of the mass. It would be more correct to speak of the injurious
action of the sulphates in sea- water, than to attribute such action to the
magnesia salts, although it is true that magnesium sulphate is the special
salt which acts in sea-water. The sulphates of lime or of alkalies, in fact,
any soluble sulphate have the same destructive action, but do not act with
the same degree of energy."
'^ The main points f to be considered in erecting permanent structures in
sea-water, with the aid of hydraulic cements — in other words, concrete —
are —
*^ I. From the physical point of view, completely impermeable mixtures
should be made, composed of one part of cement with two or, at the most,
two and a-half parts of sand of mixed grain, of which at least one-third
must be very fine sand. To this the requisite quantity of gravel and
ballast should be added. This impermeable layer should surround the
porous kernel on all sides in sufficient thickness, even underneath. It
would, perhaps, be unnecessary waste of material in the case of thick walls
to use the impermeable mixture throughout; but, so far as possible, the
* Miohaelis on '*Sea> water and Hydraulic Cements,*' if in. Proc. Inst, C.B,,
vol. cxxix.
t Michaelis on "Portland Cement in Sea- water," Min. Proc, Inst, G.E,, voL oviL
-,
I
ACTION OF SEA- WATER UPON CONCRETE. 1 29
compact shell and the poorer kernel should be made in one operation.
Where this is not possible, and the shell is added subsequently, numerous
iron ties should be used.
" 2. From the chemical point of view, cements or hydraulic limes, rich
in silica and as poor as possible in alumina and ferric oxide, should be used,
for aluminate and ferrate of lime are not only decomposed and softened
rapidly by sea- water, but they also give rise to the formation of double
compounds, which in their turn destroy the cohesion of the mass by
producing cracks, fissures, and bulges. The salts contained in sea-water,
especially the sulphates, are the most dangerous enemies of hydraulic
cements. The lime is either dissolved and carried off by the salts, and the
mortar thus loosened, or the sulphuric acid forms with it crystalline
compounds as basic sulphate of lime, alumino-sulphate and ferro-sulphate
of lime, which are segregated forcibly in the mortar, together with a large
quantity of water of crystallisation, and a consequent increase in volume
results. The separation of hydrate of magnesia is only the visible but
completely innocuous siga of these processes. The magnesia does not in
any way enter into an injurious reaction with silica, alumina, or ferric
oxide, it is only displaced by the lime from its solution in the shape of a
flocculent, slimy hydrate, which may be rather useful in stopping the pores,
but can never cause any strain or expansion, even if it subsequently
absorbed carbonic acid. The carbonic acid, whether derived from air or
water, assists the hydraulic cement as a preservative wherever it comes
into contact with the solid mortar. It could only loosen the latter if
present in such an excess that bicarbonate of lime might be formed.
^* 3. The use of substances which render the mortar, at any rate in its
external layers, denser and more capable of resistance. Such substances
are —
"(a) Sesquica/rhonate of Ammonia (from gas liquor) in all cases where
long exposure to the air is impossible. Such a solution applied with the
brush, or as a spray, and then allowed to dry, converts the hydrate of lime
into carbonate of lime. The latter is not acted upon by the neutral
sulphates present in sea-water. It must be repeated that it is a decidedly
erroneous opinion that the texture of otherwise sound cements is injured by
the action of carbonic acid ; on the contrary, it renders them more capable
of resistance, except in the above-mentioned case, which is extremely rare,
when bicarbonate of lime is formed and goes into solution.
'* (j8) Fluosilicatea^ among which magnesium fluosilicate is most to be
recommended. The free lime is converted into calcium fluoride and silicate
of lime, and, in conjunction with the liberated hydrate of magnesia, these
new products close the pores of the mortar. Both salts are sufficiently
cheap to be used on a large scale.
" (7) Last, not least, Ba/rium Chloride. Two or three per cent, of the
weight of the cement is dissolved in the water with which the concrete
is mixed. This forms perfectly insoluble barium sulphate with the sulphates
9
I30 DOCK EN6INEEBIN6.
of the sea- water, while the magnesia remains in solution as magnesium
chloride. Although in this case there can be no further closing of the
pores, yet the insoluble barium sulphate, which is formed, affords some
protection and does not give rise to any increase of volume (swelling).
From 2 to 3 per cent, of barium chloride does not in any way diminish
the strength, as has been proved by the comparative tests of English and
German cements. Frequently the strength of the mortar is increased by
this addition. This substance is only to be used in the external, perfectly
watertight skin of concrete ; in other words, in the 4 to 8-inch coating, com-
posed of 1 cement, 1 to 2 sand, and 3 to 4 coarse gravel, flint, broken
stone, &c,"
Practical Notes on Mixing Concrete for Marine Work.
1. A heavy aggregate is desirable. If mixed by hand, the materials
should be laid out on a platform of deals, in order to secure freedom from
dirt and impurities, and covered by the cement in a thin layer. The whole
should be turned over thrice dry, and as many times wet, before depositing.
2. The concrete should not be tipped from a height greater than 6 feet,
or there will be a tendency for the heavier portions of the aggregate to
separate from the lighter. For great depths, shoots may be employed with
men stationed at the foot to shovel the mass immediately into position.
I'he work should be well rammed and consolidated.
3. As many rubble burrs, or stone plums, should be imbedded as the fluid
concrete can adequately enclose. No two burrs should be in contact, and
none should be set within 12 inches of the face of the wall. If the burrs
are porous, they should be wetted before insertion.
4. The concrete should be deposited without delay after mixing, and
should remain entirely undisturbed during setting. ALfter the setting
of each layer, the surface should be prepared for the reception of the next
layer by picking, washing, and sweeping. In mass work, layers should not
exceed 2 to 4 feet in height.
5. Concrete blocks should not be used under 14 days after mixing, and
preferably the period will be extended to three or four weeks.
6. Concrete bags have a tendency to break away at the ends. Con-
sequently, they should be slightly longer than the nett length required.
7. Wind screens should be provided in windy weather, otherwise the
cement will be largely wasted, even if the concrete be not allowed to suffer
thereby.
8. Concrete mixing should be avoided as far as possible during keen
frost, except in situations where the concrete is deposited directly under
water, or is soon afterwards covered by the tide. Where continuous opera-
tions are essential on shore, artificial warmth from braziers and fires may
be utilised to raise the surrounding temperature, and salt-water may be
employed in mixing on account of its lower freezing point. An American
i'
TRANSVERSE STRENGTH.
131
practice is to dissolve 1 lb. of salt in 18 gallons of water when the temper-
ature is 32"* F., and to add 3 ounces for every 3** of lower temperature.
The surface of such work, left for the night, must be protected by boards,
tarpaulins, sacking, gravel, or littered straw.
Strength of Concrete.
Compressive Strength. — The following results were obtained by Mr.
Grant. ''^ Experiments were undertaken with 12-inch cubes of compact
concrete made with Portland cement, weighing 1 10*56 lbs. ]>er bushel^ and
having a tensile stress of 427 lbs. per square inch after seven days* immersion
in water. The tests took place at the end of twelve months.
TABLE VII.
1
I
Composition of Concrete.
Crushing Weight in Tons.
1
Blocks kept in Air.
Blocks kept in Water.
1 cement, 1 ballast,
107
170-5
1 ,, 2 „
149 160
1 „ 3 „
113 115-5
1 » 4 „
103 108-6
1 „ 5 „
89 j 99-5
1 » 6 „
80-5 91
1 M 7 „
76 80-5
1 » 8 „
61-5 76
1 „ 9 ,,
54
68-5
1 „ 10 „
48-5
48
Experiments made with 9-inch cubes of the concrete (6 of gr^ivel and
broken stone to 1 of Portland cement) used in the construction of the
Vymwy Dam gave 84*23 tons per square foot as the lowest resistance to
compression in the case of a block little more than three months old, and
298*6 tons per square foot as the highest resistance in the case of a block
three years old. The mean resistance to cracking, under compression, of all
the blocks tested between two and three years after moulding was 215*6
tons. Still higher results were obtained from blocks cut out of the hearting
of the actual work. The mean resistance to cracking, under compression, of
19 blocks, between one and two years old, was 263 tons per square foot.
Transverse Strength. — In an experiment by Mr. Oolsonf a beam of
9 to 1 concrete, 28 days old, 21 inches wide, 9 inches deep, and 3 feet
9 inches clear span, fractured with a weight of 1*044 ton applied centrally.
The coefficient derived from this, for the unit beam, 1 foot wide, 1 foot deep,
and 1 foot span, becomes 4 tons.
* Grant on " Strength of Portland Cement," Min. Proc, Inst. C.E.t vol. xzxii.
+ MtTi, Proc. Inst, C,K, vol. liv., p. 270.
132 DOCK ENGINEERING.
In an experiment by Mr. Sutcliffe with a concrete block cut from a dock
wall at Liverpool, and composed of 8 parts of gravel and broken brick to 1
of Portland cement, with rubble burrs incorporated, the size of the block
being 25 inches wide by 23 inches deep, and the clear span 12 feet, fracture
resulted from a central concentrated load of 3*25 tons, giving a coefficient of
5 tons for the unit beam.
Sir Benjamin Baker's experiments,'^ in which the weight of the beam
itself was included, yielded the following unit breaking weights : —
4*85 tons for . . . 8 to 1 concrete.
6 to 1
13
18
4 to 1 „
pure cement.
Some Sample Compositions of Concrete,
1. At Arbroath, used by Mr. W. Dyce Cay, in 1887, for a dock entrance —
1 Portland cement, 7 sand, gravel, and broken stone.
2. At Sydney, used by Mr. C. W. Young, in 1883, for a graving dock —
1 Portland cement, 1 *5 sand,
3*61 bluestone, gauged through a 2i-inch ring.
3. At Belfast, by Mr. W. Redfern Kelly, in 1888, for a graving dock.
(a) For foundations in tideways —
1 Portland cement, 1^ gravel,
2 sand, 1^ whinstone metal.
(6) For hearting to walls —
1 Portland cement, 2^ whinstone metal,
2 sand, 3} coarse gravel.
(c) For facing to walls —
1 Portland cement, 3 fine gravel.
1 sharp sand,
4. At Newport, Mon., by Mr. G. D. Pickwell, in 1889, for a graving dock —
1 Portland cement,
10 broken steel slag, weighing 26 feet per ton, in pieces not larger than
2i-inch cubes for bulk and j-inch cubes for face work — in both cases
unscreened from dust.
5. At Greenock, by Mr. W. R.. Kinipple, between 1878-86, for dock walls —
1 Portland cement, 3 ballast,
3 coarse sand, 6 large stones.
6. At Ardrossan, by Mr. R Robertson, circa 1889, for dock walls.
(a) For rubble concrete —
1 Portland cement, 1 '4 gravel,
2 broken stone, passed through 2*2 sand,
screen with 2-inch mesh.
(6) For concrete in bags —
1 Portland cement, 1 '4 gravel,
2*2 broken stone, 1*2 sand.
* Min. Proc, Inst, 0,E,, vol. cxi., p. 95.
IKON AND STEEL. 1 33
IBON AND STEEL.
Cast iron, wrought iron, and steel are essentially the same substance in
•combination with different proportions of other constituents. The prin-
cipal ingredient in thici connection is carbon, and the following percentages
are generally recognised as forming the distinctive compositions of the
three classes of metal, viz. : —
From '0 to *! per cent for wrought iron,
>i *«' >» 1'" »> >i steel.
„ 2*0 „ 5*0 „ „ cast iron.
Unfortunately, this quantitative differentiation is not susceptible of too
strict interpretation, because other ingredients, besides carbon, exercise a
powerful modifying influence upon the compounds. Their properties also
depend upon the form in which the carbon is present — whether as specks of
graphite, or free carbon, mechanically mixed and easily detected, or in
such intimate chemical combination as to be indistinguishable from the
metal itself.
A practical distinction is founded upon the behaviour of a bar of metal
under certain treatment, as follows : —
Steel attains great hardness when suddenly cooled, from a high tem-
perature, by immersion in water or oil. This process has no effect upon
wrought iron.
Steel which has been hardened in this way may be softened again, or
tempered, by heating it and allowing it to cool gradually. Oast iron may
be hardened, but it cannot be tempered
One drawback to the efficacy of these tests is that some modern steels,
•containing elements other than carbon and iron, are made softer, and not
harder, by sudden cooling.
A third attempt at drawing a distinction relies upon the results obtained
in the testing machine, but this method is too artificial to be of any practical
value.
Altogether, it must be confessed that, while the differences in the
physical properties of iron and steel are sufficiently marked to preclude
any misconception, it is no easy matter to lay down any definite line of
demarcation between the metals themselves. Steels containing less than
'5 per cent, of carbon form an intermediate class insensibly shading into,
and gradually acquiring the characteristics of, wrought iron. Such steels
are commonly designated mild ateeU, and they furnish the bulk of the
material used for structural purposes. Those compounds containing a
higher percentage than 1*5 imperceptibly merge into the class of cast
irons.
The influence exerted by carbon in modifying the physical charac-
-teristics of iron, while largely dependent upon the manner in which it
•enters into combination with it, may be stated in general terms as follows: —
134 ' DOCK ENGINEERING.
A relatively large proportion of carbon induces hardness, strength, incom-
pressibilitj, brittleness, and fusibility. A small proportion tends to
toughness, malleability, weldability, and tenacity.
Mcmganese Sted, — But, as already remarked, there are other constituents,,
besides carbon, which are capable of entering very largely into combination
with iron, and of exercising an influence equally powerful in determining
its characteristics. By far the most remarkable is an element which,
according to the proportion in which it is incorporated, imparts the
most opposite qualities to the compound. 'J'he addition of manganese
to iron was suggested as far back as the 18th century,*^ and Mushet,
who published in 1840 the results of some very interesting experiments,
recommended it as an essential accompaniment to the Bessemer process.
The quantity recommended was small and in the form of spiegeleisen, and
a limit was found at which the steel apparently ceased to beuefit by the
admixture. A recent and more deeply experimental investigation, by
Mr. R. A. Hadfield, has established the important fact that there ia
a second limit beyond the first, at which the deterioration ceases, and
the compound commences to regain in greater intensity the characteris-
tics which it had seemingly lost. Mr. Hadfield's conclusions are as
follows : — t
** Whilst the belief, hitherto held, that steel becomes brittle and com-
paratively worthless when the manganese exceeds about 2*75 per cent,
is correct, yet it has now been proved that, by adding more of the same
metal in such quantities as to obtain in the material under treatment not
less than about 7 per cent, of manganese, the result is a metal with entirely
different characteristics ; in fact, the product is a new metal. The apparent
paradox thus takes place that, whilst manganese, alloyed with iron, the
former being present in the proportion of not less than 2*75 and up to
about 7 per cent., gives a very brittle product, when its proportion is
increased to not less than 7 and up to about 20 per cent., . . . the result
is a material possessing peculiar and extraordinary strength, toughness^
and other qualities."
Manganese steel is more free from blow holes than are ordinary castings,
and the addition of silicon, in order to prevent unsoundness or honeycombs,
is unnecessary. Whilst molten, it gives off a peculiarly strong sulphuroua
odour, and, though at first very fluid, it cools more rapidly than ordinary
steel ; its contraction is also greater.
Nickel is a second agent capable of entering into an effective combina-
tion with iron, and of producing a valuable compound. The following
* Early experiments upon manganese were made by Glauber in 1656, and by Wartz
in 1705. Rinman (1773) melted equal parts of grey pig-iron and manganese ore, obtaining,
a non-magnetic product. Reynolds attempted its use in the manufacture of steel in
1799.
+ Hadfield on ''Manganese Steel," Min, Proc. Inst. C,E,, vol. xciii.
IKON AND STEEL. 1 35
concise statement of its influence is given by Mr. White, of the Bethlehem
Iron and Steel Co., U.S. A. : — *
'* The tensile strength and elastic limit of nickel iron alloys and nickel
steel rise with increasing proportions of nickel, reaching a maximum at
about 20 per cent. Passing this they begin to fall, and elongation
increases abnormally up to 30 per cent. The hardening eflect of quench-
ing ceases at about 10 per cent., but is quite marked in the lower per-
centages. In this case the eflect is heightened by the manganese, but
with '06 per cent, manganese it is still decided. Between 10 and 20 per
cent, nickel, neither quenching nor annealing exerts any decided effect.
Above 20 per cent., quenching produces a softening eflect, which is decided
at 30 per cent. Perhaps it would be better to call it a weakening effect,
as the tensile strength and elastic limit are much lowered, the elongation
increased, but the cutting properties shown by turning in a lathe are not
perceptibly changed.
** These results refer to alloys of nickel and iron containing carbon from
*06 to '1 per cent., which practically can be considered carbonless alloys, as
it is impracticable to make them lower. The manganese ranged between
06 and '1 per cent.
** There are many difficulties to be overcome in handling nickel steel
as commercially made. It is very susceptible to changes of temperature
when containing the usual amounts ('2 to '9 per cent.) of carbon and
manganese, requiring considerable care in heating and working to bring
out its best qualities."
The question of alloys is a very wide one, and, in view of the extensive
range of modern chemical research, the student will do well to consult
technical literature for a more complete and detailed statement of the
behaviour of the various products. It would be out of place here to enter
into the subject seriously, and we must dismiss other known combinations
with the briefest possible notice.
Tungsten and chromium have the effect of hardening steel and increasing
its tenacity. Copper and antimony, on the other hand, produce brittleness.
Titanium increases the ductility.
The following constituents are usually accounted impurities : —
Silicon produces brittleness in iron and is generally excluded as slag. It
is not detrimental to steel when present in a very minute quantity, as it
tends to repress agitation and bubbling during the process of cooling. Its
effect on cast iron is somewhat similar to that of carbon.
Phosphorus hardens cast iron, makes it more fusible, and lessens its
ductility. Steel is deteriorated by a very small quantity, say, '08 per cent.
Wrought iron is rendered more weldable by -01 per cent., but above that
limit the metal becomes brittle and ''cold short" — t.e., it cracks if bent cold.
Sulphur makes wrought iron *' red short," or brittle, at high tempera-
tures. It renders both steel and cast iron more fusible and more brittle.
* Min, Proc Inst. C,E., voL cxxxviii., p. 53.
136 DOCK ENGINEERING.
Classification of Iron. — A description of the various processes employed
in the manufacture of iron and steel is quite beyond the scope of the present
work. A brief classification of mercantile products, with their most note-
worthy features, is all that can be attempted.
Pig iron is the name given to the coarse bars of unpurified metal run
off from the blast furnace. These are roughly divisible into two kinds —
those having a dark grey fracture, due to a large proportion of uncomhined
carbon, and those having a silvery fracture, with very little uncombined
carbon. The first are distinguished as foundry pigs, being particularly
suitable for castings, and the second as /orge pigs, being only adapted for
conversion into wrought iron. Special varieties of pig are generally
assigned to the manufacture of steel. For what is known as the acid
process (see below), the metal must be comparatively free from phosphorus
and sulphur, such, for instance, as the pig produced from haematite ores.
By the basic process much impurer ores, containing a large proportion of
phosphorus, can be utilised, but the product is scarcely so satisfactory.
Ccut iron is obtained by remelting pis: iron to eliminate its impurities.
The process may be repeated with beneticial results as many as a dozen
times. After that point has been reached the metal begins to deteriorate.
According to Sir William Fairbairn, the transverse strength and elasticity
decrease after the twelfth remelting, and the compressive strength after the
fourteenth. Cast iron comprises three classes — grey, mottled, and white
oast iron, following the structural nature of the pigs from which they are
cast. The first contains a profusion of carbon in graphitic specks, the last
is free from uncombined carbon, and the second represents an intermediate
condition.
Chilled iron is a product of casting in which the surface of the metal is
allowed to come into contact with a cold substance, with the result that it
becomes hard and brittle while the interior remains tough.
Wrotight iron is iron from which all carbon has been eliminated as far
as practicable. It is developed in a pasty mass which is much improved by
cutting, piling, and rolling. Hence there are three qualities, each an
amelioration on the preceding by a repetition of the process — viz., puddled
bars, merchant bars, and best bars.
Steel is capable of production on two systems (1) by eliminating the
carbon from pig iron until the requisite proportion is left, and (2) by adding
a definite amount of carbon to wrought iron.
The cementation process based on the second system produces, first,
blister steel of very unequal quality, and secondly, shear steel, in which the
metal is rendered more homogeneous by piling and rolling. Cast steel is
obtained by melting, in crucibles, wrought iron which has been previously
bedded in charcoal powder in a furnace.
The Bessemer process yields a steel of that name, which is due to the
combustion of the carbon contained in suitable pig iron, by means of a
volume of air forced at high pressure through the molten masR, leaving
DEFECTS IN CASTINGS. 1 37
the iron either at the exact composition required, or comparatively pure,
so that the requisite carbon may be added to it.
Siemens- Martin steel results from the reduction of a mass of crude iron,
often with the admixture of an ore rich in oxide, the whole being melted
in an open hearth exposed to the intense heat of a regenerative furnace.
It is a much slower process than the Bessemer, but it produces a steel of a
more generally trustworthy character, and it is frequently specified for
bridgework.
Of the above processes, two modifications exist — viz., (a) the Acid, and
{b) the Basic — according to whether the lining of the converters, or of the
furnaces is siliceous or calcareous. In the basic process, additions of
calcined lime are made to the bath of molten metal in order that it may
combine with the excess of phosphorus, and remove it in the form of slag.
In the acid process this step is not taken, and hence the necessity for purer
ores.
Practical Observations on Manufactured Iron,
Defects in Castings. — The engineer should have sufficient acquaintance
with foundry methods to enable him to appreciate the difficulties of success^
ful casting, to understand the proper distribution of the metal for the
purpose intended, and to distinguish between defects which are trifling and
those which are of vital importance. Founders incur considerable risks
and many failures in their endeavours to reproduce large and intricate
patterns, and such work should not lightly be rejected on account of some
insignificant surface blemish, when otherwise sound and serviceable. On
the other hand, there are surface indications, apparently slight, which
reveal serious internal defects.
The necessity for having the metal thoroughly fluid, in order that it may
penetrate to all parts of a large mould, sometimes causes it to be heated to
such an extent that it burns into the sand of the mould, and instead of
producing the clear blue skin of the ideal casting, a rough white surface
is the result This aflects green sand moulds rather than those of loam
or dry sand.
The most common defects of castings are the presence of blow or air holes
due to the generation of steam and gases by the damp sand, the want of
sufficient venting, and an imperfect supply of metal. A certain amount
of dampness in the sand of moulds and cores is necessary to secure
adhesion of the particles, but an excess of moisture produces steam. An
insufficient number of vents causes particles of air to be imprisoned in
the various parts, and an imperfect supply of molten metal lacks the head
to secure homogeneity. Very often these blowholes are not manifest
until the casting is machined, and occasionally they escape notice
altogether. It is obvious that they are a source of weakness wherever they
occur. The author has noticed a hydraulic pressure pipe develop an almost
imperceptibly fine jet through the thickest part of the flange, while the
138 DOCK ENGINEERING.
thinner stem remained intact. To remedy such defects in large pieces^
without having recourse to a fresh casting, the hole may, under certain
circumstances, be bored, tapped, and fitted with a steel screw, or a wrought
iron patch may be raised to a white heat and hammered in. A sound
casting is, however, always preferable to one that has been doctored up.
Another defect is the presence of extraneous matter, such as loose sand
from the mould, or even impurities in the iron itself These latter should
be skimmed off the surface of the casting ladle. But it is difficult to avoid
loose sand in a mould which takes some time to close, and light projections
are frequently washed away by the influx of metal. Such foreign matter
will naturally rise to the top of the casting, and by making the latter a
little higher than the nett size required the objectionable material can be
removed later by the planing machine.
Imperfectly adjusted cores cause the metal to be thicker on one side of
a hollow casting than on the other. While perfect adjustment is perhaps
not always attainable, yet limits of deviation should be fixed and adhered to.
Shortage in the supply of metal to a mould cannot be made good by a
second charge. No matter how quickly applied, a shut or flaw will be the
inevitable result.
Castings which become cracked or twisted are frequently due to defective
design. Considerable variation in the thickness of the metal, abrupt
changes, and outlying projections cause irregular contraction. The thinner
portions cool more quickly than the thicker portions, and internal stresses,
often unsuspected, are set up. Sudden changes in sectional area should,
accordingly, be avoided, and projections should be graduated from the
main body.
Specification for Castings,
'* Castings are to be clean, true, and free from twist, having regular
surfaces both inside and outside, with sharp, well-defined angles and lines.
They must be sound and free from air or sandholes, cold shuts, and other
imperfections, in the case of columns, pipes, drc, care should be taken that
the lengths are exactly equal to the dimensions given ; that the bearing
surfaces of flanges are perfectly smooth and regular planes, perpendicular to
the centre line ; that the bolt holes are of the proper size and in their exact
positions, and that the thickness of the metal in the shafts is quite uniform
throughout, of which evidence may be taken by drilling holes, if necessary.
Any casting will be liable to rejection which deviates more than ^ inch in
thickness and \ inch in length from the given dimensions."
Defects in Rolled Plates and Bars. — Loose and open fibres, flaws, and
signs of lamination are due to imperfect rolling and welding.
Coarse crystals or blotches of colour are caused by an insufficiently
purified metal, contaminated with scarice and other impurities.
A crystalline fracture does not necessarily imply an inferior iron. When
TESTS.
139
wrought iron breaks suddenly a crystalline fracture is the invariable result,
A truer test is a slowly applied breaking weight, which should cause a
fibrous fracture. Bad iron is never fibrous.
Specification for Plates and Bars,
" Every plate and bar must be sound, straight, and free from all flaws, and
any piece which shows signs of lamination or other defect will be rejected.
The edges of all plates are to be planed so that they may bear truly at their
joints. All joggles are to be thoroughly well and neatly formed. The
butting ends of all ties, angles, and bars are to bear fairly and firmly
throughout, and all comers and edges to be neatly finished off. Every
piece is to be of the full thickness specified, to be tested by gauging, weigh-
ing, or otherwise."
Working Strength. — The following table gives the amount of stresa
generally permissible, in tons, per square inch of sectional area : —
TABLE VIII.
Cast Iron.
SteeL Wrought Iron.
Tension,
Compression,* ....
Shearing
•
8
2
8
12
6
5
4
4
These figures are based on a factor of safety of 4. The Board of Trade
has fixed the limit of stress for bridges of wrought iron at 5 tons per square
inch, and of steel bridges at 6^ tons. The strength of steel depends on the
precise nature of its composition, and the values given above are merely
approximate and general.
Tests. — Cast iron is usually specified to be tested as follows : — A sample
bar is cast, 3 feet 6 inches long, 2 inches deep, and 1 inch wide. It is
supported on bearings 3 feet apart, and loaded at the centre with a weight
variously stated at from 25 to 30 cwts., which it is required to sustain
without fracture and without exhibiting a deflection greater than ^-^ inch.
Test bars should, if possible, be cut from the casting, but in any case
should be cast under exactly the same conditions. A tensile test is rarely
required.
Wrought iron is generally required to stand a minimum tensile stress
before breaking, the contraction of area at fracture not being less than a
* These values only apply in the case of short struts. When the length is consider-
able, failure is more likely to take place through flexure, and special calculations are
necessary for determining the nature and extent of the stress. The problem is dealt
with in Chapter ix.
I40
DOCK ENGINEERING.
'Certain amount. According to the quality desired the following figures are
^iven : —
intimate Stress.
ContractioD.
Round or square bars,
Flat bars,
Angle or tee iron,
Plates with grain lengthways, .
Plates with grain crossways.
23 to 27 tons.
22 to 26 „
21 to 25 „
20 to 24 „
17 to 22 „
20 to 45 per cent.
16 to 40
12 to 30 „
8 to 20 „
3 to 12
In addition to this, certain forge tests are required. Thus, 1-inch plates
for the Admiralty are to be capable of bending without fracture while hot
from 90'' to 125** along the grain and from 60"* to 90*" across the grain,
And while cold, 10** to 15° along the grain and 5** across the grain. For
^inch plates the cold tests are 55'' to TO** and 20" to SO** respectively.
Sied, according to Admiralty requirements, must have an ultimate
tensile strength of between 26 and 30 tons per square inch, combined with
AD elongation of 20 per cent, in a length of 8 inches. Lloyd's specification
raises the limits to between 27 and 31 tons with the same elongation.
JBoth tests apply, indifferently, along or across the grain.
As regards temper, strips cut from a plate heated to a low cherry-red
and cooled in water at 82° F. must stand bending round a curve of
which the diameter is 1^ or 3 times the thickness of the plate, according
as the authority is Lloyd's or the Admiralty.
Rivets, if of wrought iron, should be capable of being bent double, cold,
without sign of fracture. When hot they should stand being hammered
down to less than ^ inch in thickness without cracking at the edge. If of
Bteel they should have an elongation of 25 per cent., with 26 to 28 tons
per square inch tensile strength, in test pieces of ten diameters, and should
be capable of bending double after the same tempering as that applied to
steel plates.
Weight of Iron and Steel. — Plates of metal, 12 inches square and 1 inch
in thickness, weigh 37|, 40, and 40| lbs. respectively for cast iron, wrought
iron, and steel.
Corrosion of Iron and SteeL — It is to be regretted that on a point of
such vital importance to the dock engineer as the durability of metal
structures exposed to atmospheric and aqueous agencies, the evidence is so
scanty as to be inconsiderable, so incomplete as to be inconclusive, and
so conflicting as to be actually perplexing. This state of things arises from
a variety of causes. In the first place, it is only within the last fifty years
that iron has begun to usurp the pre-eminence hitherto enjoyed by wood
and stone in maritime construction, and steel is an intrusion of still later
■date. Consequently there has hardly yet been sufficient time in which to
.acquire data for the determination of the actual life of metallic structures
CORROSION OF IRON AND STEEL.
141
under such conditions, even if systematic experiments had been carried out
from the earliest possible moment, which has not been the case. Again the
variation in atmospheric conditions is extremely great, the seasons being
marked by enormous fluctuations in sunshine, rainfall, and temperature not
only for different seasons in the same year, but for the same season in
consecutive years. The question is still further complicated by the factor
of locality. Then, as regards aqueous influences, there is no definite
standard of comparison whatever. The salinity, acidity, density, and
temperature difler in almost every unit volume of sea- water, so that it is
never precisely the same at any two ports. Rivers, sewers, and ocean
currents all contribute to diflbrentiate its composition.
It would, perhaps, be a comparatively easy solution of the difficulty to
lay down one's individual experience as a dogma for general acceptance, but
the wiser and more judicious course will be to set forth such information
on the subject as is available, and leave the reader to draw his own
conclusions.
The following coefficients, given by Thwaite and quoted by Molesworth,"^
represent the amount of corrosion in lbs. per square foot of surface during
twelve months* exposure : —
TABLE IX.
Material.
Cast iron,
Wrought iron,
Cast iron (skin removed by planing),
(surface galvanisea), .
>>
Corrodiiig Agents.
Foul
Sea-
Water.
•0656
•1956
•1944
•2301
•0895
Clear
Sea-
Water.
•0635
•1285
•0970
•0888
•0359
Foul
Biver-
Water.
•0381
•1440
•1133
•0728
•0371
Pure Air
or Clear
Biver-
Water.
•0113
•0123
•0125
•0109
•0048
City Air
or
Sea Air.
•0476
•1254
•1262
•0884
•0199
Sea-
Water of
Average
Foulness.
in contact with brass,
„ ,, copper,
„ „ gun-metal,
Best wrought iron in contact with brass,
„ ,, „ copper,
„ ,, „ gun-metal,
f >
•1908
•2003
•3493
•2779
•4012
•4537
If the metal be painted once a year the coefficient to be divided by 2 ;
if once in two years, by 1-8 ; and if once in three years, by 1*6.
Trautwine t states, in apparent contradiction of the above, that while
"fresh-water corrodes wrought iron more rapidly than cast, the reverse
appears to be the case with sea- water," and that " the corrosion of iron or
steel by sea-water increases with the carbon." He admits, however, that
* Pocket-hook of Engijieering Formtdoe, 25th edition, p. 33.
+ CivU Ehigmeera^ Pocket-hook^ 17th edition, p. 218.
142
DOCK ENGINEERING.
wrought iron is affected very quickly, so that thick flakes may be detached
from it with ease. The following instances are cited : — " Oast-iron cannons
from a vessel which had been sunk in the fresh- water of the Delaware
river for more than 40 years, were perfectly free from rust." The cast-iron
work of the " Royal George '' and the " Edgar/' sunk in the sea for 62 years
-and 133 years respectively, when examined by Gen. Pasley had become
quite soft and resembled plumbago. The wrought iron was not so much
injured, except when in contact with copper, or brass gun-metal.
Two other experimentalists — Kennie and Mallet — adopt antithetical
opinions as to the relative corrosion of cast and wrought iron in salt-water.
The former maintains a higher rate for cast iron; the latter, for wrought
iron.*
The following table extracted from a paper on the corrosion of iron and
steel, by Mr. David Phillips,* relates to a series of experiments made by
him with five sets of iron and steel plates, 4 inches square by | inch thick,
•exposed to various corrosive agencies. ''To avoid even a suspicion that
galvanic action had any influence in these cases, all the plates were
suspended on glass rods, and each plate was separated from its neighbour
by glass ferrules." It is important to note that Mr. Phillips attributed the
generally greater corrosion during the first period of trial to the fact that
the weather in the summer of 1879 was much more changeable than
that in 1880.
TABLE X. — CoEROSioN op Iron and Steel.
Metal.
Water.
Loss of Weight.
First
12 Months.
Second
ISMonths.
Total.
Average
perSq.Pt.
of Surface.
Grs.
Grs.
Grs.
Grs.
N Bessemer steel, .
Rain-water, .
186-7
141-4
328-1
1,246-9
Y Siemens steel,
i» • •
1741
147-0
321 1
1,220-3
B B Stafibrdshire iron,
»> • •
165-3
119-0
284 3
1,080-5
D D Yorkshire iron, .
>f •
1861
1.36-2
321-3
1,221 1
N Bessemer steel, .
Sea-water,
42-4
36-9
79-3
301-4
Y Siemens steel,
>i •
33-5
34-7
68-2
259-2
B B Staffordshire iron,
>» • •
35-4
35-6
71-0
269-8
D D Yorkshire iron, .
»> • •
36-9
31-6
68-5
260*3
N Bessemer steel, .
( Exposed to weather j
< and dipped in sea- >
( water daily, . )
1,044-7
501-6
1,545-6
5,8740
B B Staffordshire iron,
417-9
259-1
6770
2,572-9
Y Siemens steel.
/Exposed to the\
\ weather only, . /
234-4
135-9
370-3
1.407-3
D D Yorkshire iron, .
147-6
62-7
200-0
761-2
In the discussion which followed the reading of the paper, much
emphasis was laid by Dr. Siemens, Mr. Barnaby, Mr. Farquharson, and
others, on the importance of removing the magnetic oxide scale from the
* Phillips on *'The Comparative Endurance of Iron and Steel when Exposed to
Corrosive Influences," Min. Proc, Inst, C.E., voL Ixv.
CORROSION OF IRON AND STEEL. 1 43
fiurface of steel, and this received the confirmation of Sir W. H. White, at
a later meeting of the institution, when he declared that *' as regards the
relative corrosion of iron and steel when immersed in sea-water, the
experience of the Admiralty during the last six years (1876-1882) showed
that if the manufacturers' scale (black oxide) was thoroughly removed,
and equal care taken in protecting the surfaces by paint or composition,
iron and steel had about the same average rate of corrosion, the steel
wearing somewhat more uniformly than the iron."*
The question of corrosion principally concerns the dock engineer in
regard to the duration and maintenance of metal gates and fittings.
Decay mainly takes place below the water-line, where inspection and
repairs are alike difficult. In this connection the following data taken from
a report t by Messrs. Brandt and Hotopp to the Ninth International
Navigation Congress possess much interest : —
" I. In the case of the floodgates at Gliickstadt, erected in 1874 and to
be renewed this year (1902), the first isolated rust spots on the outer skin
are to be found at 4 inches below ordinary low water level ; the spots
increase in number at 6 inches below low water, and are thickly distributed
all over the metal at a depth of 10 inches. The greatest depth to which
decay has penetrated in the strip (k>mprised between this line and another,
lying about 3 feet 3 inches below low water, is about ^inch ; below this
level the metal skin is covered with a layer of short-stalked moss, mixed
with shells, the thickness of which increases downwards, and below which
the depth and extent of decay grows gradually less and less (to about |-inch
deep near the sill), so that the plates near the sill are almost sound. A few
of the rivet heads, starting at a depth of 14 inches below low water, begin
to show signs of decay and are furrowed; the decay gradually increases
with the depth, so that when the rows of rivets, situated between 18 and
22 inches below low water, are reached, not only have all their heads been
completely eaten ofiT, but their shanks have also been already attacked in
isolated cases. The decay in this case also becomes less and less with
increased depth. The water of the River Elbe, at GlUckstadt, is only on
exceptional occasions somewhat brackish, but in the outer harbour there is
a great deal of deposit, and several drains full of water from the moors
empty into it.
"II. The gates, and more especially the floodgates, in the harbour at
Geestemtinde, erected in 1861, show a furrow, the rust in places penetrating
as deep as -^ inch into the outer metal skin, just above the cover strips
lying close below low-water line, and it may be assumed that similar rusty
places exist also above the cover strips in lower situations, the upper
portions of the outside rivet heads lying close under low water mark have
also rusted away. The cause to which this damage is ascribed is the layer
* Min. Proc. Inat, C.E,, vol. bdx., p. 35.
t Brandt and Hotopp on "Iron, Steel, and Wooden Gates," IrU. Navt Cong.,
DUaaddorf, 1902.
144 DOCK ENGINEERING.
of mud deposited on the upper edges of the cover strips and on the rivet-
heads, the mud being highly charged with acids derived from the decaying
river deposit and the salt-water and water from the moors conveyed by the
lower Weser and the Geste. The corrosive influence of the deposit is
proved by the fact that the decay in question is specially noticeable on the
convex side of the curved floodgates, the outer skin of which is permanently
immersed in the very muddy water of the outer harbour, whereas on their
concave side they are often washed by the water in the harbour which is
not so turbid.
'^ III. The dock gates of the new harbour at Bremerhaven were erected
in 1852, and removed as worn out in 1900. The thinning down of the plate
was especially noticeable where projecting edges formed ledges upon which
mud could settle. Those parts of the gates which had been in contact with
oak timber were also in worse condition. At Bremerhaven the water is
fairly full of salt and heavily laden with mud.
^' lY. The inner gates of the great lock at Harburg, erected in 1880
and removed in 1901 for alteration, were found in very good condition with
the exception of a strip about 2 feet wide near the low water-line, where
the outer skin was very rough and showed rust spots penetrating ^ inch
into the metal. The river-water is completely free from salt and almost
free from mud at Harburg, but the water in the harbour is, as yet, strongly
polluted by the surface and house drainage of the town, and several
chemical factories, besides, discharge their waste water into it full of
impurities, the oxidation of all which takes place on the surface of the
water ; consequently, the plating of the gates is principally damaged near
the water-line."
The following statement of results, obtained by the author in some
experiments, covering a period of twelve months, serves to illustrate the
difficulty of deducing reliable coefficients of corrosion from any but the
most extensive investigation. The data obtained are not without intrinsic
interest, but in order to be of any practical value, such observations would
have to be extended over a considerable number of years. It is a note-
worthy feature that the galvanised specimens apparently suflered more than
the ungalvanised, and that, during the first three months, the latter, instead
of losing, actually gained, weight. This is due partly to the conditions of
immersion, and partly to the fact that weight is, after all, no very reliable
criterion of the amount of corrosion actually taking place, since some
forms of oxidation involve no loss in this respect.
The first six specimens were suspended in a disused clough-shaft, to
which the tidal water of the River Mersey had free access, the specimens
being placed at mean tide level, so that they were in and out of water for
about equal periods. The water was somewhat impregnated with sewage
discharged from a neighbouring outfall sewer, and the ungalvanised speci-
mens became coated with a hard deposit, apparently of a calcareous nature,
which was removed as far as possible before each weighing by washing in
PRESERVATION OF IRON AND STEEL.
145
clear water and using a stiff scrubbing brush. The gain in weight of
certain of the specimens represents the amount of deposit which could not
be removed in this way. No further measures were taken to remove the
deposit, because it was deemed desirable to maintain the normal conditions
of corrosion.
The last three specimens were kept continuously immersed in the water
of an inner dock, which was free from contamination.
Precautions were taken to prevent any contact between the various
pieces, and all were well washed prior to each weighing.'"'
TABLE XI.
Nett '
Weight
Weight
Weight
Weight
Total
Loss per
Nature of Specimen.
Area of Initial
Surface! Weight.
at end
ofl
at end
OfS
at end
of 6
at end
of 12
Loss
In 12
sq. in. of
exposed
expoBed
Mouth.
Months.
Months.
Months.
Months.
Surface.
Sq. ina.
Grains.
Graina.
Grains.
Grains.
Grains. Grains.
Grains.
Casting, plain,
3712
19,473
19,499
19,526
19,510
19,467 1 16
•43
„ galvanised,
36-87
18,-272
18,228
18,170
18,197
18,069
203
6-50
Wrought-iron bar, plain,
54-96
31,126
31,176
31,173
31,167
31,083
43
-78
,, galvanised,
54-38
31,437
31,351
31,282
31,278
31,243
194
3-66
,, turned,
58-35
31,172
31,187
31,185
31,143
30,988
184
316
Steel bar, plain, .
23-80
6,662
6,672
6,680
6,671
6.633 1 29
1-21
Cast-iron plate,
77-5 16,979
16,976
16,965
16,943
16,972 ' 7
•09
Wrought-iron plate,
76-26 ! 12,903
12,883
12,838
12,814
12,854
49
-65
Mild steel plate, .
75-25 • 13,519
13,503
13,483
13,453
13,406
113
1-60
It may be useful, as well as interesting, to insert here an analysis of the
water of the River Mersey, made by Mr. Charles C. Moore, F.I.C., in Sep-
tember, 1897. The sample was taken about the time of high water, and its
specific gravity was found to be 1-02254. The water contained the following
salts in solution : —
Sodium chloride, . . . .
22-35
grammes per
litre
Sodium bromide, . . . .
032
Potassium chloride.
0-54
Magnesium chloride.
2^78
Magnesium sulphate.
1 -785
Calcium sulphate, . . . .
1-9
Calcium carbonate.
0-04
Total dissolved salts,
29-715
Preservation of Iron and Steel. — The two principal measures adopted
for preventing corrosion are painting and galvanising.
Painting is an operation which should be repeated, at least, once in
three years under normal conditions, and oftener in exposed situations.
* In regard to this last operation, the author desires to acknowledge the kind assist-
ance he received from Messrs. H. Pooley ft Son, Ltd.
10
146 IX)CK ENGINEERING.
As a general rule, lead paints'^ are employed, but it has been suggested that
preference should be given to oxide of iron paints, to avoid any tendency
to galvanic action between two metallic substances. Oare should be taken
to remove all rust and scale before applying the paint.
Cast iron on leaving the mould has, or should have, a hard bluish skin,
which should be kept intact by an immediate coat of (hydro-carbon) oil or
paint. Wrought iron is also sometimes specified to be dipped in oil while
hot, but the method is not a very successful preservative, and ironworkers
dislike it on account of its messiness.
Dock gates and other marine structures of iron and steel should be
thoroughly scraped, cleaned, and painted at frequent intervals — in some
cases annually. The materials usually employed for the purpose include —
red lead and oil paint, mineral tar, vegetable tar, black varnish, and
siderosthen. The surfaces of ironwork in close contact should be painted
before being put together. The interior walls of ballast boxes, and other
generally inaccessible surfaces, are frequently floated with a thick wash of
Portland cement.
Gcdvanising consists in immersing the iron in a bath of molten zinc,
whereby a skin of that metal is formed upon the surface. The process is
successful so long as the zinc covering remains intact. When it cracks, or
becomes defective in any way, rapid corrosion ensues in the presence of the
least damp. The writer's experience of galvanised iron, employed as a
material for dock sheds, is that sea air, highly charged with salt and
moisture, works havoc with it. Several such sheds, after being a few
years in existence, have had to be completely coated with black varnish
to preserve them from imminent destruction.
The Angus-Smith treatment^ largely adopted for cast-iron pipes, consists
in dipping them, at a temperature of 700° F., into a mixture of coal tar,
pitch, linseed oil, and resin, at a temperature of SOO"" F. The process is
an admirable method of preservation, and enjoys a considerable reputation.
TIMBEB.
The varieties of timber principally in demand for the purposes of dock
engineering may be enumerated as follows : —
PUea, — Greenheart, Jarrah, Karri, Mora, Pitchpine, Oak, Elm, Beech.
*A very common constituent of modem paints is sulphate of barium, of which
there are two forms, viz.: — (1) the finely-ground mineral barytes, and (2) blanc Jixe,
or precipitated sulphate of barium. While both these substances have the same
chemical composition, there is a wide difierence in their physical conditions, which
results in the ground mineral being worthless as an ingredient of paint, whereas the
precipitate is just as valuable, owing to its covering power and unalterability. Examin-
ation of a sample of each paint under the microscope will easily show the difierence
between the fragments of crystals in the first case and the amorphous condition of
the other.
TIMBER.
147
Gates and Cloughs, — Greenheart, Jarrah, Mora, Oak, Pitchpine, Pine,
and Fir.
Deckings (for wharfs and bridges). — Greenheart, Oak, Teak, £lm.
Fenders. — Elm .
Temporary Dams, — Pitchpine.
Timbering for Excavatiorhs. — Pitchpine, Spruce deals, Greenheart sheet-
ing piles.
Graving Dock Blocks. — Oak, Birch, Elm, Pitchpine.
As indicative of their comparative values in maritime situations, the
following classification of timbers for shipbuilding purposes, by a committee
of Lloyd's, will be useful : —
TABLE XIL
Estimated
Durability
in Yean.
12
10
9
8
7
6
5
4
Timber.
Teak, British oak, mora, greenheart, ironbark, saL
Bay mahogany, cedar.
European Continental oak, chestnut, blue gum, stringy bark.
North American white oak and chestnut.
Larch, hackmatack, pitchpine, English ash.
Cowrie, American rock elm.
Ked pine, grey elm, black birch, spruce fir, English beech.
North American hemlock, pine.
Greenheart is a product of British Guiana and the north coast of South
America. It is a wood of extreme hardness and durability, with a colour
ranging from green to black. Its resistance to crushing is enormous, but
it is very brittle and splits under the least provocation. Particularly is this
the case during the months of April and May. Great care is therefore
required in working it, and when a log is about to be sawn in two, it is
often advisable to bind it on each side of the proposed cut with chains and
wedges. The wood has a very fine grain and exhibits no distinct annual
rings. It is very heavy, ranging from 62 to 75 lbs. per cubic foot, so that
it does not float in water. It contains an essential oil which is very
poisonous, and which apparently confers upon it some immunity from the
attacks of sea-worms. The evidence on the last point, however, is not
conclusive. Greenheart is obtainable in logs from 12 to 24 inches square
and up to 70 feet in length.
Mora is a light red wood with similar uses to greenheart and is a native
of the same district. It is very tough and close-grained, difficult to saw and
split, and extremely durable. It can be obtained in logs 18 to 24 inches
square and as much as 100 feet in length.
Purpleheart, another neighbouring tree, is also noted for its qualities of
durability and strength. It is hard and close-grained, and its colour is
148 IX)CK ENGINEERING.
indicated by its name. Owing to its great toughness it is capable of resist-
ing great shocks. Logs can be obtained from 18 to 30 inches square.
Bullet tree is a dark red wood said to be an excellent substitute for
greenheart. It saws easily, takes a smooth finish, and is thoroughly tough
and durable. The size of the logs runs up to 3 feet in quarter girth and 50'
feet in length.
Kakaralli, though a less known tree, is described as even surpassing,
greenheart in its qualities for marine situations, such as durability and
resistance to the attacks of worms. It is close-grained, tough and difficult
to saw, but easy to plane. It has one drawback in that it can only be-
obtained in small logs, 10 to 14 inches square, and rarely exceeding 40 feet
in length.
Jarrah is an Australian timber, resembling mahogany in colour, also
recommended as a valuable substitute for greenheart. It is hard and close-
grained, very liable to warp and split and full of clefts, filled with resinous
matter. The fibres contain an acid having a pungent odour, said to be very
efficacious against sea-worms and insects. Its extreme durability compared
with other timbers is incontestible, and it is on record that it has survived
the attacks of marine borers long after other woods have succumbed. On
the other hand, there are some authenticated instances of its destruction
by the white ant and the teredo.
Karri, another Australian native, is hard, heavy, straight-grained, and
tough. It is stronger than jarrah but less durable in damp situations,
though when entirely immersed it is said to last well. No decisive evidence
is forthcoming as to its capacity to resist worms.
Bed Gum is another tree possessing the same characteristics as jarrah,.
with strength and toughness in a higher degree, while its durability is
rather less.
Ironbsurk is one of the hardiest and strongest woods in existence, but
it is not so durable in marine situations as the preceding varieties, being
admittedly readily attacked by the teredo. In spite of this fact it is much
used for piles in harbour works in New South Wales. The wood has a close,,
straight grain, is very tough and heavy, and is white or yellowish in colour.
Bine Gum, though an undoubtedly useful timber, is only suitable for dry
and open situations, and it is depreciated by a tendency to warp and shrink
under exposure to the sun. It is straw-coloured.
Stringy bark is a hard, heavy, straight-grained wood, occasionally
employed for the superstructure of engineering works. This concludes the
Australian series.
Keyaki is a very important timber in Japan, being strong, durable, and
easily worked. It is durable in situations alternately wet and dry, and is
much used for piles.
Deodar, supposed to be a variety of the Oedar of Lebanon, is a wood
of great stiffness, strength, hardness, and durability, well adapted for
engineering purposes in India.
TIMBER. 1 49
Sal, or Saul, is a close-grained, straight-fibred wood, possessing the same
useful characteristics as the deodar, but much stronger and more durable.
The wood is heavy and coarse in grain.
Teak, perhaps the best known of Indian trees, is endowed with consider-
•able strength and durability. It has been designated the Indian oak, but
it is also found in Burmah, Siam, and Java. The grain is fine and
straight, the wood light and easily worked, with a tendency to splinter.
Teak contains an aromatic oil of a resinous nature, which coagulates to
such a degree of hardness as to spoil the edges of cutting tools. The oil
is further reputed to be a preservative from the white ant and from sea-
worms. Marketable logs do not exceed 40 feet in length, with a quarter-
girth of 15 inches downwards. Teak is mainly used in small scantlings.
Elm is a wood of great strength and toughness, found generally on the
continent of Europe and in North America. The grain is smooth, close,
4ind fibrous, offering great resistance to crushing. English elm is brownish
in colour, with a curly grain not easy to split, and it is a noteworthy feature
that the sap wood is equally durable with the heart wood, provided the con-
ditions be those of total immersion or complete dryness. Alternations of
wet and dry bring about speedy decay. In American elm, which is lighter
in colour, stringy in the grain, and liable to split under exposure, the
heartwood alone is durable, and that only when kept constantly under
water.
Beech is a light, compact, fine-grained wood, grown in Europe and the
United States. It is readily cleavable and easily worked. Like elm it is
subject to decay under changes of condition, but is fairly durable if
maintained in either the wet or the dry state.
Oak is possibly the most valuable timber of northern latitudes, and
English oak is particularly renowned for its strength and toughness. It is
Mnfortunately liable to the attacks of insects, and it contains an acid which
has a tendency to corrode iron fastenings. American oak is considered
somewhat inferior to the English and European varieties.
Pitchpine is a product of the Southern States of North America. It is
a strong, h6avy resinous wood, extremely durable, when not exposed to
marine insects, but difficult to work, and subject to cupshakes. It is
procurable in logs, reaching up to 70 or 75 feet in length, with 10 to 20
inches quarter-girth.
Pine, Deal, Fir, and Spruce are terras covering a large variety of timber
of the same generic character, which it is not necessary to discuss here at
any length, more especially as the wood plays no part of unique importance
in dock work. Its uses are confined to purposes common to most structures.
It is a very handy material, with a considerable range of strength and
toughness among the various species. It will be sufficient to remark that
wood from the Baltic is generally superior to that from North America.
Red pine from Scandinavia makes the best timber for framing, and spruce
•deals from the same locality make admirable sheeting piles. The former is
ISO
DOCK ENGINEERING.
imported in logs, 12 to 14 inches square, and the latter in scantlings of 9^
inches by 3 inches and in lengths up to 16 feet. Oregon pine is noted for
the great length and girth of its logs, but it is not a very strong or durable
wood. Signs of decay have been observed in a very short time. It is,
however, very useful for temporary shoring, and can be obtained from 30 to
130 feet in length with 12 to 30 inches quarter-girth. Hemlock, from the
Southern States of South America, is in demand for deals and sleepers.
TABLE XIII. — Weight and Strength op Timber.
Weight
Transverse
1
Weight
Trausverse
Timber.
iD Lbs. per
Streugth
Timber.
in Lbs. per
Cub. Ft.
Strength
Cub. Ft.
in Lbs.
in Lbs.
Greenheart, .
62 to 75
900 to 1,500
Kim,
34 to 37
350 to 450
Mora,
57 „ 68
1,100 „ 1,250
Beech, .
43 „ 53
560 „ 700
Purpleheart, .
Bullet tree, .
62
• • •
Oak,
49 „ 61
500 „ 650
67
• • •
Pitch pine.
41 „ 58
500 „ 700
Kakaralli,
63
• • •
Birch,
45„49
550 „ 650
Jarrah, .
63 to 64
500 to 660
Fir,
34 „ 36
400 „ 700
Karri, .
63„64
650 „ 850
Pine,
32,, 34
360 „ 500
Red gum,
53,, 63
650 „ 7'20
Spruce, .
29„32
400 „ 600
Ironbark,
72
950 „ 1,050
Chestnut,
36„41
650 „ 650
Blue gum,
63 to 71
550 „ 850
Cedar, .
35„47
400 „ 600
Stringy bark, .
58
450 „ 650
Ash,
43 „ 53
600 „ 700
Teak, .
41 to 52
600 „ 700
Note. — The transverse strength given above is the concentrated central breaking
weight of a beam 1 inch wide, 1 inch deep, and 1 foot clear span.
Selection of Timber. — A thorough insight into the merits and defects of
different logs can only be obtained by much experience and close personal
investigation. The selection of timber for important marine works should,
accordingly, only be entrusted to a competent and reliable man. It would
be a difficult matter to enumerate all the indications of weakness in logs,
and many defects are quite latent to the inexperienced eye. Shakes or
splits should be looked for and their extent gauged by tapping. Discolora-
tion is a bad sign, as also are sponginess and the appearance of wormholes
on the surface. Timber with large or dead knots is unsuitable. The heart
should be central. Rankine'^ states the following general indications of
strong and durable timber : —
*' In the same species, that specimen will in general be the strongest and
the most durable which has grown the slowest, as shown by the narrowness
of the annual rings.
" The cellular tissue, as seen in the medullary rays (when visible), should
be hard and compact.
'' The vascular or fibrous tissue should adhere firmly together, and should
show no woolliness at a freshly cut surface, nor should it clog the teeth of
the saw with loose fibres.
* A Manual of Civil Engineering, p. 441.
DECAY AND DESTRUCTION OF TIMBER. 151
'' If the wood is coloured, darkness of colour is, in general, a sign of
strength and durability.
"The freshly-cut surface of the wood should be firm and shining, and
should have somewhat of a translucent appearance. A dull, chalky
appearance is a sign of bad timber.
" In wood of a given species, the heavier specimens are, in general, the
stronger and the more lasting.
'* Among resinous woods, those which have the least resin in their pores,
and amongst non-resinous woods, those which have least sap or gum in
them, are, in general, the strongest and most lasting."
Decay and Destruction of Timber. — Timber is subject to dry and wet rot
and to the depredations of worms and insects. Dry rot is a disintegration
of the fibres accompanied by the growth of a fungus, due to, and accelerated
by, inadequate ventilation. It attacks woodwork in confined situations
free from moisture, and reduces it to the condition of a fine powder. The
disease is infectious, and spreads with startling rapidity. Once attacked,
no remedy can save the affected parts, and the only efficient preventive is
thorough ventilation. Wet rot is a decomposition of the fibres under the
influence of moisture, resulting in putrefaction and decay. It is not
infectious like dry rot, but is communicable to sound timber by actual
contact.
Of worms and insects which attack timber, impair its strength, and in
some cases bring about its utter destruction, the most important are the
Teredo navcUis, the Limnoria terebrans, the Chelv/ra terebrans, and the Termes
or white ant.
The Teredo is found in all British waters, and, indeed, frequents the
majority of seaports. It has a preference for clear salt water, and the
available evidence seems to point to the fact that it avoids fresh, sewage-
polluted, and muddy water with equal impartiality. Its depredations take
the form of tunnellings or excavations into the timber, generally along the
grain, and these it lines with a chalky secretion. It is no uncommon
experience to find holes ^ inch or f inch in diameter. Some specimens of
the Teredo are very large, measuring as much as 2 feet in length.
The Limnoria is a small insect, which is troublesome on account of the
vast numbers in which it infests certain localities. It appears to be
indifferent to the foulness of the water, provided it be saline. Its ravages
are confined to the range of the tide, and it generally works about high-
water level of neap tides.
The Chelv/ra is a shrimp, which undercuts woodwork and causes it to
fall away in flakes. This insect manifests a decided partiality for pure sea-
water, and is, consequently, more often found along the open coast than in
enclosed harbours.
The Fholas dactylus, while principally regarded as an enemy of masonry,
has also been known to attack wood. It bores a number of holes close
together.
152 IX)CK ENGINEERING.
Above groand, timber is subject to the depredations of ants — particu-
larly, in tropical climates, the wkUe ant. Even the hardest woods succumb
to its attacks. The boring is most insidious, the whole of the interior being
eaten away, while the surface remains intact.
Preservation of Timber. — Of all artificial means available for the protec-
tion of timber, alike from destruction and decay, by far the most satisfactory
is the process of creosoting. It coagulates the albumen and fills the pores
with an antiseptic substance, which excludes moisture, repels worms and
insects, and prevents dry rot.
Creosote is an oily liquid contained in the second distillation of tar. Its
composition is somewhat variable ; but, in order to be effective, it should
contain over 40 per cent, of naphthaline, about 4 or 5 per cent, of carbolic
acid, and as little pitch as possible. The process is as follows : — The timber
to be treated, after being dried, is placed in a vacuum, and there heated to
vaporise the sap and expel all traces of moisture. Creosote at a temperature
of about 120** F. is then introduced into the containing cylinder under
considerable pressure. The liquid is absorbed by the wood to an extent
ranging between 3 and 16 lbs. per cubic foot. The former figure applies to
oak and other hard woods, which are rather unsuitable subjects for treat-
ment. Soft, and even green, woods are better adapted on account of their
higher power of absorption. '
Other substances have been advocated for the impregnation of timber,
notably solutions of sulphate of copper (Boucherie's process), corrosive'
sublimate (kyanizing), and chloride of zinc, but they do not give such
good results as oil of tar. A Commission appointed by the Dutch
Government some time ago, for the purpose of investigating the claims
of various preservative agencies, reported that 'Hhe only process which
could be relied upon for the protection of wood from the attacks of the
Teredo was that of creosoting."
Apart from internal treatment, various superficial applications have
been tried, with more or less success. Paint is a very usual agent and an
efiective preservative, provided it be applied only to well-seasoned timber
and periodically renewed. If applied to green timber, it imprisons the sap
and induces decay. In sea-water the coating is liable to be softened and
eroded. Tar, verdigris, and paraffin have also been employed as external
coverings.
The extremities of timber posts let into the ground are frequently
charred to a height of a few inches above the ground level.
For open woodwork in marine situations the following measures have
been adopted, with generally favourable results, more particularly in regard
to the attacks of worms : —
Metallic Sheeting. — A thin covering of copper-plate has proved to be a
most satisfactory protection for piles, but it must extend from below the
surface of the mud to somewhat above high water mark, otherwise the
insect may intrude itself between the metal and the wood. The drawback
GRANITE. 153
to its extensive use is its expense. A zinc covering has been tried, but it
is soon corroded by sea-water. Muntz metal is another substitute.
Pipe Ciuings, — Piles encased in earthenware pipes, such as drain pipes,
'with the intervening space filled in with sand or cement grout, make a
durable combination in situations free from shocks and erosion. A coating
of Portland cement will often answer the same purpose, but it is more
likely to crack. Tubes of steel wire netting, embedded in concrete on
the Monier principle, have been found very effective.
Compound Coverings, — The following method, used on the Pacific coast,
has attracted attention: — "After removing the bark, the surface of the
pile is covered with a prepared compound, some of the ingredients of which
are paraffin, powdered limestone, and kaolin. The pile is then wrapped in
jute burlap, and another application of the compound is made. Wooden
battens are then nailed along the surface, which receives a final coat of
the paint. Piles thus protected have been in use for ten years. The
• coating protects the piles from the teredo, limnoria, and similar animals,
but its duration is not known." '"'
Close Nailing, — ^The driving in, very closely together, of broad-headed
scupper-nails is an expedient of some antiquity. The heads are apt to
rust, and though this is sometimes held to be a further protection from
worms, the statement lacks confirmation. The method has been applied
to dock gates, but it is troublesome and expensive.
A natural protection is very often provided by the accumulation of
barnacles, mussels, and other shellfish upon the surface of the wood. Sea
thorns act in the same way when the surface has been covered with their
•discs.
STONE.
There are many varieties of stone suitable for constructive work, but
the dock engineer confines his attention to a comparative few, which, by
long experience, have gained a reputation for durability and strength. The
principal of these is granite.
Granite is a very bard and extremely durable rock, of igneous origin,
crystalline in structure, and of great value in dock work on account of its
heavy and massive proportions. In its true form it is composed of crystals
of quartz, felspar, and mica; but there are other — so-called — granites con-
taining hornblende (syenitic granite), quartz diorite, kc.
The quartz is a very hard substance, with a vitreous lustre, and prac-
tically indestructible. It renders the granite very difficult to work. The
felspar is lustrous and granular, and, being present in greatest volume,
gives the granite its distinctive colour, which may be white, grey, pink,
red, or brown. It is less hard and less durable than quartz. Mica
is a thin, fiaky substance, with a bright, metallic * lustre. It is easily
•decomposed.
* Snow on " Marine Woodborers," Engineering , Oct. 7, 1898.
154
DOCK ENGINEERING.
Granite is principally used in situations where great strength is required^
such as for copings and facings to dock walls, quoins and sills to entrances
and locks, column and pivot bases, girder beds, paving setts, and road
metal.
The stone is procured in various parts of the United Kingdom, chiefly
in Aberdeenshire, Kirkcudbrightshire, Cornwall, Devonshire, Leicester-
shire, Wicklow, Wexford, and the Channel Isles. Cornish granites have
generally a very coarse grain.
. Sandstone has a crystalline structure composed of grains of quartz
cemented together by various substances, such as carbonate of lime,
carbonate of magnesia, <&c., upon the weathering qualities of which the
durability of the stone depends. A good sandstone should possess a
uniform, compact, bright, well-cemented grain. A dull appearance is
not a good sign. Some sandstones are very friable, others are but moder-
ately durable, but a few of the harder varieties are very serviceable for
dock work, such as those from the reputed quarry of Bramley Fall,*
near Leeds, from the Forest of Dean, in Gloucestershire, and elsewhere.
TABLE XIV. — Compressive Strength op Stone.!
Cruahlng
Cnifihing
stone.
Weight
in Tons per
Stone.
Weight
in Tons per
Square Foot.
Square Foot.
1
Granite— Aberdeenshire, .
800 to 1,200
Limestone — Chilmark,
400
ComiBh, .
600 ,. 1,000
Ma^nesian, .
430
Mount Sorrel, .
850
Sandstone — ^Craigleith, .
360
Trap — Penmaenmawr,
1,060
York, .
.S60
Limestone —Portland,
260
Bramley Fall,
390
Bath, .
90 to 100
Cheshire,
130
Pur beck,
680
Limestone is a somewhat vague term for a stone, the principal con-
stituent of which is carbonate of lime ; and a class which includes chalk,
Portland stone, Kentish rag ' and marble, has a very wide range of
characteristics indeed. The most durable specimens, as a rule, are heavy,
dense, and homogeneous, with a fine, crystalline grain. Portland and
Purbeck limestones, perhaps the best known varieties in general use,
differ slightly from this criterion; the first has a fairly large grain, and
the second is conchoidal and non-crystalline. Both these stones, and,
indeed, limestones generally, and in a lesser degree sandstones, are vulner-
able under the attacks of the Fholas, and this acts as a deterrent to their
extensive use in marine situations. The limestone blocks at Plymouth
* The original quarry of Bramley Fall is reported to be practically worked out,
but much of the stone from neighbouring quarries goes by the same name.
t For a very valuable and complete series of experimental results, dealing with the
crushing strength of .stone, the reader is referred to a paper on *^ The Building Stones of
Great Britain," by Professor T. Hudson Beare. — Vide Min. Proc. Inst. CE., vol. cvii.
DESTRUCTION OF STONE. 155
breakwater had to be replaced by granite blocks owing to the ravages of
the mollusc Apart from this, the growing popularity and the ready
adaptability of concrete have caused it to largely supersede natural rock
for dock construction and harbour works.
Destmction of Stone. — The softer kinds of stone will frequently wear
away under continued attrition and the chemical action of an unsuitable
atmospheric environment, but the destructive agencies most in evidence,
in regard to the more adamantine varieties used in dock work, are living
organisms.
The PJioloa dactylus is a mollusc, living in sea- water, which bores into
limestone, shale, sandstone, and timber, but does not attack granite. It
is a small animal, with a maximum length of about 5 inches, but one
which is quite capable of doing extensive mischief by boring its holes
in close proximity to each other, causing the ultimate collapse of the
masonry.
The Saaicava is another mollusc known to bore into limestone to a
depth of 6 inches. It )ias manifested its presence at Plymouth, Folke-
stone, and elsewhere.
There is apparently no remedy for the ravages of these marine borers,
except the substitution of some other kind of material for the stone
attacked.
156
CHAPTER V.
DOCK AND QUAY WAIiLS.
Definition — Functions undeb Vabious Conditions — Stresses in Retaining Walls
— OVEKTUIINING FOBCES— AnOLES OF REPOSE — ThEOBT OF CONJUGATE PbESSITRES —
Coulomb's Theobem — CHAxn)T's Theorem — Weight of Earthwork — Surcharge
— Restraining Forces — Counterforts — Tns Bars — Weight of Masonry — Em-
pirical FoRMUUB — Conditions of Stability — Centres of Gravity — Typical
Example— Practical Points— Natural Foundations— Stratified Sites— Arti-
ficial Foundations — Piling — Wells and Cylinders— General Methods of
Construction, with Examples of Quay Walls at Newcastle, Cork, Glasgow,
Liverpool, Belfast, Ardrossan, Marseilles, Antwerp, Rotterdam, Dublin,
KURRACHEE, SUEZ, BOUGIE, AND SfAX— CONSIDERATION OF INSTANCES OF FAILURE
AT Altona, London, Southampton, Calcutta, and Liverpool — Underpinning —
Miscellaneous Types of Wall at Hull, Greenock, London, Liverpool, and
Manchester.
Definition. — A dock wall may be said to be a special case of a class of walls
termed Retaining or Revetment walls. Under normal conditions it derives
a certain, albeit varying, amount of support from the hydrostatic pressure
on its face, which more or less neutralises the earth pressure from the rear.
Should, however, the dock at any time be allowed to run dry, the identity
of its functions with those of an ordinary retaining wall would be complete.
This is a possibility which may have to be faced, voluntarily, on account of
repairs and alterations, or involuntarily, for other reasons, such as an
accident to the entrance gates. Accordingly, it is advisable to neglect any
frontal sustaining force and to treat a dock wall as if it were a retaining
wall, pure and simple.
But, even in so doing, it must be admitted that the range of contingen-
cies to which a dock wall is liable far exceed those affecting an ordinary
retaining wall. ''Hydrostatic pressure alone may more than double or
halve the factor of safety in a given wall. Thus, with a well puddled dock
bottom, the subsoil water in the ground at the back of the wall will
frequently stand far below the level of the water in the dock, and the
hydrostatic pressure may thus wholly neutralise the lateral thrust of the
earth, or even reverse it. On the other hand, with a porous subsoil at a
lock entrance, the back of the wall may be subjected, on a receding tide, to
the full hydrostatic pressure due to the range of that tide plus the lateral
pressure of the filling. Again, the water may stand at the same level on
both sides of the wall, but may or may not get underneath it. If the wall
is founded on rock or good clay, there is no more reason why the water
OVERTDRNINO FORCES. 157
should get under the wall thiin that it should creep under aaj stratum of a
well-conatructed masonry or puddle dam, and under those ciroumatanceB the
presence of the water will increase the atability by diminisliing the lateral
thrust of the filling. If, however, as is perhaps more frequently the case,
the wall ia founded on a porous stratum, the full hydrostatic pressure will
act OD the base of the wall, and reduce its stability in practical cases by
About one-half." • These mutable conditions can manifestly only be met by
providing a considerable margin of strength.
Stresses in Retaining Walls. — The forces at work iu the case of an
ordinary retaining wall are three in number: —
(1) There ia the overturning influence of a wedge-shaped mass of earth,
I) C E (fig. 77), behind the wall, which tends to slide down some plane of
rupture, C E, in the absence of proper support.
(2) To this mu^t be added the effect of any snrcharge upon the surface
of the ground constituting the wedge.
Fig. 77. Fig. 78.
(3) And, lastly, there is the weight of the wall acting vertically down-
ward, and consequently oSering resistance to the overturning tendency. If
the bock of the wall be not vertical, as in fig. 78, it is obvious that the
perpendicular line, CD, must still be con-
sidered the virtual boundary of the opposing
influences and that the weight of the earth-
work, F C D, must be included in the weight
of the wall.
It will be well to consider these forces a ^^ ^
little more in detail.
Orertornlng Forces. — The actual extent of the wedge and its effective
pressure can only be matters of conjecture. It is common experience that
unsupported earthwork stands at widely differing slopes, according to the
nature and condition of the particles of which it is composed. To a limited
degree, experiments have determined some of these slopes and fixed what ia
termed an Angle of Repoge (p, fig. 79) for the more prominent kinds of
•Baker on "Lateral Presaure of Earthwork," Mm. Proe. Int-t. O.E., vol. Ixv.,
p. ISO.
158
DOCK ENGINEERING.
•earth. But the values attached to these angles can only be regarded as of
an approximate nature, as will be evident from a glance at the following
table comprising maximum and minimum results obtained by different
•experimentalists : —
TABLE XV.
Material.
Range of Angle of Bepoee.
From
To -
Gravel and shingle,
Dry sand,
Vegetable earth, ....
Compact earth, ....
Well-drained clay,
Peat,
35'
21'
28'
40'
40'
14'
48'
37'
55'
60'
46'
46'
Ranges so extensive render it an exceedingly difficult matter to assign
any angle to a variety of soil, however specific, especially in view of a further
modification due to its degree of humidity. The amount of moisture present
in the sample under consideration very materially influences the experi-
mental result obtained for its angle of repose. A slight quantity, just
sufficient to occupy the interstices between the grains of solid matter, has
been found to increase the frictional resistance to movement, and, accord-
ingly, to produce a correspondingly greater angle of repose. Any excess
of moisture, however, over and above this trifling amount, results in a
diminution of the frictional resistance ; and if the humidity be indefinitely
increased, the material eventually acquires a muddy consistency to which
there is no angle of repose worth noting. Ordinary clay, for instance, in
the dry condition crumbles at 40° ; moderately moist, its inclination may be
increased to as much as 50° ; allowed to become saturated, it subsides at an
angle of 10°.
Argillaceous earths are most susceptible to the deteriorating influences
of moisture, and any admixture of sand with the clay only produces an
accentuation of the evil, because the impermeability of the clay ofiers an
obstacle to the escape of water which has entered through the pores of the
sand. A striking instance of this is afforded in a notable landslip behind
a quay wall at Altona, to be dealt with at a later stage.
The foregoing considerations distinctly emphasise the necessity for the
prompt and adequate drainage of earthwork, and particularly so in the case
of dock and river walls, where the earth backing is generally in a state of
intermittent immersion. Under the head of a rising tide, water penetrates
to an equal height behind the wall, and, unless there be adequate means
for its withdrawal with the ebb, the volume of water thus confined will
prove a serious augmentation of the overturning forces.
THE THEORy OP CONJUGATE PRESSURES.
159
Quite apart, however, from the question of humidity, there is another
difficulty in the way of estimating the angle of repose for cases in practice.
The earth behind a dock wall is often anything but homogeneous. With
the most moderate foundation depths, a series of totally different strata
will generally be passed through, each having its own particular angle of
repose. And even supposing the most favourable case — that of filling of a
fairly uniform texture — it is manifest that the increased pressure upon
the lower layers will confer upon them a greater density, and so modify
their conditions of stability that the line of rupture, instead of being
straight, will become more and more inclined. Further, the absence of
pressure upon the topmost layers will enable these to stand at a steeper
inclination, so that the natural outline of the mass would present the form
of an ogee curve (fig. 80). Altogether, it must be frankly confessed that
it is practically impossible to arrive at any thoroughly
reliable data for dealing with each case in situ, and,
in the absence of definite information, the only course
open is to make certain assumptions, approximately
accurate, and to allow a sufficient margin of safety to
cover attendant errors.
Several theories, accordingly, have been put forward in regard .to the
magnitude and direction of the resultant pressure of earthwork on a
retaining wall. It would be impossible, within the limits of this work,
to investigate all these theories exhaustively, but it will be noticed that,
however distinct in development, they contain a common elemental factor.
Considering the wall as of unit length, calling the height h ( A B or
C D, fig. 77), and the angle of rupture $, the sectional area of the earth
wedge may be stated as — ^ , and its weight as -: , w being the
weight per unit volume. The various theories may
then be covered by the following general expression : —
Fig. 80.
P = ^' X C,
(11)
Fig. 81.
in which P stands for resultant pressure, and C is a
variable coefficient dependent upon several considera-
tions, such as the angle of repose, f, the surface
slope, a, of the earth behind the wall, the batter, /3, of
the back of the wall, and the direction, 7, of the
resultant.
In the ensuing examination of some of these theories, the foregoing
symbols will retain their respective significations throughout.
The Theory of Coiyugate Pressures.— Professor Rankine, in his work
on CivU Engineering (pp. 167 and 318), has developed a theory of earth
pressure which ignores the existence of any cohesion between the particles.
It is based on the following principle, primarily enunciated in a paper on
l6o DOCK ENGINEERING.
" The Stability of Loose Earth," contributed to the Philosophical Transac-
tions of the year 1856, viz. : — "The resistance to displacement, by sliding
along a given plane, in a loose granular mass, is equal to the normal
pressure exerted between the parts of the mass on either side of that
plane, multiplied by a specific constant." The restriction renders the
theory somewhat defective in its relationship to ordinary revetment walls
with well-consolidated backing, but it is nevertheless apparent that any
calculations made on this basis will err only
on the side of excessive strength.
Starting with a definition of conjugate
stresses as a pair of stresses acting upon two
planes supposed to traverse a point in a body,
such tliat each stress is parallel to the plane
upon which the other acts, and, futher, dis-
tinguishing as principal stresses those stresses
Fie. 81a. which are mutually normal, * we may go
on to show that there are three cases in
which the intensity and direction of the resultant stress can be deter-
mined, viz. : —
1. When the principal stresses are of the same kind — i.e., either both
positive (compressive) or both negative (tensile), with equal intensities.
2. When, with equal intensities the stresses are not of the same kind ;
and,
3. When the stresses are of either kind, but with unequal intensities.
Case I. — The resultant stress must clearly be of the same kind as the
principal stresses, and have an intensity equal to that of either of them. In
fig, 82, A B and B C are planes upon which two principal stresses, P and Q,
are supposed to act. Since these are, by hypothesis, equal in intensity,
heir magnitudes will be proportional to the sides, AB and B C, respec;-
tively. If, then, from the point of intersection we set off O X to represent
P = j9 X A B, and O Y to represent Q = q (or p) x B 0, O Z will give the
magnitude and direction of the resultant, R. Since the triangles, ABC
and O X Z, are similar, it follows that R is perpendicular to the plane, A C,
and is proportional to the side, A C {i.e., R = r* x A C), and, therefore,
that the intensity of pressure of the resultant is equal to the intensity of
each of the principal stresses, which is equivalent to stating that r = p =^ q.
Case II. — When the sense of one of the principal stresses is altered,
the intensities remaining equal, the effect is to change the direction of the
resultant, but not its amount or intensity. In fig. 83 the principal stresses
are P and Q, as before, but the sense of P is inverted. By a construction
* If two planes, X X and Y Y, be supposed to traverse a point, 0, in any body, and
if the direction of the stress, p, on the plane X X be parallel to the plane Y Y, then the
direction of the stress, q, on the plane Y Y is parallel to the plane X X, and the two
stresses are said to be conjugate. When X X and Y Y are at right angles the stresses
become principal stresses (fig. 81a).
THE THEORY OF CONJUGATE PRESSURES.
l6l
similar to that in Case I., and readily understood from the diagram, the
direction of R is foand, and it will be noticed that it makes the same
angle, &, with the direction of Q, as the resultant in Oase I., but on the
opposite side.
Yi TiZ
Fig. 82.
Case II Ly with which we are mainly concerned, is a combination of the
conditions obtaining in the preceding instances and may be solved from
them. For it is possible to take two subsidiary intensities such that the
principal intensity, g, is equal to their sum and the principal intensity, p,
to their difference, thus —
+ — ?i ~
P^
2
q+p q-p
2
2
Dealing with these subsidiary intensities in pairs, the problem resolves
itself into finding, first, the resultant of two like intensities, each equal to
—^j as in Case I. ; secondly, the resultant of two unlike intensities, each
equal to ^-^ as in Case II. ; and, lastly, the combined resultant of these
two.
In fig. 84, set off O X = , perpendicular to the plane A C, to
It
represent the resultant intensity due to two like equal intensities of that
amount. Next set off O Y = ^^~ at an angle X O Y = 2 tf, to represent the
resultant of two unlike equal intensities. Completing the parallelogram,
OZ = r will be the resultant of these component intensities in direction and
magnitude.
The same result may be demonstrated by a slightly modified diagram,
which lends itself to a clearer analysis of the range of stress.
In fig. 85 draw 0 H at right angles to the plane A 0, from the point of
intersection O, and set off O M = ^ . Produce the line of action of the
stress Q to L, taking the point L such that O M L is an isosceles triangle
11
l62
DOCK ENGINEERING.
with the sides MO and ML equal. With centre M and radius
M N = ~~ describe the arc Nq N N^ Ng cutting M L in N. Join N O,
which thus becomes the measure of the resultant intensity r.
The angle ^ being variable, the angle H M L = 2 ^ will also vary, and
with it the angle M O N, which is the obliquity of the direction of the
resultant in reference to O M, the normal to the plane, A 0. The locus of
the point N is the semicircumference NQNNg. The angle M OjN attains
its maximum value, manifestly, when the direction of r is a tangent to
the curve — i.e., when the point N coincides with N^. When this is the
case the angle M N O is a right angle, and the angle M O N becomes
. , MN . .q - p
O M 9 ^ P
Write
Whence
sin 9 =
9 - P
q + p
p \ - sin
(12)
q 1 + sm 9
In applying this theory to earth pressure, it is to be noted that the angle
MON represents the limiting angle consistent with equilibrium; in
other words, the angle of repose (^). Equation (12) then determines the
minimum intensity, />, of horizontal pressure necessary to maintain the
stability of a mass of earth, the measure of whose vertical pressure intensity
is q.
In the case of a retaining wall, the earthwork behind which does not
rise above a horizontal surface level with the coping, q is equal to the weight
of a unit column of earth of height, h — i.e.,
q =wh.
The mean intensity is
wh
"j
THE THEORY OF CONJUGATE PRESSURES.
163
and the total pressure
Hence, siuce
Q =
P =
"2 •
1 - sin (p
(13)
1 + Sin (f>
The line of action of P is, as in the case of water pressure, at one-third
of the height of the wall above its base.
A simple graphical construction for obtaining the numerical value of
A2 ; — i may advantageously be inserted here. Take a vertical line, A B
1 + sin 9 "^
(fig. 86), to represent A, the height of the wall, to any convenient scale, and
A C
Fig. 86.
from B draw B C, making the angle 9 with A B. Draw A 0 horizontally,
and with centre, C, and radius, C A, describe the arc A D. Then B D is
the line whose length measures U; :i?^^- to the same scale.
* \ 1 + Sin 9
For B D* = (B C - C D)2 = (B C - A C)2
h ^2
,cos <p
I - sin (p\^
= ( - A tan 0 )
\oos <p ^ J
\ cos (p )
(1 - sin y)»
1 - sin^ 9
= A2
1 - sin 9
1 + sin <p
The case of conjugate stresses — viz., that in which the stresses are not
mutually perpendicular — is perhaps not strictly essential to the present
purpose, as its application is confined to those retaining walls in which the
surface of the earth backing is not horizontal — a condition of such rare
occurrence in the practice of dock engineering as scarcely to warrant any-
thing in the nature of a lengthy demonstration,'^ It may be of interest,
* There is only the poesibility of a river wall being surcharged by a sloping embank-
ment.
1 64 I^OCK ENGINEERING.
however, to give a succinct description of the method by which the general
formula is evolved.
In fig. 87, let the angle N O M ( = f) represent the limiting angle of
repose, and the semicircle Ng N Kq, the locus of the point N, as in fig. 85.
Through O draw the line O X Y, making the angle M O Y = a, the
obliquity of the conjugate pressures, and cutting the semicircle in X and Y.
Then the limits of the ratio of the intensities of the conjugate pressures are
OX OY
OY* OX"
The angle a may have any value between zero and (p. In the former
limit, which is the case when the conjugate pressures are perpendicular to
each other, and become principal stresses, O X Y coincides with O Nj Nq and
_— -i- ( = ^ — L.\ is the minimum value of -. When the obliquity is
O N^ \ 1 + sin 9/ q
the greatest possible, such that a ^ (p, the points Ng and Nq coalesce in
N, and the limit of the ratio of the conjugate pressures becomes unity.
For any intermediate position in which a = X O M , the limiting ratio
(^j of the conjugate pressures may be determined as follows: — Draw
S M perpendicular to X Y, and join M X, M Y, each line making the
angle & with X Y.
p^_QX_OS-XS_| (q+p)co% «-^ (y-jp)cos 6
^'~OY""OS + YS"'| {q +p) cos a + 1 {q -p) cos &
Then
— - COS a -COS B
- —^ cos a + cos 9
q^p
. (U>
Now, 8in^ = t^2±^8ina,
= y-g^
. />)2
. COS &= A / 1 - 7^ To sin2 a
And as
/(^ " P)^ " (5' ■*" P)^ sin2 a
sin^ = ^ / ':,
-j'^
, ^■, pY sii^^ ^ - (q+P)^ sin^ a
cos tf^
(9-pr
9 + P / . o ^ ^-o-
= V sm^ © - sin^ a
q-p
= - — — J cos^ a - cos^ 4>.
q-p
THE THEORY OF CONJUGATE PRESSURES.
165
Hence, substituting in (14), and cancelling
a— v
p cos a - n/cos'^ a - cos^ ^
9 cos a + >/co82 a - cos- 9
(15)
Now, as the stresses are inclined to one another at the angle a, the
intensity of the vertical pressures in the case of earthwork will be equal to
the weight of a unit column multiplied by cos a.
g' = wh cos a.
The mean intensity, therefore, is
wh
7i =
cos a
and the total pressure
Accordingly,
P =
whT-
cos
Q = -rr- COS a.
^ cos a - vcos^ a — cos^ 0
cos a + V cos- a - cos^ ^
(16)
It will be seen that when the surface of the ground is horizontal as=0,
-cos a = 1, and
p _ wh^ 1 - sin 9
~ 2 ■ 1 + sin (p'
as previously demonstrated.
For a surface sloping upwards at the angle of repose, a = ^ and
P = -^— cos ^.
(17)
According to Professor Rankine, the line of action of the resultant
force is always parallel to the surface of the ground. A modification of the
theory, due to Dr. Scheffler, determines the
direction of the earth thrust as inclined to ^^
the horizontal at a constant angle, identical
with the angle of repose. In this way,
although the total amount of the thrust is
greater by Scheffler' s hypothesis (being as E G
to EF, fig. 88), yet, except in one instance,
the overturning effect is less, owing to the
nearer approach of the line of thrust to the
vertical. The one exception is the case in
which the surface of the ground has an in-
clination ^ to the horizontal, and then the
two theories lead to the same result.
Another modification, due to Professor
Fig. 88.
Keilly, takes into consideration the batter, or inclination to the vertical^
1 66 DOCK ENGINEERING.
of the back of the wall. In fig. 89, the point X is determined by drawing
MX at an angle, OMX - 2^.
^^ ^^ Then the total thrust is measured graphically
by
wh^ OX
ON,
^x if -Nf. ^ = -ir-rri^.
0
Fig. 89.
or analytically by
p _ J^. >/r+ sin* 9 - 2 sin ^ cos 2 p /^S)
2 1 + sin <p
When the back of the wall is vertical, i8 = 0, and the equation reduces
to
wh^ 1 - sin f>
2 l+sm^
which agrees with Kankine's result for similar conditions. The direction
of the resultant is constant at an angle / to the horizontal, such that
y = /? + X, the last-named angle being deduced from the equation —
. ^ sin ©sin 2/3 ,-^.
8inX= — ■ ^ . . (19)
V 1 + sin^ (p - 2 sin ^ cos 2 /?
It will be observed that in none of the foregoing expressions is any
account taken of the friction exerted by the particles against the back of
the wall — ^a factor which tends to resist displacement. In fact, the assumed
conditions only hold good at a suitable distance from the wall beyond the
range of its frictional influence.
A formula has been devised by Professor Boussinesq to cover this defect.
If >(/ be the angle of friction between the wall and the earth, and x the
horizontal distance from the face of the wall, the following expressions are
given by him for the intensity of horizontal and vertical prossure for valuea
of X less than . A " ^^^'^ ^ ._
\ 1 + sin ^
/r J. ,. 1 - sin^
w (h ■{• X tan -^z) -. — -
Horizontal pressure = . -; . (20)
> 1 H sin z
1 +
^ \ -\ sm p
Vertical pressure = ^^=^ — — . . . (21)
\ 1 + sin 9
At the face of the wall a; = O, and the expressions become —
, 1 - sin 0
toh~ : — -
Horizontal pressure = ^ ; , (22)
. /I - sin 0 ,
1 + V r '• — tan -vj/
\ I + sin ^ ^
COULOMB'S THEOREM. 167
Vertical pressure ■■ — • • • (23)
\ 1 + sin f> ^
CoiUomb'a Theorem. — What is practically the same formula as that
enunciated by Kankine has been developed by MM. Prony and Coulomb,
on somewhat different lines, as follows : —
In fig. 90, C E is the line of repose. Were the wedge of earth, D C E,
a solid mass it would have no tendency to slide down the plane, C E, the
frictional resistance between the two surfaces being sufficient to counteract
movement. Evidently, then, if the earth yield at all, it must do so by
fracturing along some other plane, the position of which remains to be
determined. Meanwhile, assume a position, 0 F.
Through the centre of gravity of the wedge, D C F, draw K O, vertically,
to represent its weight, W. Draw L O, making an angle, ^, with the normal
to the plane, C F, to represent the ultimate reaction of the plane, and L K
a horizontal line through K. Then the pressure on the back of the wall is
measured by
P = L K = W tan d = -2- tan tf cot (tf + (p). . (24)
It is now necessary to find the angle which gives the greatest possible
value to P. Take the variable factors in the preceding expression, differ-
entiate, and equate to zero.
d tan ^ cot (tf + 0) « . , . ^ , . , ., . ^
"^ -^ = sec* tf cot (tf + 9) - tan ^ cosec* (^ + ^) = 0.
This reduces to
sin (2 tf + 2 ^) = sin 2 tf, . . . (25)
and, therefore, since the sines of supplementary angles are equal,
,'.2& + p= 2
whence it is evident that the greatest thrust is obtained when the line of
rupture, C F, bisects the complement, D C E, of the angle of repose. In
this case,
P = -TT— . tan* d,
2 '
which is a variant, in form only, of Rankine's expression, since
G - 1)-
' -•'»'• fn'
1 + sin p
There are, in fact, several different methods of arriving at the same
1 68
DOCK ENGINEERING.
result. For -instance, without using the angle of friction, as in the pre-
ceding investigation, take the forces acting at the point, O, in tig. 91, and
resolve them along the plane of rupture, 0 F. Then equate them for
equilibrium. The coefficient of friction being tan ^, we have
P (sin & + cos & tan p) = W (cos tf - sin 6 tan ^) ;
...P.!fi^^J^f»»5.^, . (26)
2 1 -•- cot tf tan ^* ^
which, when tf and 9 are angles such that ^ = — - — ^ , is readily trans-
formable into
or.
p __ t^?A- 1 - sin <p
2 1 + sm <p
A D
F
1
V
L
W /
/
K /
•
h ^E
B
C
Fig. 90.
Chaud'i/s Theorem.* — The undoubtedly excessive values attributed to
earth pressure, in the preceding investigations, have led a French engineer
to approach the problem from a fresh standpoint, and to evolve a solution
which, despite its complexity, yields results more in accordance with prac-
tical observation.
A F D X E
/
'X^
\\
\
y
r/
.4'
— «- ... N
1;
h.
>
a
V
/
/
\ 7 /
^/
\
\
^G
B
\
A
Fig. 92.
B
Fig. 93.
M. Ohaudy starts with the postulate that a pressure, Q, applied to the
surface of a mass of earth causes an oblique thrust, P, and the object of his
investigation is to find the amount of this thrust, and the angle at which
• M&moirt8 tt Corrvptes Rtndus des Trat'uux de fa SociiU dett Ing^nieurs Civile de
France, Bulletin de Decembre, 1895.
CHAUDY'S THEOREM. 169
it exercises its greatest effect. He proceeds to do this by resolving the
pressure, Q (fig. 92), into its component parts, Q sin 7, and Q cos 7, along,
and perpendicular to, the direction of the oblique thrust, assumed to make
an angle, 7, with the horizontal, and, in this way, he determines the amount
of the oblique pressure as
P = Q sin 7 - Q cos 7 tan f> = Q sin 7 (l - ^^), • (27)
the last term being the deduction due to friction.
Considering, now, an element, x, of the surface, A 0, as undergoing an
intensity of pressure, g, and noting that y, the corresponding element of
the surface exposed to the oblique intensity, p, is x sin 7, we can derive
from the above equation —
/ tan ^\
py = pxsiny = 5a: sm 7(^1 - ^^j,
whence,
'■-'('-^)' • ■ • w
which gives the relative intensities of the two pressures.
Applying this to the case of a retaining wall, A B C F (fig. 93), we see
that the vertical force for each element of surface is the weiglit of a strip
of earth, toxa, and, therefore, that
P = M?x2a;ax sin y ( 1 - -)
^ \ tan 7/
= areaFCE x w; sin 7 fl - ^?5_?\
^ \ tan 7/
tan 7,
Now, the area FOE = iFG.CE,
in which F G = F C cos ( 7 - ^) = A sec /? cos (7 - p),
and C E = A cosec 7 ;
A2
. • . the area F 0 E = — cosec 7 sec /? cos (7 - ^),
and P = :5?2^'.8ecjScos(7-/?)(l - ^^y . (29)
When the back of the wall is vertical, ^ = 0, and the equation simplifies
into
tan 7,
To determine the value of 7, which will give the maximum value to the
equation, differentiate the variable factors, as before, and equate to zero : —
T> w;A2 / tan 0\ ,.,^,
dy
170 DOCK ENGINEERING.
sm^y ^' '^^ \ tan 7/
Multiply by ^^^jfy
. • . — — - - tan* y tan (y - P) + tan 9 tan 7 tan (y - /?) = 0.
co8^ y
Substitute
1 + tan* y for — =— -, and :; 7 ^ r» for tan (7 - /?).
' cos* 7 1 + tan 7 tan p mi/
Then,
^ , 2 tan 9 + tan /?^ « tan 9 ,«-.
tan* 7 - 1 — ^ 5 tan* 7 = ,— - — -~z — nj, . (31)
' 1 - tan <p tan p ' \ - tan (p t&np ^
a cubic equation which determines the direction of the resultant and its
maximum value.
The case of a retaining wall with a horizontal ground surface has alone
been dealt with, the investigation of the general case being far too lengthy
and involved for insertion. It may be stated, however, that the general
formula is deduced as
p ^ ur^ cos (7 - 13) /j _ tan^N sin 7 cos (/? - a)
2 ' cos P ' \ tan 7/ ' sin (7 - a) cos /?' ' ^
and the direction of the resultant is to be derived from the following: —
^ « 2 tan ^ + tan /?
' 1 - tan (p tan p + tan p tan a
(tan Q) + tan Q) tan a
1 — tan 9 tan ^ + tan ^ tan a '^
tan p - tan a ( 1 - tan (p tan /?)
1 - tan <p tan ^ + tan /? tan a*
(33)
So much for the purely theoretical aspect of the question which, how-
ever, is by no means exhausted. Should the student be desirous of still
further investigation, he will find, at the end of the chapter, reference to a
few of the sources from which he may obtain additional information.
Weight of Earthwork. — The weight, w^ per unit volume of the earth-
work behind a retaining wall can only be estimated from experimental
results, a number of which are embodied in the following table. Much,
however, depends on the degree of humidity of the earth in question, as
well as on its actual chemical composition, which, within the limits of the
same generic name, may vary considerably. Then it must also be borne
in mind that unless the backing consist entirely of carefully selected filling,
it is a practical impossibility to accurately gauge for the full extent of the
wall the depths of the dlfierent strata to be met with. In the majority of
cases an estimate has to be founded upon the information derived from a
few isolated borings, which may entirely fail to take account of pot-holes or
adventitious beds of treacherous material.
RESTRAINING FORCES.
171
TABLE XVI. — Approximate Weight per Cubic Foot op Various
Kinds of Earth.
Lbs.
90
98
100
118
170
Fine dry sand, loose,
„ ,, well shaken,
Coarse pit sand,
Damp river sand, .
Quartz sand,
Gravel, 90 to 95
106
102
95
106
126
125
100 to 120
Loose, dry shingle,
Mud
Dry, common earth, loose,
Common earth, slightly moistened,
Densest and most compact earth, .
Loam,
Marl,
Clay, 120 to 135
Chalk, 117 to 174
Shale, 162
Rubble filling (with interstices), 100
Surcharge. — The amount of surcharge upon a quay or dock wall can be
determined by reference to the weights of cargo to be deposited there and
of any superstructure upon the quay. A definite limit, however, is
generally fiixed in the former case, beyond which wharfingers and others
should not be permitted to load quay spaces or shed fiioors, and an allowance
of about 3 tons per superficial yard will generally be found adequate to
cover all reasonable contingencies of sur-
charge. The effect of the surcharge should
be considered as extending from the vertical
back (actual or virtual) of the wall to the
intersection of the line of rupture with the
quay surface, and its line of action taken
as passing downwards through the centre of
this distance. Fig. 94 shows the method
of combining the effective pressures due to
the earth wedge and the surcharge. The
distance, F G, between their respective
centres of gravity is divided inversely in
the ratio of their weights, and the sum of the latter is taken as acting
through the point, K, thus found. It will be noticed that, in this way, the
effect of the surcharge is not merely to increase the direct horizontal thrust
against the back of the wall, but, at the same time, to raise its point of
application and thus still further increase the overturning moment.
Having dealt with those forces which tend to disturb equilibrium, we
now turn our attention to those which tend to maintain it.
Restraining Forces. — The magnitude and line of action of the restraining
forces are open to less controversy and difference of opinion than is the case
with the overturning forces. If the wall have a vertical back the dead
A D
— %%
w
s /
pU
y
p
I
r i
/
Fig. 94.
172 DOCK ENGINEERING.
'weight of its structure constitutes the one and only element of stability,
and its line of action is obviously vertical through the centre of gravity.
If, however, the back of the wall be inclined to the vertical at an angle,
/?, as in fig. 81, the nett weight of the wall must be increased by — ^— tan /?,
the weight of the earth directly supported by the wall and manifestly
assisting to maintain equilibrium. The combined weights must be taken
as acting through a common centre of gravity.
Such, at any rate, is the legitimate course to adopt from a purely
theoretical point of view. At the same time it must be admitted, on
unimpeachable testimony, that the assumption is not borne out by actual
experiment. Sir Benjamin Baker states that " he has invariably observed
that when a retaining wall moves by settlement or otherwise, it drops away
from the filling and cavities are formed. A settlement of but -^^ of an
inch, after the backing had become thoroughly consolidated, would suffice to
relieve the offsets of all vertical pressure from the superimposed earth, and
the latter cannot therefore be properly considered as contributing to the
moment of stability."* Considering, however, that the purely theoretical
aspect of the problem involves equal, if not greater, discrepancies on the other
side, in unduly augmenting the effective overturning thrust, it is no inequit-
able arrangement to regard the advantages accruing to the weight of the super-
imposed earth as compensating for the neglect of the cohesive power of the
backing. Where the offsets at the back of the wall are continued to some
depth, it may reasonably be urged that any indisposition of the earthwork to
follow settlement in the wall argues a correspondingly high degree of cohesion
between the particles and a considerable modification of the calculated thrust.
Another point which calls for attention is the extreme likelihood of
water finding a passage beneath the wall, especially in porous foundations,
for, in this way, the effective weight of the wall is decreased by the weight
of a volume of water equivalent to the immersed section. This may amount
to as much as 45 or 50 per cent. ; a reduction of great importance. The
effect, however, is only felt when the dock is full of water, and then the
support derived from the hydrostatic pressure on the face of the wall is
sufficient to compensate for the diminution in weight, unless the water in
the dock be lowered rapidly while the earth backing is imperfectly drained.
The liquid head due to the water imprisoned behind the wall, combined
with percolation through the foundation, is sufficient to produce a dangerous
complication, resulting in more than one instance, from actual experience, in
movement and disruption.
Counterforts, or narrow pilasters, are often built at regular intervals
behind a retaining wall with the view of adding to its stability. Their
value in this respect is entirely a question of adhesion. In the case of
masonry walls it has frequently been found that a separation has taken
place between the counterfort and the body of the wall. Such a separation,
* Min. Proc, Inst. C.E,, vol. Ixv., p. 181.
WEIGHT OF WALLS.
175
however minute, is sufficient to nullify the advantages of counterforts, and
even to invest them with dangerous potentialities, for, in falling back, they
add some portion of their own weight to the earth pressure against the wall.
Provided, however, the counterforts be adequately bonded into the body of
the wall (and this may be effected very satisfactorily in the case of walls con-
structed of Portland cement concrete), there can be no doubt as to the
advantage to be derived from their aid. The thickness of the wall may then,
for theoretical investigation, be regarded as increased to the extent of th&
thickness of the counterforts, divided by the distance apart at which they
are set ; in other words, the wall may be taken at its mean thickness. At
the same time it is a matter of opinion as to whether the material
may not be more economically distributed uniformly.
In instances where it is rendered necessary, additional security may he
afforded by the use of tie-rods or tie-bars firmly connected to the wall near
the top and carried to a secure anchorage in the ground some distance away.
The very great leverage (measured from the base) at which such a tensile
force would act, renders a comparatively slight rod capable of counteracting
a considerable degree of earth thrust. The expedient has often been
adopted for the purpose of strenj^thening walls which have showed signs of
yielding. Means should be provided for properly tightening up the bars
or rods by means of gibs and cotters, screw shackles, or other contriv-
ances. A rough and ready way is to heat the whole length of the bar
before completing the attachment ; the contraction in cooling will generally
be found sufficient to bring the bar into stress.
Weight of Walls. — The weight in air of the various kinds of material of
which a dock wall may conceivably be composed is stated below : —
TABLE XVIL — Approximate Weight per Cubic Foot of
Mineral Substances.
Lbs.
Lbs.
Basalt, ....
187
Masonry, . 116 to 144
Brick, ....
115 to 135
Mortar, ....
109
Brickwork in mortar, .
112
Quartz, ....
165
Felspar^
162
Sandstone—
Flint, ....
164
Gatton (Surrey), .
103
Granite —
Calverley (Kent), .
118
Cornish,
164
Whitby (Yorks.), .
126
Aberdeen,
166
Red (Cheshire),
133
Dublin, .
170
Craigleith (Edinburgh),
141
Guernsey,
187
Darley Dale (Derby),
148
Limestone —
Talacre (Flint),
150
Bath, .
120
York, .
157
Portland,
130
Auchray (Dimdee),
159
Chalk, .
145
Abercarnc (Monmouth),
168
Purbeck,
150
Slate-
Chilmark,
155
Cornwall,
157
Kentish rag, .
166
Westmoreland,
173
Marble,
170
Welsh, .
180
Magnesian,
175
Trap, ....
17a
174 ^^^^ ENGINEERING.
Empirical Formnlse. — General Fanshawe's rule was to make the thickness
of rectangular revetment walls of brickwork, sustaining ordinary earth, the
following percentages of the height : —
For a batter of
1
T
: 24
per cent.
1
15-
: 25
1
: 26
1
TI7
: 27
iV
: 28
«
1
24
. 30
For a vertical v
^all
: 32
A rule sometimes adopted for perpendicular retaining walls on railways
is to divide the height into three equal parts and make the thicknesses ^,
^, and ^ respectively of the total height.
The following general observations on the subject are given on the
authority of Sir Benjamin Baker* : —
'* Experience has shown that a wall ^ of the height in thickness and
battering I'' or 2"" per foot on the face possesses sufficient stability when the
backing and foundation are both favourable. It has been similarly proved
by experience that under no conditions of surcharge or heavy backing is it
necessary to make a retaining wall on a solid foundation more than double
the above, or | of the height in thickness. Within these limits the
engineer must vary the strength in accordance with the conditions affect-
ing the particular case." As the result of his own experience Sir Benjamin
Baker '* makes the thickness of retaining walls in ground of an average
character equal to ^ of the height from the top of the footings."
Conditions of Stability. — Having duly selected a provisional sectional
profile for a dock wall, and having defined in magnitude and line of action
the overturning and restraining forces, it now remains to take the resultant
of the latter and consider its efiect upon the wall as a whole. The possi-
bilities of failure are threefold —
1. The wall may fail by overturning about the outer edge of its base or
of any bed joint. To achieve such a result the overturning moment about
these points must exceed the moment due to the restraining force. When
the moments are equal there is theoretical equilibrium ; but, in order to
ensure a sufficient margin of safety, the axis of overturning should be
assumed to lie some little distance within the wall — say, at least, ^ of the
width of the base.
2. The outer edge of the wall at any horizontal section may be crushed
in consequence of excessive compression. This is not likely to arise so
much from the actual total weight upon any section as from the unequal
distribution of stress. Unless the resultant thrust pass exactly through
the centre of gravity of each horizontal plane the stress intensity is not
uniform throughout. Uniformity of stress is possible in revetment walls
* Min, Proc, Inst, C,E,, vol. lxv», p. 181.
CONDITIONS OF STABILITY.
175
having a considerable backward slope, but from the very nature of their
functions this ideal is unattainable in dock walls, and it follows that a
certain portion of each bed joint is more highly stressed than the remainder.
The intensity is greatest at the outside edge, and, assuming the joint to be
a perfect one, it diminishes uniformly as it recedes from the face. If it
reach a zero value, it may do so either at the back of the wall or at some
point within the wall. The latter alternative should be avoided, as it
entails a tensile stress beyond the compressive limit — a stress which bed
joints are ill adapted to resist, and which, accordingly, they should not be
called upon to undergo. In fig. 95, A B is a horizontal bed joint and R 0
represents, in line of action and magnitude, the resultant pressure upon the
joint. Resolve R into its two components, NR and NO respectively,
parallel and perpendicular to A B. The former constitutes a shearing stress,
which will be considered later; the latter is the total direct compression
N C
upon AB. At A set up the perpendicular AD=2 ^-^. Then, assum-
ing compression to vanish at the point B, join D B and the triangle A D B
D
Fig. 96.
Fig. 96.
will be the graphical representation of the amount and distribution of pres-
NC
. / N (J \
sure over the joint, A B. For the area of the triangle A D B = ^( 2 -j-= x A B )
= N 0. And, since the effect of any system of loading is equivalent to
supposing the whole concentrated at its centre of gravity, the line NC
necessarily passes through the centre of gravity of the triangle A D B in
order to conform to the condition of zero stress at B. Clearly, then, this
A B
entails A C == —^ . In other words, the resultant thrust passes through the
extremity of the middle third of the wall, but if tension in the joint is to be
avoided, it may not exceed this limit.
The resultant passes through the centre of section (E, fig. 96) when
AD
there is uniformity of stress throughout, and AK = —^ is the mean
intensity. The stress diagram in this case is, accordingly, a rectangle
A B A B
having the same area. Between the two limits AE=— - and AC = — s-
(for we may disregard as inapplicable all values exceeding these) the diagram
\y» (^^)
176 DOCK ENGINEERING.
will assume some intermediate trapezoidal form. For instance, let G
(fig. 96) be the point of application of the thrust : the corresponding stress
area will be H A B N. The line H N is defined by the necessity of passing
through the point F, and by the following condition :
in which a = A K, is the mean intensity of stress, a: = G E, is the eccentricity
of the thrust, and ^ = A B, is the length
H of the base.
The demonstration of this condition
^ depends upon a simple theorem in
J mechanics.
KABM (fig. 97) being any body
whose weight is W and centre of
Fig. 97. gravity G^, if by the transposition of
any part of its volume M O N with
weight Wy its form is altered to the outline H A B N, then the new centre
of gravity, Gg, is determined by the proportion
G2 G| _ w?
92 9i
and the horizontal projections of Gg G^ and ^2 9i follow the same law.
Now, let us apply this result to the pressure diagram. Call MN y.
In fig. 96 H K F and F M N are equal triangles, and the horizontal distance
between their respective centres of gravity is, clearly, | L Then, in the
ly
foregoing equation (34), writing v) =r ^ and W = a /, we have
3.1? ly
21 " ial
_ 6aa;
y — J- ...... \*^0)
which defines the position of the point N corresponding to any assigned
value of X,
A table giving the resistance to compression of various kinds of stone
will be found in Chapter iv., and the safe loads on foundations are given
on p. 183.
3. The wall may fail by shearing horizontally along some bed joint.
The amount of shear is N R (fig. 95), the horizontal component of the
resultant thrust. The resistance of masonry joints to actual shearing,
which depends largely upon their cohesion, is usually abandoned in favour
of their resistance to sliding, which depends on friction alone, and, having
a lower value, affords a margin of safety to cover defects in workmanship.
In any case this is all the duty which can be expected from the base joint
between the wall and its foundation. The amount of resistance to sliding
is CN, the vertical component in fig. 95, multiplied by the tangent of
LOCI OF CEan:RE8 OP GRAVITY.
177
the angle of repose — i.e., of the steepest inclination at which a block
of the substance in question will remain stationary. This frictional
resistance is quite independent of the area of the surfaces in contact, but
its intensity at any point corresponds to the intensity of pressure at the
same point. The following are values for the tangent of the angle of repose
of several surfaces, usually designated the coefficient of friction : —
Dry masonry and brickwork, 0*6 to 0*7.
Masonry and brickwork, with wet mortar, 0-47.
Masonry and brickwork, with slightly damp mortar, 0*74.
Before applying the foregoing principles to a definite example it may be
as well to explain one or two methods adopted for finding the centre of
gravity of the section of a dock or other retaining wall.
Loci of Centres of Gravity, — The centre of gravity of a square or
rectangle lies at the intersection of the diagonals (O, fig. 98).
The centre of gravity of a triangle is at two-thirds of the length of a
median measured from the apex (O, fig. 99).
The centre of gravity of a trapezoid is at a point O, fig. 100, on the line
AB, bisecting the parallel sides such that -j-= = — — ,
and h are the lengths of the sides bisected at A and B respectively.
A
where a
Fig. 98.
Fig. 99.
The result may be obtained by means of a simple graphical construction.
Let A C D B (fig. 101) be a trapezoid. Bisect A B and C D at the points
E and F respectively, and join E F. Produce B A to G, so that A G is
J^z
equal to C D. Produce C D to H, so that D H is equal to A B. Join G H.
The intersection, O, of the lines E F and G H, is the required centre of
gravity.
178
DOCK EN6INEERIN0.
The same principle may be applied to finding the common centre of
gravity of two areas. Let A C D B (fig. 102) and C F H E be two areas,
whose respective centres of gravity are Gj and Gg. Join Gj Gj. From G^
and G2 draw two parallel lines, in this case horizontal, but, generally
speaking, preferably perpendicular to Gj Gg, and make G^J proportional
to the area C F H E, and G^ K proportional to the area A C D B. Join J K.
The intersection of J K and G^ Gq at the point, O, gives the common centre
of gravity of the two areas.
Sections of dock walls, when not actually forming any simple geometrical
figure, may be subdivided into a number of such figures. The combined
centre of gravity for the whole figure can then be obtained by the method
just described, taking the areas successively and finding the joint centre for
each pair. Or any of the following methods may be employed : —
1. In fig. 103 a wall section is shown divided into 3 rectangles. E is
the centre of gravity of the topmost rectangle, A C D B, found by inter-
Fig. 104.
secting diagonals. F and H, in like manner, are the centres of gravity
for the other two rectangles. Join EF and take a point G such that
EG areaOLMJ _,, ^. ,
GF ~ — ATDB' ^^^^ G 18 the common centre of gravity for the two
rectangles. Join G H and take a point K such that
GK areaLNOP
KH areas ACDB + CLMJ*
K is the centre of gravity of the whole figure.
2. The point K may be found by combining the co-ordinates of the
LOCI OF CENTRES OF GRAVITY.
179
subsidiary centres of gravity ; thus, in fig. 104, calling the areas of the
rectangles A, B, and C respectively —
Y _ Aajj + BiCj + Cx^
^ aTb rc '
A + B + C *
Surface of Quay
ock Bottom
Scales : 12 feet = 1 inch. 30 tons .-= 1 inch.
Fig. 106.
3. A very close approximation may be made by the practical expedient
of cutting out the profile of the wall in stout cardboard, and suspending it
i8o
DOCK ENGINEERING.
from two consecutive comers. The intersection of the vertical lines
through the points of suspension gives the centre of gravity of the figure.
It is better to suspend from three points ; the third line acts as a check
against possible error.
In all three instances the assumption has been made that the wall is
homogeneous. When this is not the case, it will be necessary to deal with
the weights of the different sections, instead of their areas. Thus, if two
adjoining sections of a wall have areas A and B and unit weights, w^ and W2
respectively, their common centre of gravity will be found by dividing the
an Jk
line joining their individual centres inversely in the ratio ^ .
Typical Example.
Fig. 105 is the profile of an actual dock wall, constructed at Liverpool, to
which the methods of stress investigation just described have been applied,
with the following results. The material of the wall is Portland cement
concrete ; the foundation, sound rock ; the filling, selected earth and rock
rubbish, moistened and well consolidated. The wall is taken at unit
length : —
Area of section of wall (deducting pipe trench),
Weight of wall at 145 lbs. per cubic ft.,
Area of section of filling resting upon wall,
Weight of filling at 112 lbs. per cubic ft.,
Angle of repose assumed at .
90** - 45°
Angle of rupture to vertical ^ , .
Area of hypothetically raptured wedge,
Weight of wedge at 112 lbs. per cubic ft.,
Extent of surcharge, ....
Amount of surcharge at I ton per sq. ft. ,
Total vertical thrust at back of wall.
Resolved horizontal thrust against wall.
Total effective weight of wall and filling,
Resultant thrust on foundation, .
Overturning moment about outer edge of toe.
Moment of stability about
Factor of safety, .
Width of foundation.
Eccentricity of thrust, .
Average intensity of pressure on foundation per sq. ft. ,
Maximum intensity,
Average intensity of shearing stress per sq. ft. at base,
Maximum intensity,
If
876 sq. ft.
66-7 tons.
310 sq. ft.
15*5 tons.
45^
22" 30'.
648 sq. ft.
32-4 tons.
23-18 lin. ft.
7*7 tons.
40*1 tons.
16-6 tons.
72-2 tons.
74 tons.
340-3 ft. -tons.
1101 ft. -tons.
3-2.
26-5 lin. ft.
2-66 ft.
2-7 tons.
3 '8 tons.
0-6 ton.
0-8 ton.
Pra>ctical Points,
The two essential features of a well-designed dock wall are weight and
grip on the foundation,* Without these qualifications even a high moment
*Proc. Inst, C,E,, vol. Ixv., p. 180.
PRACTICAL POINTS. l8l
of stability has proved useleas. The atability of a wall depends to as large
an extent upon the immobility of its foundation aa upon its own inherent
resistance to overturning.
The importance of adequate drainage, in this connection, has already been
alluded to. Where springs or other sources of continuous flow are met
with during the building of the wall, they should be conducted to some
suitable vent where they may escape freely. Any attempt at repressing
them will only result in an outburst elsewhere. Infiltrations of water into
the foundation should be dealt with by a temporary drain at the base of the
wall leading to a pumping well.
With the same object in view, the filling behind a wall for a thickness of
2 feet or so will advisedly be composed of packed rubble stone and broken
brick, the interstices of which will act as conduits for subsoil water leading
to weep-holes, or outlets, running through the wall at stated intervals.
These weep-holes may he formed by drain pipes of from 4 to 9 inches
diameter, and they will generally be placed at distances of from 50 to 100
feet, ai^ording to the nature of the backing.
Fig. lOa.— Old Dock Wall at Leith (1806). Fig. 107.— Quay Wall at Hheemere.
In order to derive as much benefit as possible from the cohesion of the
particles, the earth backing should be carefully punned in 12-inch layers, and
well watered to ensure thorough consolidation.
OffaeU in the back of the wall, for the purpose of reducing its thickness,
should be narrow and shallow, in preference to being broad and deep, par-
ticularly in cases where the foundation is at all unsatisfactory, as the former
.arrangement is conducive to greater uniformity of pressure.
The bailer usually assigned to a wall, when the face is not plumb, varies
between 1 in 8 and I in 24. A battering face to a wall naturally increases
its stability, but, at the same time, it detracts from its efficiency. Modern
ships have vertical sides with an upper " tumble home," or inward inclina-
tion, so that the advisability of, and even the necessity for, walls with plumb
1 82 DOCK ENGINEERING.
faces become apparent. Old walla are frequently to be found with consider-
able batter, both straight and curved, as in fig. 106, an old wall at Leith, and
fig. 107, a wall at Sheemeas, constructed by the late Sir John Rennie. These
may be compared with the latest type of quay wall at Liverpool shown in
fig. 169.
A curved or splayed toe to a wall is a valuable feature, provided it be
Dot canied so high as to nullify the advantage of a vertical face. Prolonged
to some distance beyond the face line, the " toe " becomes an apron. The
former is illustrated in figs. 165 and 169, the latter in fig. 223. The object
of an apron is to prevent any abrading or softening action upon the ground
in front of the wall, whereby any forward movement would be assisted.
Pig. 108.— Wall at Kidderpur Dooka, CalcatU.
Counterforts should be disposed, as far as possible, to form foundations
for the bases of columns of sheds, or other structures intended to be built
upon the quay. They can be carried up from any ofi'set level. The inter-
vening spaces, instead of being occupied with filling, may in certain coses be
arched over, and the vaults thus formed left vacant in order to relieve the
pressure. Such arched counterforts are often arranged in two or more tiers.
Where circumstances render it desirable to still further lighten a wall,
pockets may be introduced into its interior, either to be left empty or filled
with light material. Fig. 108 shows the Kidderpur Dock wall treated in
this way, because of its weak foundation. Walla thus constructed, however,
FOUNDATIONS. 1 83
are very liable to slide forward on their bases, owing to insufficient weight,
as actually happened in this instance.
A trench or gallery, for hydraulic supply pipes and water and gas
mains, may often be managed within the body of the wall, at a short
depth below the coping level. Access to this will be obtained by man-
holes placed at convenient distances apart, say, 76 to 100 feet.
In setting out the line of a dock wall, it is by no means desirable to
make it absolutely straight, even if intended to be so. Apart from the
possibility of some slight forward movement producing an appreciable and
unsightly bulge, there is the effect of an optical illusion which causes a
perfectly straight coping to appear curved outwards. This latter can be
counteracted by giving the wall an almost infinitesimal curvature in the
opposite direction. A versed sine of 6 inches in 1,000 feet will generally be
found sufficient.
Fonndations. — The foundation constitutes so important a feature in
connection witi) the construction of dock walls as to call for some detailed
observations. Care should be taken to see that in each case certain essential
conditions are fulfilled. These conditions may be stated as follows : —
1. The inclination to the vertical of the resultant pressure upon the
surface of the foundation should not exceed the angle of repose of the earth
in question. This ensures what is termed stability of friction — i.e., there
will be no likelihood of the wall sliding bodily forward upon its base. The
condition can always be met by giving a suitable bevel to the surface, so
that it slopes downward from tiie front of the wall to the back.
2. The deviation of the resultant pressure, from the centre of symmetry
of the foundation, should not be more than on&sixth of the width. This
condition is necessary to maintain absence of tension at the back.
3. The maximum intensity of pressure, at any point, should not exceed
a certain limit, dependent upon the nature of the ground. The safe intensity
of pressure on natural foundations has been
determined as follows : —
Oo Imrd rock, 9 or 10 tons per sq. ft.
On soft rock and hard cl&y, 2 to 3 „ „
On sand and gr&vel, 1} ,, 2 „ ,,
On compact earth, I •> li ,. „
On soft, uncertain ground, . . 1 ,. .,
Where an artificial foundation has been
prepared, the following intensities should pj jqj
not be exceeded : —
Por Portland oement concrete, . 10 to 12 tons per 84. ft.
For rubble 010801117 '» hydraulic mortar, . 4 „ 6 ,, „
In the case of natural foundations, care must be taken that there is no
possibility of lateral escape, and, in the case of artificial foundations, the
prepared bed must have sufficient depth to prevent transverse fracture, as
indicated in fig. 109. The depth of the bed, d, will depend upon the
1 84 I>OCK ENGINEERIKQ.
amouut of projection, x. Assumisg an ultimate tensile resistance, for good
concrete, of 100 tba. per square inch, and treating the portion a; as a canti-
lever, fracture would occur, with a uniformly distributed load,
100 rf"
whence, considering w as the pressure on the foundation, in tons per square
foot, and taking a factor of safety of 2,
d= Jl^.x (36)
4. The texture and chemical composition of the foundation should be
such that it is not liable to deterioration from external influences. Certain
varieties of rock are softened and washed away by the action of water. The
writer has seen sandstone, which required the use of the pick to excavate it,
degenerate into the consistency of quicksand after a short exposure to a
running stream. Clays are very susceptible to atmospheric influences,
expanding and contracting under changes of temperature. Such strata
should be covered as rapidly as possible.
5. An unyielding foundation is, par excdl«ncr, the best, but where this
cajinot be realised, the foundation must be but slightly and uniformly
compressible.
^;
Fig. 110.— Section of WaU. Fig. Ul.— Plan.
Berculaneum Dock, Liverpool.
The following are a few remarks on prominent varieties of earths : —
Rock, if of a good character, is the most valuable of all bases. It is
firm, durable, and unyielding. It involves, perhapa, a little more labour in
dressing to a level surface, but, in many cases, inequalities in this direction
may be met by benching in steps. Any fissures should be made good, and
unsound parts cut away. If the rock be of a soft nature, inclined to pasti-
ness, it diould be well drained, and not allowed to remain long exposed.
If the site be such that the rock rises very nearly to the surface, the dock
STRATIFIED SITES. 1 85
wall may be comparatively economically constructed in the form of a thin
veneer of masonry or concrete, securely attached by dovetailing, at intervals,
to the vertical face of the rock. Such was the method adopted at the
Herculaneum Dock, Liverpool, where the rock cutting was faced by 2 to
4 feet of masonry, with vertical dovetails 5 feet wide and 4 feet deep, at
20-feet intervals, as shown in figs. 110 and 111. If, however, the rock
be very hard and durable, the necessity for veneering is obviated, as at
Ardrossan (fig. 112).
Clay is a very uncertain material. It varies in volume, texture, and
consistency. When thoroughly dry, it is hard and friable ; when saturated,
it becomes soft and viscous. Mixed with lime, it forms a brittle compound,
known as marl. When the adulterant is sand, the more tenacious product
is called loam. Clays possess so many purely local attributes that little can
be said of their efficiency, as a class, for foundation purposes, beyond that
they are usually satisfactory, if properly protected. One variety of clay —
the blue clay — however, possesses striking and dangerous characteristics,
which call for especial precautions. Several instances of failures in dock
walls have occurred by reason of its treacherous nature. Apparently firm
in itself, it often conceals planes of non-adhesion — surfaces in such a state
of greasiness that they slide over one another with the greatest facility.
These planes may be some distance below the foundation level, and involve
the upper stratum of clay in the forward movement of the wall, as actually
took place at the S.-W. India Dock.* A blue clay foundation has been
responsible for the sliding of dock walls at Southampton, Calcutta, Avon-
mouth, and elsewhere. Nominally and generally bluish in colour, the
upper layers of this clay are sometimes yellow, due to the change of a
protoxide of iron into a peroxide, by the action of air and moisture.
Sa/tid and Gravd are usually firm and durable foundations, practically
incompressible, but they must be confined laterally. They need protection
from the action of currents. Very often beds or pockets of these substances
are met with in the boulder, drift, or glacial clay. If too deep for excava-
tion, they may be rendered very serviceable by the expedient of mixing
some neat cement with the topmost layer.
Stratified Sites. — The question of the depth at which it is desirable to
found a quay wall depends not only on the projected level of the dock
bottom, but, to a far greater degree, upon the nature and disposition of the
strata met with. Having reached a depth adequate from the point of view
of design, a problem presents itself which may be resolved into four heads,
the first and simplest of which has just been dealt with.
1. A sufficiently firm foundation of indefinite extent. The wall may
be erected thereon, with such precautions as the nature of the case
requires.
2. A hard stratum overlying a soft one. Here it is essential to preserve
the hard covering intact. For example, if a bed of clay overlie a quicksand
* Min, Proc, hist, CS., vol. cxxi., p. 120.
1 86 DOCK BNOINEERING.
it is evident that any perforation of the clay will allow the quicksand to
escape under the superimposed pressure.
3. A Moft atratum of moderate depth overlying a hard oae. In this case
it is advisable to found at the lower depth. If actual excavation of the site
be impitLcticable, the desired object may be attained by the use of bearing
piles, cylinders, piers, and the like.
4. A soft stratum of considerable depth. Means must be taken to
lighten the wall as far as ia consistent with its stability, and to distribute
the weight over a large area. Framed timber rafts, mats of fascine work,
layers of rubble pitching, rows of logs laid horizontally — these are a few of
the methods adopted for equalising and reducing the pressure intensity over
foundations of this nature.
Artificial FonndationB — PUed Fmindations.—Aa the use of piles is of
wider application than the range of this chapter, they have been dealt with
Fig. Iia— Quay Wall at Rotterdam.
generally in a previous section (Chapter iii.). It only remains to add that,
for the purpose of dock walls, a very considerable advantage accrues to the
use of raking piles. Owing to the obliquity of the resultant pressure, there
is a considerable transverse strain upon vertical piles, whereas it is quite
feasible to drive the piles at such an inclination that this transverse strain
may be avoided, and, with it, the tendency to plough up the ground in
front Instances of piled foundations are shown at Rotterdam (fig. 113),
Limerick (fig. 114), Sheemeea (fig. 107), and Rouen (fig. 116).
Well Foundations.— libe principle of a well foundation consists in
cau.Hing a hollow shaft or cylinder to sink through a soft stratum by
excavating operations carried on from the interior, aided by weighting the
circumfei-ence, if necessary, untU a firm bottom is reached, whereupon the
ARTIFICIAL FOUNDATIONS. 187
ahaft or cylinder, as the case may be, ia filled in solid, and the superstrui:-
ture erected upon it. The wells are of brick, iron, or concrete, or a
combination of any of these. Cylinders being much more common for
Fig. 114.— Dock Wall at Limerick.
Hard Chalk
;. 116.— Quay Wall at Rouen.
1 88
DOCK ENGINEERING.
well foundations than rectangular shafts, the former word will be used in
the sense of a generic term.
1. Brick Cylinders, — In point of antiquity this type of foundation is
pre-eminent, having been used from time immemorial for the purpose of
well sinking. The method of operations consists in laying upon the surface
of the ground a circular curb — formerly of wood, but now universally of
Vertical Section
Half Plan.
Scale 4 ft' J inch.
Figs. 116 and 117.— Wrought-iron Curb.
metal — in shape like the letter L placed thus F, or an angle iron with its
uppermost side horizontal. The two wings are strengthened by gusset
plates or stiffeners, set at intervals. The curb is not necessarily in one
IRON CYLINDERS. 189
single piece : for large cylinders, such a base would be inconvenient and im-
practicable ; it is generally composed of segments bolted together. Details
of a wrought-iron curb for a bridge foundation in India* are shown in
figs. 116 and 117. The height of the curb is 4 feet, and the width of the
brickwork base, 3 feet 7 inches. The diameters of the outer and inner
edges of the curb are 12 feet 6 inches and 5 feet 4 inches respectively.
" The gusset plates, A, twelve in number, framed with angle irons, E, were
fixed in pasition and temporarily bolted to the outside circular plates, from
which they radiated inwards, forming in cross-section a V shape ; the top of
the V being the top segmental plates, C, which were placed upon the gusset
frames and fixed with bolts and drifts to the angle-iron ring, H, the whole
being riveted together. Finally, the inside sloping plates, D, were fixed
and riveted to the angle irons, E, which finished the operation." The
spaces between the gussets were filled in with concrete.
Upon curbs similar to the foregoing the brickwork, or ateining, is
founded, vertical bolts (K, fig. 116) being employed to firmly connect the
two parts. Excavation, carried on in the interior of the cylinder and
beneath its base, causes the cylinder to descend, the action of the cutting
edge being assisted by the weight of brickwork above. As the cylinder
sinks, brick rings are added continuously until the required depth is
obtained.
Great care has to be taken during these operations to maintain the per-
pendicularity of the cylinder. This, of course, depends upon the equal and
uniform settlement of the cutting edge. The mast trying time is during the
sinking of the first 10 feet or so, and it is recommended that, where possible,
the curb should be sunk alone to this depth. The first layer of brickwork
may then be some 5 feet in height, and no succeeding layer should be more
than 10 feet. It is further recommended that the topmost course of brick-
work of each layer should be removed before commencing the next layer, so
as to ensure a joint perfectly clean and free from any trace of fallen earth.
Where there is much side friction, the mere intrinsic weight of the
cylinder may not be sufficient for the purpose of driving. Additional weight
is best added in the form of iron rails and kentledge, which are compact and
easily handled. The actual amount of friction to be encountered will
depend on local circumstances, but under ordinary conditions it has been
found to vary between 3 and 5 tons per square yard. The average rate of
sinking in the instance quoted above was 6 feet in eight hours.
Iron Cylinders, — Metal cylinders are almost invariably built of cast or
wrought iron, in tiers of tubular castings or of circular plating, the cutting
edge being furnished by the lower edge of the bottom tier. Adjacent parts
in the case of cast iron are connected by internal flanges, and in the case of
wrought iron by fish-plates also arranged internally, with tie and angle-
iron stiffeners at intervals. Horizontal flanged joints offer facilities for the
* "Cylinder Foundations" by Imrie Bell and John Milroy, Min, Proc, Inst, C,E.,
vol. xzviii.
I90 DUCK BNGINESRINQ.
placing of iron kentledge for weighting purposes, and brackets may be
specially cast for the same object. This method wa^ adopted in the case of
foundations for the piers of a bridge in the River Clyde, the bed of which is
running sand to a depth of 80 feet* Four piles were driven as vertical
guides for each cylinder, and uniform subsidence wa^ obtained by systematic
distribution of the kentledge. Brackets, 6 inches long, were cast on the
lower flange of each length {6 feet 6 inches) of the cylinder, which last had
a dianieter of 8 feet 4 inches. The kentledge was cast in the form of circular
segments, 12 inches thick, so as to fit the concavity of the sides of the cylin-
der, and rest upon the brackets. In this way lOi tuns dead weight was
deposited in live rings upon each tier. Owing to their symmetry and the
mutual support afforded by contiguous sur-
faces, there was no tendency to displacement
in any of the pieces. The rate of sinking
was 5 feet per working day.
Cast-iron cylinders, 5 feet diameter and
25 feet apart longitudinally, centre to
centre, were adopted for the substructure
of the earlier quays at Newcastle-on-Tyne
(fig. H8).t They were sunk under atmos-
pheric pressure. Over the intervening
spaces, masonry and brick arches were
turned, springing from cast-iron beams which
connected the front and back cylinders.
Crescent-shaped rows of metal sheet piling
joined the front cylinders below low water
level. The superstructure consisted of ashlar
facing with concrete backing and granite
coping. The wall, however, showed signs
of weakness before the dredging in front of
_,. ii8T_Qua \v i] ^^ '^ reached the intended depth, and the
Newcastle-on-Tyna. ' work had to be strengthened by a trench of
concrete at the back.
Elliptically shaped "cylinders" of cast iron in continuous rows were
then experimented with, the sheet piling being discarded, but the result was
equally unsuccessful. They were found to be too weak to resist lateral
pressure. Apparently the failure was due to insufficient thickness of metal,
for the substructure of the deep water quays at Cork was satisfactorily
carried out in oval-shaped "cylinders" of concrete (figs. 119 and 120).
Concrete cylinders present no essential structural difference from thase
of brick, as already described, their only distinguishing feature being the
employment of concrete instead of brickwork for the steining. Perhaps at
• Min. Proe. hut. O.E„ vol, xxviii,
+ Scott on "Deep Water Quays, Newcastle-on-Tyne," Mm. Pror. Infl. C.E.,
CONCRETE CYLINDERS.
191
no place have they been practised so extensively or developed bo such &
degree as in the foundation for the quay walls of the River Clyde. From
the elementary series of single cylinders has been developed a dual, and,
finally, a triple form shown
in figs. 121 and 122, and
described in the following
extract from a paper on
" Clyde Navigation " by the
late Mr. James Deas, * the
information being revised
and supplemented to date by
the courtesy of Mr. Archibald
Hamilton : —
" The cylinders for carry-
ing the quay walls are triple,
9 feet 7J inches outside and
5 feet 9^ inches inside dia-
meter. They are made in
rings 2 feet 6 inches deep
by 1 foot U inches thick, in
movable wooden moulds on a
platform. The concrete con-
sisted of 5 of gravel or broken
stones and sharp sand te 1
of Portland cement of the
strongest description, mixed
together by steam power in
mixers designed for the pui^
pose, water being added to
bring the mass into a plastic
stete. To facilitate lifting,
the rings were divided into
three and four segments, al-
ternately, so as to break bond
when built into the cylinders.
The division was effected in a
simple manner: malleable-iron
dividing plates, | inch thick,
were placed radially across
the empty wooden moulds in
the position required ; the
concrete was then filled in and
well punned with hammers,
weighing 25 lbs., bo as to secure homogeneity and a smooth surface. Twelve
Pigs. 1 19 and 190.— Quay WaU at Cork.
•Jfin. Pnc I. Mwh. E., 1896.
CONCRETE CYUNDBR8.
193
hoars afterwards the dividing plates were withdrawn, and two days later
the wooden moulds themselves ; and in periods, varying from nine days
in hot summer weather to three weeks in the rains of winter, the rings
Couet'Crorv Shoe for CyLuuLer.
PLcuv of Shoe
iimn 6 0
^uliiliilnl
Sc4Ue f^4S^
12 3 4
SeclCorh
at XX. 1
SecUorv
at YY. VI
SecUon
at ZZ. I
SoclU VZ4*^
Figs. 123, 124, 125, and 126.— Cylinder Shoe at Glasgow.
were ready for removal and building. The volume of one ring complete
was 10^ cubic yards, and the weight 18 tons, the heaviest segments weigh-
ing about 6 tons each.
13
194 ^^^^ ENGINEERING.
" The bottom ring, differing from the others, is called a corbelled ring,
because it is made less in thickness all round the bottom edge, in order to fit
into a cast-iron shoe (figs. 123 to 126), and is tapered inwards and upwards
to the full thickness of I foot 1 1 inches. The shoe is of V-shape, 2 feet
deep, of I -inch metal, and the same external size as the rings ; the under
side of the bottom concrete ring rests on a shelf in the shoe, 6 inches from
the top. The wedge-shaped space below is filled with concrete. The shoe
weighs about 4^ tons, and Is in six parts for convenience of placing in the
trench, which was excavated along the line of the quay wall. The bottom
of the trench was about 2 feet below low-water level, where it was made
19 feet wide, the sides sloped upwards with a batter oi l^ horizontal to
1 perpendicular. Staging was erected to carry the travelling cranes and
digging apparatus. On the bottom of the trench the shoes were placed
exactly along the line of the quay wall, and the corbelled ring, being placed
on the shelf in the shoe, was bolted to it by thirteen
I^inch bolts. A malleable-iron washer plate, 5 inches
broad by ^ inch thick, was sunk into the top
surface of the corbelled ring, in which the recess
for this plate and the holes for the bolts passing
through the ring had been made in the moulding of
the concrete ring. The cyUnders, being triple, were
"R" iQfl« — M ihnH P^*<5^ ^^ ^^® treuch so as to dovetail into one another
of forminff Joint — ^^® ^^ front and two behind, alternating with two
at J fig. 123. ^ front and one behind. The sides of the groups,
where they pressed against each other, were flattened
for a breadth of 5 feet so as to ensure a good bearing.
" When the building-up of the rings forming one group of cylinders was
completed to the full height, the sand and gravel were dug out, simul-
taneously, from within each of the three cylinders by means of cranes or
excavators specially designed for that purpose. From 400 to 600 tons of
east-iron segmental weights, of the same shape as the rings, were generally
required to force each group of cylinders down to the required depth, which
is nearly 60 feet below the coping level of the quay. The tops of the
cylinders finish about 12 inches above low- water level. The average rate of
sinking was about 1 foot per hour ; in good working sand as much as 3 feet
per hour was attained. When the group had been sunk, each cylinder was
cleaned out by means of the excavators to the level of the bottom of the shoe,
and was then filled to the top with Portland cement concrete. On this
foundation the quay wall is built. In order to effectually close up the
apertures between the adjoining groups of cylinders a timber chock pile,
30 feet long by 12 inches square, was driven behind, angleways, so that a
sharp comer bears hard against each of the adjoining cylinders.
** The walls are of concrete rubble, and many of the stones weigh from
2 to 3 tons each. The walls are faced with concrete ashlar, in courses
ranging from 18 to 15 inches thick ; the concrete blocks are not less than
CONCRETE CYLINDERS. 1 95
4 feet long by 2 feet broad on the beds, and the headers not more than
10 feet apart from centre to centre. The cope is of granite, 3J feet broad
by 17 inches thick, in lengths of not less than 4 feet.
" To increase the stability of the quay walls of the Prince's Dock, tie-rods,
2^ inches diameter and 60 feet long, were put in, fixed to blocks of concrete
masonry, 12 feet long by 6 feet broad and 8 feet deep (fig. 121). Where a
depth of 20 feet at low water is afforded, the tie-rods are 64 feet apart, and
where there is 25 feet depth at low water, they are 32 feet apart. Where
28 feet depth at low water was desired, the single row of triple cylinders was
supplemented behind by a row of twin cylinders, and the tie-rods were
increased to 3^ inches diameter and 70 feet length, and placed 64 feet apart.
*' Including tie-rods and excavation of trenches, the cost of the walls
to give 20 feet depth at low water was £80 per lineal yard; to give
25 feet, £90 per lineal yard ; and to give 28 feet depth, £120 per lineal
yard."
The same method of construction, with some slight modifications, has been
employed in constructing the later quay walls at Newcastle-on-Tyne. The
" cylinders " in this case were rectangular in plan, 30 feet long, 20 feet wide,
and 37 feet deep, with a rectangular internal cavity 20 by 10 feet, leaving
walls 5 feet thick (figs. 127, 128, and 129). The process of sinking was
carried out as follows : —
" The curb was 6 feet in height, the cutting edge being an iron casting of
V-shaped section, 2 feet 1 inch deep, with vertical wrought-iron straps
attached, and timber lining. The cast-iron toe was made in four parts,
which were bolted and riveted together at the comers. In constructing the
curb, the castings were first set and bolted temporarily together, after which
the timber lining (elm or beech) was fitted and bolted upon it. The finished
curb was let down into position in four parts, which were bolted together at
their comers in the bottom. Sometimes a little concrete was put into the
curbs before they were let down. The bottom was levelled to receive the
shoes, and was made up, where necessary, to 3 or 4 feet above low-water
level. Straps were put across the corners on the inside at the top of the
curb to prevent the sides from bulging out. The curbs, being set level, were
filled with 6 to 1 concrete, and on this the sides, 6 feet thick, were built all
round. The shutters for concreting were 3 feet deep, and were carried on
9-inch by 3-inch standards. After each 3-foot filling sufficient time was
allowed for the concrete to set. When the structure had been built to a
height of 9 or 1 2 feet above the top of the curb, it was stripped and sunk,
the interior being taken out by grab dredgers until the top was 3 or 4 feet
above low-water level." By repeating the process of alternately building and
sinking in stages of 9 or 12 feet, the full depth of 37 feet was attained, when
the toe of the curb fairly entered into a stratum of hard ballast. " The
sinking blocks were not guided or suspended in any way, but were left
entirely free and were thus liable to work a little out of place. Sometimes
.a block would heel over considerably on one side, but could generally be
196 DOCK ENGINEERING.
SlgB. 127, 12S, and 129.— Nencnatle Quay,WaU.
CONSTRUCTION IN THE OPEN. 1 97
righted again by the excavation." Old rails and kentledge were used as
sinking weights. The heaviest load was 350 tons.
Having reached a satisfactory depth, a little copper slag was put in the
bottom of the wells prior to filling the whole with 7 to 1 concrete containing
rubble. Small bags of concrete were packed by divers all round the toe
under the curb, and then the bulk of the concrete was lowered in skips
through the water to the bottom, and gently released.
The intervening spaces of about 2 feet between adjacent piers were piled,
back and front, and concreted.
The superstructure consisted of a sandstone ashlar facing, backed by
5 to 1 cement concrete with granite coping. The face has a batter of
1 in 12.*
General Methods of Construction.
Apart from the means adopted to secure a firm and reliable foundation
on sites more or less unsatisfactory and untrustworthy, there are a great
variety of methods practised in constructing the dock wall itself ; so varied,
in fact, as to scarcely admit of any classification, though an attempt will be
made here to include some of the more prominent and typical systems under
five heads, viz. : —
(a) Ordinary constrtictton —
In the open.
In trenches.
Within temporary dams.
(P) Subaqueous construction —
In pneumatic chambers.
With monoliths.
Construction in the Open. — A description of this method calls for little or
no amplification. Where the base rests upon the natural surface of the
ground, the wall, if of masonry, is built in the ordinary way, generally with
the aid of overhead travellers. If of concrete, it will be necessary to
provide means for the support of the face moulds. This may be done by
the use of temporary uprights, sometimes called " soldiers." These uprights
(fig. 39), placed at convenient distances apart, have a rebate on their inner
faces, within which the moulds are free to move vertically. When the latter
have been lifted or lowered to their assigned position, they are temporarily
fixed by means of wedges. The swivel hooks shown in the fig. are for the
purpose of raising the moulds. Alternatively, the moulds may be supported
by wooden cantilevers built into the wall at each succeeding course, as shown
in fig. 38, and temporarily counterweighted by concrete blocks. These
cantilevers can be afterwards cut away to an inch or so within the face line
* Scott on ** Deep-water Quays, Newcastle-on-Tyne," Min. Proc. Inst, 0,E,n
voL cxix.
198
DOCK ENGINEERING.
of the wall, and covered with a thin veneer of cement. Or if their ends
be not considered unsightly they may be simply sawn flush with the surface
of the concrete.
Where the base of the wall lies below the ground level, the earth may be
excavated at any suitable slope until the required depth is reached. If the
strata will admit of it, it is preferable to bench out the ground in a series of
steps to avoid the formation of a possible plane of rupture between the
filling and the natural earth. The steps may even with advantage be sloped
downwards away from the wall. Fig. 130 is an illustration of a masonry
dock wall built under a combination of the foregoing circumstances. The
ground in front of the wall had previously been excavated to the proposed
depth ; that at the rear of the wall is partially sloped and partially benched.
The projection from the back of the wall near the coping level is to form the
floor of a trench for hydraulic and other pipes.
Md bom
Boulder
Clay
^^T^-VT^T'
18 6'
Fig. 130.— Dock Wall at Liverpool.
Constmction in Trenches. — The means adopted for obtaining the required
depth for the base of a wall by means of timbered trenches is illustrated in
fig. 131, which exhibits the actual strata passed through in a definite
instance on the banks of the Mersey. The vertical series of shores are
placed at intervals of from 1 0 to 1 2 feet. The width of the trench at the
top is, of course, greater than the assigned foundation width, by the sum of
the thicknesses of the timber settings. The small " grip," or trench, in the
bottom is for drainage purposes. The method of construction presents no
essential difference from those already indicated. The shores and walings
which, together with the sheeting piles, are withdrawn as the wall is built,
offer facilities for the support of concrete moulds. By this system the earth
in front of the wall is excavated at a later stage. In the meantime, any
space between the front of the wall and the side of the trench is occupied by
CONSTRUCTION WTTHIN TEMPOKAEY DAMa I99
filling tipped in as the wall rises in height. Care must be taken to bring the
wall up in regular lifts as far as possible, contemporaneous, and to avoid any
extenaive " racking back," which causes inequality of pressure on the founda*
tion, and necessitating abrupt
changes in the timbering, may _, ^*?r^*«L_^«?'
induce vertical cracks in the
wall.
Trenching was adopted for »
quay wall at Belfast as indicated
in fig. 132, which also shows the
nature of the strata dealt with.
Sleetoh is the local name for
slightly indurated or compact
mud.
Constrnctlon within Tem-
porary Dams. — The foregoing
sections have dealt with 3ite.i
more or less inland during the
period of construction. Of the
many ways in which the work
may be carried on when the .site
is continuously under water, the
following is one which admits
Fig. 131.— Timbered Trench.
Sckl*. W het to 1 iDub.
Fig. 133.— Quay Wall at Belfaat.
of constructive work, under normal conditions, after the initial provision
of a watertight compartment.
200 1>0CE BNOIMEBRIKO.
Fig. 133 shows a section of a timber d&m (a description of it will be
fovnd on p. 105, antt) which has been floated over the site (at LiveTpool),
weighted, sunk, and ^ited. The bottom edge of the dam has been made
watertight by means of a tipped bank of clay puddle, which La prevented
from slipping away under the softening influence of water by barges sank
on the outer side. Within the enclosed area thus provided, work may
Fig. 133.— Conatniclion within Temporary Dam.
Fig. 134.— Dam and Quay Wall at ArdroBBan.
proceed as usual. Pumping power, however, is in this case a more essential
feature, not only on account of emptying the dam in the first instance, but
also for dealing with leakage, which ia sure to be continuous, and the pos-
sibility of an inburst of water. Inbursts are most likely to occur in faulty
ground, the water being forced, under the great head, through a pervious
stratum m the dock bottom. It is, therefore, advisable to dredge the site
CONSTRUCTION IN PNEUMATIC CHAMBERS. 201
clear of all mud and Hilt before berthing the rlam. A good supply of clay
will be neceavaty to replace wa^itage in the puddle.
The length of the dam in <iueation was 246 feet, divided into 16 bays
of 15 feet each, with an overlap at one end. On the conclusion of the
work the piles were drawn, and the sides of the dam removed separately.
In a similar manner the concrete walls of a tidal basin at Ardrossan were
constructed.* Fig 134 is a section of the wall and of the box dam within
which it was built.
Constmction in PneoMallc Cbambers.— ^This system, in one or other of
its forms, represents a very considerable proportion of Continental practice,
but it does not seem to have been adopte<l in any noteworthy instance in
English ports, if, as is intended, we
restrict the use of the diving bell to
the actual construction of the wall.
The system dates back sonie consider-
able time, and walls have been con-
structed on its principles, notably at
Antwerp, Marseilles, Genoa, and elae-
The following account of its appli-
cation to the recently constructed quay
walls of the Bassin de la PinMe, at
Marseilles, is extracted and condensed
from an article by M. Batard-RazeliJire,
Engineer - in - Chief of the harbour ,
works there :— +
" The foundation of the quay walls
is laid on stiff ground (ballast, grit, or
hard clay), when that ground is met
with above a level of 40 feet below
the datum of ordinary low-water level. The profile of the wall is then
represented by fig. 1 35. The masonry is bedded into the ground for a width
of about 10 feet at its base. When stifi' ground is only to be found below
the above-named level, the site is dredged to that depth, the material con-
sisting mainly of mud, sand, and decayed seaweed. A bank of rubble
stone is then formed and brought up to a level of 30 feet below datum,
having at this level a width of 41 feet, and the normal section of the wall
is founded upon this base, as in fig. 136.
To within 5 feet of low-water level the work is executed, by means of
compressed air, in the interior of large metallic chambers (caissons I), acting
like diving bells. From 5 feet below to 18 inches above datum it is
* Robertson on "Ardrossaii Harbour EitenisiunB," .Win. Pnc Inal. C.E., vol. cxx,
+ Butleiin dr. la fiocUti ScUiili^iit Indaitrittte lU MarwilU, 2me Trimeetre, 1900.
X The word " caisaon " in this connection ha* not quite the signification which it
has when applied to the apparatus for cloeing a dock entrance.
202 DOCK ENGINEERING.
executed in the open air, by pumping the enclosed water from the interior
of a large, bottomless, metallic chamber, forming a cofferdam. The remainder
of the wall, to its full height of nearly 8 feet above datum, is constructed in
the ordinary way.
The walls are entirely constructed in ordinary rubble masonry, with the
exception of a dressed stone coping and a picked facing down to low water
level.
Five caissons are allocated to the execution of the work under compressed
air. These caissons are movable, and the work is carried out in such a way
as to obtain a continuous block, without any interposition of metal in ita
interior.
Kig. 136.— Dock Wall at .MarBeillca— Section li.
Four of these caissons are identical in disposition (figs. 137 and 138).
The interior height of the working chamber is 6 feet 6 inches uniformly,
but the dimensions in plan vary somewhat. The size of the largest chamber
is 66 feet 3 inches by 21 feet 9 inches, the smallest 59 feet by 17 feet
9 inches. Above the working chamber is a compartment having the same
horizontal dimensions, in which is depositefl the necessary ballast. This
ballast is formed partly by a layer of masonry, or of concrete, and partly by
iron kentledge. From the roof of the working chamber rise three vertical
shafts, situated on the longitu<linal axis of the caisson, each surmounted by
an air lock above the water level. The middle shaft serves for the work-
men ; ita diameter ia, according to circumstances, 2 feet 3 inches or 3 feet
6 inches. The entrance ]o<:k is a cylindrical chamber 8 feet 3 inches dia-
meter. The other two shafts serve for the raising of excavations and the
lowering of materials ; they are 3 feet 6 inches diameter, as also are their
The working chamber is lighted, and the lifts are worked, by electricity
PLAN OF CAISSON AT MARSEILLES.
203
The compressed air is despatched, from a central station on shore, by means
of a conduit branching into flexible tubes supported on piles, and is intro-
duced into the top of the central shaft immediately below the floor of the
lock. The electric wires follow the same route.
Fig. 137. — LoDgitudinal Section of Caisson at Marseilles.
Fig. 138 — Plan of Caisson at Marseilles.
204 I>OCK ENGINEERING.
The total weight of a caisson is, on an average, nearly 410 tons, including
350 tons of kentledge. This weight is reduced to about 290 tons when the
caisson is immersed, and to 30 tons when it is sunk and the working
chamber full of air.
Having dredged and prepared the site, as before described, the caisson is
conducted to its place between two barges connected by a framing which
forms a deck above the caisson. The latter is then lowered into position and
detached from its supports. The working chamber having been filled with
compressed air, the surface of the ground uncovered is cleared and levelled,
and a block of masonry built upon it about 4 feet in height, its other
dimensions corresponding to the size of the chamber and the width of the
wall, with a slight clearance in the former case. This completed, the caisson
is removed to an adjoining site by a reversal and renewal of the process, the
blocks being constructed as closely together as possible and leaving only an
interval of about 3 feet between them. A second caisson following the first
builds the second course, and at the same time by sitting over the joints
between the blocks fills up the vacant spaces with the aid of a diver, who
rapidly constructs a brick wall, back and front of the spaces, which are then
pumped dry and filled with masonry.
The fifth caisson is self-acting ; it can sink or float by its own appliances.
It is larger and heavier than the others, and is intended to be worked at
variable depths, being used principally for constructing the bottom course of
blocks. Its functions generally, however, are the same as those of the other
four chambers.
Ordinarily, no excavations were made within the caissons except
such as were necessary to prepare a level seat for the wall ; in certain
cases, however, it was possible to descend about 6 feet below the initial
position of the chamber, but there would have been risk in sinking
lower, on account of the possibility of not being able to liberate the
caisson.
Where firm earth is met with above the floor of the basin, which is the
case along and in the neighbourhood of the landward side, the wall is only
built to its full width above that level. The lower portion of the wall is
simply constructed as a retaining wall or revetment of about 5 feet in thick-
ness, as shown in fig. 139. In this case the caisson is sunk to rest upon the
higher level, and the firm stratum below being practically impermeable, the
revetment is put in by means of a trench, and the upper portion of the wall
is proceeded with as usual.
The rate of working has depended on the nature of the foundation ; in
the case of very hard ground requiring the pick, the rate of descent of the
caisson did not exceed 6 inches per day of 24 hours. In the building of
the wall each mason executes about 88 cubic feet of masonry in a shift of
eight hours. The construction of one block of masonry absorbed three
days, including the manipulation of the caisson and the making good of
the joint in the course below. The cost of the masonry, exclusive of the
l-NEUMATIC PB0CE8S AT ANTWERP. 305
hydraulic lime, which is supplied to the coatractor by the Adminiatntion,
amouiits to about 18 shilliuga a cubic yard.
The system just described is by no means uew, having been practised at
the ports of Paimbceuf, St. Malo, La Pallioe, and Genoa by the same
contractor (.M. Conrad Zschokke), but the vork now or recently carried out
at Marseilles represents its full aiid perfected development.
With this system may be contrasted the pneumatic process adopted at
Antwerp as far back as tlie year 1877, and still employed for the construc-
tion of additionsl quays within the last few years. The following is an
account, necessarily succinct, of the process in its most modem form : — *
The wall (fig. 140) is built of brickwork mainly, with a facing of dressed
stone from 3 feet below low-water level up to a coping of ashlar masonry.
It rests upon a foundation of concrete of varying thickness, according to the
depth of excavation required, but ranging generally between 6 and 16 feet.
Fig. 140.— Quay Wall st
Antwerp.
The batter of the face is 1 in 10 for the lower portion and 1 in 20 above low-
water level. The thickness of the wall at the base is 21 feet 4 inches. The
depth of the base is 24 feet 8 inches below low-water level.
A bottomless metallic caisson, rectangular in plan, is floated out over the
site of the foundation between two barges, connected by overhead framing.
In plan the caisson is t'8 feet 4 inches long by 31 feet 2 inches wide. The
structure of the caisson will be readily understood from the cross and longi-
tudinal sections shown in &gs. 141 and 142. It is lowered into place and
sunk to a firm clay foundation by excavating inside of it the alluvial bed
of the river. In sinking it is assisted by the weight of the concrete ballast
* Vide " Anvers, port de Mer, aveo appendice," 1898. Vernon- HaroourC on "Mari-
time Navigstion Works in Belgium," Min. Proc. Inst. C.E., vol. oxxxvi.
2o6 DOCK ENGINEBRINO.
immediately above the working chamber, aad of the qnay wall, which is
built up gradually from its roof within an auxiliary cofferdam. The
Flga. 141 and 1^— Pnenmatio Ccoutrnctdcti at Autwerp.
PNEUMATIC CONSTRUCTION AT ROTTERDAM. 207
nrorking ch&mber is finally filled with concrete through the vertical shafta
which have previonaly served for purposes of scceas. The interval of about
18 inches, nnavoidably left between adjacent lengtjis of foundation, and the
gap of about 42 inches between the sections of wall, are made good hj
cement concrete, the joint being strengthened hj vertical grooves in the
connected ends. The wall is continuous above a level of 3 feet above low
water. The height of the working chamber is a little over 5 feet, and it
projects 6 feet in front of the base of the wall, in order to afford a sufScient
area of foundation to support the imposed pressure. The present cod-
tractors are Messrs. Hersent & Son, succeeding the original firm of
Oouvreux & Hersent, who initiated the syatetn.
In contradistinction to the preceding instances, the use of the pneumatic
chamber has been applied at the port of Rotterdam to the construction of a
portion of the wall considerably above the dock bottom* {see fig. 143).
Fig. 143. — Pneumatic ConBtmctiou at Rotterdam.
The wall is built upon a timber platform, supported hy fir piles driven
into the bed of the River Meuse through fascine mattrasses and a layer of
sand previously deposited in a dredged trench. The piles are provisionally
sawn off at low water, and the caisson, 70 feet long by 29 feet wide, ia
floated over their heads in such a manner that the ends occupy spaces of
4 feet, specially provided at intervals between the piles, which are otherwise
driven at centres of 3 feet 3 inches. The caisson is then sunk until it takes
its bearing on the landward side, and at one end upon a portion of the plat-
form already placed in position. At this stage, suitable adjustments of
water ballast are made, to maintain equilibrium, and workmen enter the
oompresBod air chamber, which hat previously been occupied by water. The
* Le Port de Rotterdam, hy'^ A, van Ysaelsteyn, 8oas.director des tiavaiuc de la ville.
208 DOCK ENGINEERING.
piles are cut off to the desired height and fitted with iron collars to support
the cross beams, 9 to 12 inches square, which, in turn, carry the flooring,
4 inches thick. Two consecutive lengths of platform are prepared in this
way, and then the caisson is berthed over the interval between them, and
the decking made continuous. In one week, 14 men working within the
pneumatic chamber can completely prepare a length of more than 22 yards
of platform.
Upon the foundation thus constructed, the wall is built to its full height
with concrete blocks, 8 feet long, 3 feet high, and as wide as the wall is
thick, having a facing of basalt. Brickwork has been tried, with unsatis-
factory results.
The fascine work is made good between the beams to the underside of
the decking, and an additional mattrass is sunk behind the timber work so
as to present an upper surface level with the planking. Finally, a mattrass
is laid partly upon the platform and partly upon the fascine work behind,
and the whole is filled with sand.
A lineal yard of wall constructed in this manner costs at the present day
900 florins, of which one-third may be assigned to the fascine mattrass work.
Fig. 113 shows a cross section of the completed wall.
Gonstniction with Monolithic Blocks. — By this system, which consists in
building the submerged portion of a quay wall in a series of massive blocks,
the use of cofferdams is avoided, and also that of diving bells, except in so
far as the latter are found necessary for providing a suitable and level
foundation for the blocks. The blocks themselves may be set by means of a
floating crane or sheers, and accurately adjusted with the assistance of a
diver, who may also, under favourable circumstances, be able to prepare the
site for their reception.
Perhaps the most notable instance of the adoption of this method is to be
found at Dublin, where the quay walls have a monolithic base course,
27 feet in height, reaching to 3 feet above equinoctial low water. The
width of each block at the base is 21 feet 4 inches, forming the entire
thickness of the wall ; the face length is 12 feet, and the total contents are
nearly 5,000 cubic feet of masonry, weighing 350 tons. Adjacent blocks
are connect3d by means of dowels, formed by filling with concrete long
vertical grooves, 3 feet square in plan, one-half of which is arranged in the
side of each block.
The following particulars relate to the quay wall of a tidal basin built,
in 1871,* under the direction of Dr. Stoney, F.R.S., the engineer to the
Port Trust.
The necessary preparation and levelling of site were effected by the
agency of a diving bell, covering an area of 400 square feet, and furnished
with a shaft, 3 feet in diameter, rising from its roof above the surface level
of the water, where it was connected to an air-lock for the passage of men
* Stoney on ** The ConBtruction of Harbour and Marine Works with Artificial BlockB
of Large Size," i/m. Proe, Inst, G.E,, vol. xxxvii.
CONSTRUCTION WITH MONOLITHIC BLOCKS.
209
and materials. Operations were carried on at a maximum depth of 44 feet.
With two gangs of six men, each working alternately in 4-hour shifts, at a
cutting 4 feet deep, in stiff clay, the preparation of the foundation for one
block occupied about 62 hours.
The masonry of which the blocks were composed consisted of a bulk of
irregularly bonded rubble, in pieces not exceeding 2 tons weight, set in
cement, with a facing of calp limestone, squared and jointed, the mortar
being composed of 4 parts sand to I of Portland cement. The blocks were
built in wooden frames at a wharf some distance away, and, when ready for
depositing, were lifted by a pair of floating sheers. For the purposes of
lifting, four wrought-iron suspension bars, 5 inches diameter, having
±-shaped extremities, passed through vertical rectangular holes in each
block, at the foot of which were circular* cast-iron washers, 2 feet 2 inches
diameter (figs. 144 and 145), to distribute the pressure. By turning them
through an angle of 90° the bars could be engaged or released.
-A-f —
\
---fji-::--a.-- —
Fig. 144. — Plan of Cast-iron Washer.
Ovss Secoon on Line AB.
Fig. 145.
IBoUamof Block
Conveyance was usually made with the block submerged to half its
height^ thus relieving the strain on the lifting tackle by some 80 to 100
tons. Arrived at the site, no difficulty was found in bringing the block
rapidly into its assigned position. Ranging was performed while it was
about 3 or 4 inches off the ground, by means of short timber uprights
wedged into the dowel grooves at each side of the block. These were
brought into line against a horizontal balk, extending from and attached to
the blocks already set. Close contact of adjoining blocks was achieved by
the use of a small tackle, the average joint in a length of 300 feet being
only \ inch. The dowel grooves were then filled with concrete and the
operation was concluded.
The upper portion of the wall was built by tide work to a height of
18 feet 10 inches above equinoctial low water, giving a total height to the
* This, however, is a later improvement ; the earliest type of washer was girder-
shaped.
14
2 to DOCK ENGINEERING.
wall of 42 feet 10 inches. The coping is of granite in blocks of from 2 to 4
tons weight. The profile of the wail is showa in fig. 146.
The cost of a quay wall constructed in this way and to these dimensions
came to £40 per foot run, includinj^ 7 per cent, interest on a sum of
.£33,800 for plant. The rate of construction was 400 lineal feet per annum.
On the same principle, but with blocks of smaller dimensions, a quay
wall (fig, 147) some 500 yards in length, was constructed at Cork about tlie
year 1877.* The submerged portion of the wall consisted of three rows of
blocks, rectangular in plan, weighing from 35 to 4i) tons eaoli. As in the
case of the Dublin blocks, they were constructed at a wharf some distance
away and transported to their respective positions by a floating sheers.
The composition of the monoliths, however, was different, in that they
were made entirely of concrete in the proportion of 7 to l^viz., 5 parts
river ballast, 3 parts broken limestone passed through a 3-inch ring, and
1 part Portland cement
Fig. 146.— Quay WaU at Dublin. Fig. 147.— Quay WaU at Cork.
The foundation consisted mainly of fine compact gravel and sand. After
being dredged to within 2 feet of the required depth the remaining material
was removed by divers. A rectangular frame of angle iron slightly larger
than the block was then laid on the ground and adjusted by soundings from
above. The surface inequalities within the enclosure were levelled by an
iron straight edge.
The blocks (figs. 148 and 149) were suspended by four stirrup-rods pass-
ing down vertical grooves, 10 inches by 5 inches, in the sides of the blocks,
* Barry on " Deep Water Qoays at the Port of Cork," Min. Proc. Inst. C.B., vol c
CONSTRUCTION WITH MONOLITHIC BLOCKS. 2 1 1
which were afterwards used for the reception of lO-inch square atoae
dowels, 3 to 4 feet loDg, to connect adjoining lengths. The ends of two
small wrought-iron girders in recfssea, at or near the liottom of each block,
rested in the stirrup-rods, and all were withdrawn together at the close of
the setting operations.
The superstructure consisted of a facing of regularly coursed limestone
ashlar, backed by 6 to 1 concrete, with a coping of Cktrnish granite.
Another instance of monolithic construction, with yet smaller blocks of
concrete, is to be found at Kurrachee (tig. 150). The dimensions of th«
blocks were 12 feet by 8 feet by i^ feet, and their weight 27 tons each.
Lifting and setting were performed entirely by land carriage with the aid
of a Titan, which travelled over the sections of work already executed and
deposited the blacks in front of it. The depth of the foundation bed was 15
feet below the surface level of the water, and the blocks were laid in three
horizontal tiers or courses to a total height of 24 feet 6 inches. The blocks
were not set vertically, but with a slight backward ittcllDation as shown in
fig. 150. The sea bottom was sandy at a depth of 25 to 30 feet, and was
surmounted with a rubble foundation, levelled by divers, and upon which
the blocks were laid.
Fig. 148. Fig. 149. Fig. 150.— Block work at Kurrachee.
A similar method wai adopted for building the quay walla at Suez. The
blocktt, which were about the same size as those at Kurrachee, were
conveyed to their destination in barges.
Other examples may be quoted from ports iu the Mediterranean, at
Marseilles and elsewhere. The French were, in fact, the pioneers of the
system, when they inaugurated it at Algiers as far back as the year 1840.
It is still being practised for harbour work in Algeria at the present time,
and the following particulars, furnished by the courtesy of the Engineer in
charge, M. Georges Boisnier, relate to a quay wall at the port of Bougie,
now under construction (see fig. 151).
The sea bottom is mud to a considerable depth, and in order to obtain a
sufficiently broad area for the pressure, a foundation of rubble stone, llj
feet in depth, is deposited within a trench dredged to a bottom width of 55
feet. The wall consists of five tiers of masonry blocks of varying size, only
one of which is above the surface of the water. The blocks are constructed
on a neighbouring quay with limestone from a local quarry. Those in the
212 DOCK ENCraEERING.
two lowermost tiers weigh about 39 tona each, the upper tiers average
5 tons less. An interval of from three to four mouths is allowed to elapse
Nj between making and using,
S when the mortar is com-
posed of hydraulic lime,
bub only three weeks,
when of cement. The
blocks are set by a float-
ing crane with the assist-
ance of a diver. VVhen the
four submerged courses
have been constructed, the
\ wall ia weighted with a
temporary surcharge of
two tiers of blocks, which
i causes the structure to
W settle bodily to tlie extent
* of about 3J feet in a
* (lei'iod of two months, at
3 the end of which time the
!» rate of settlement is found
Q to be insignificant, the Bur-
's charge is removed and a,
S coping course substituted.
S The hacking behind the
I wall is of rubble with a
3 covering layer, 3 feet thick,
(jj of quarry spalls, above
f- whi
discharged the
the
mud dredgec
^' foundations.
The cost of this type of
wall works out to rather
more than £14 per foot
run, made up, approxi-
mately, as follows : —
Dredging Bite, .£110
Rubble filling, . 4 15 0
Artificial blocks, 6 3 0
Suroharge, 0 9 0
Coping, . 0 11 0
General, . ISO
Experience has shown inadequate stability in a portion of the wall, as
constructed above, and several important modifications are being introduced
into another section of tlie same undertaking. The dredged mud is no
FAILUHES.
213
longer ased for any part of the bkcking, its place being takea by dry
quarry rubbish. The blocks are made to larger dimenBioDB, but, in order
to racilitate setting operations, they are rendered temporarily lighter than
they would otherwise bo by the arrangement of voids or pockets in their
interiors, as shown by the plan in fig. 152. The lowermost blocks weigh
some 50 tons prior to the filling of the pockets with concrete, an operation
which is performed when they are in position. The former face batter of
I in 10, found to be unsuitable for vessels with vertical sides, is now reduced
to 1 in 20.
'"' The profile thus adopted may bo compared with that of a quay wall at
the neighbouring port of Sfax* in Tunis, similarly constructed, hut with the
face receding in a series of ofiaeta as shown in fig. 153,
Fig. 152. ■ Fig. 153.-Quay Wall at Sfax.
The difficulty caused by excessive gettlement in walla of this class is
well illustrated hy the case of a wall at Smyrna, where no less than six or
seven tiers of blocks bad to be superimposed, instead of four, as originally
intended, while the front of the wall had to be supported by a rubble mound
carried up to within 7 feet of mean sea-level.
FaUuroB.
Failures of dock walls are by no means scarce, and they often present
interesting and instructive features, but, in nearly every case, the cause can
be traced to a bad foundation. Movement to a greater or less degree is to
be expected, and has been experienced in all walls founded upon any other
stratum than hard rock. It is stated as the experience of Voisin Bey, the
Engineer- in-Chief of the Suez Canal, that he had never found a long line of
quay wall which, on close inspection, proved to be perfectly straight in line
and free from indications of movement.
* Baron de Rochemont on " Quelques Forts de la Meditemu^," IrU. Nav. Cong.,
Paris, 1900.
DOCK ENGINEERING.
As has already been
IKiinted out, the moat
treacherous of all strata,
from the point of fouada-
tiou for a quay wall, is
the blue clay. Out of
many instances, wliicli
might be cited as evi-
dence of its dangerous
nature, tlie following ac-
count of the sliding for-
ward of a wall at the
])OTt of Altona is selected
as affording an interesting
example of remedial mea-
sures adopted with perfect
success : — *
The town of Altona is
g situated on the right bank
J of the River Elbe, and the
^ level of the ground rises
* gradually from the river
I bank inland to a heiglit
I of 105 feet. The town
^ stauds partly upon this
" slope and [lartly npon its
The uppermost stratnm
of the site (fig. 154) con-
sists of very Gne sand,
interspersed with numer-
ous water streaks. Below
this
lai
■yer
of
clay, which rises to the
liills at an angle rather
less than the surface in-
clination. The clay is
firm when not saturated
with moisture. It is, bow-
ever, soluble in water,
and becomes a smooth,
soapy body, ofi'ering no
effective resistance to slid-
*MiH. Proc. Am. Soc. C.E.,
FAILURES. 2 1 5
ing. As long as the water from the hills can percolate freely through
the sand and escape there is no danger, but when the outlet is blocked the
sand becomes sodden, and the clay acquires a slippery surface conducive to
landslip.
The quay wall consists of a solid face of three thicknesses, 4^, 6, and
9 feet respectively, formed by offsets at 5^ and 9^ feet above the base. It
is backed by a series of counterforts, arranged at intervals of about 30 feet,
and well bonded into the wall. The spaces between the counterforts are
spanned by two tiers of arches, the lower of which sustains the sand filling
behind the wall, and the upper forms a foundation for the line of steam
cranes which serve the quay front. The materials of which the wall is
constructed are hard bricks and cement mortar, the latter in the propor-
tion of 1 of cement to 4 of sand.
The wall rests upon a level base, formed by a strong honzontal mortised
framing of longitudinal and transverse timbers, covered with planking and
supported by vertical and oblique bearing piles. A row of tongued and
grooved sheet piling is driven to retain the bank of earth below the platform
level. A corrugated iron shed, founded upon a distinct system of piling,
stands a little distance back from the face of the quay.
In August, 1890, shortly after the completion of the work, cracks were
observed in the wall and in the brick gables of the shed, and it was found
that both the quay and the shed had perceptibly shifted their positions.
The backing at the rear of the wall was removed forthwith, in order to
lighten the pressure. Very shortly afterwards the movement of the shed
was found to have been arrested, evidently by the resistaace of its founda-
tion piles on the landward side, which had been driven well into the
lower clay.
Meanwhile, the quay wall continued a slow but uniform movement
outwards ; so gradual and minute, however, as to permit a series of
observations to be taken systematically, from which the source of the
mischief was accurately traced, and the means devised for remedying it.
It was found that the whole stratum of earth above the clay, extending
as far as the hill top, was sliding bodily forward towards the Elbe, and,
as the lower ends of the quay piles were bedded in the clay, the upper
masonry was turning about the feet of the piles as about a pivot.
In order to check this movement, and restore the stability of the wall,
a series of 29 iron stays, placed about lo feet apart, were secured to the
upper face of the quay piles, and led to anchorages, some 164 feet back,
sunk well below the surface. These stays consisted of links about 16 feet
long and 10 square inches sectional area, alternately of round and bar
iron, the latter being double and attached to the rods by bolts passing
through their ends. At the quay face the extremity of the stay was
made fast to a heavy iron plate, bearing against horizontal beams below
the surface of the water, which transmitted the pressure evenly to the
foundation piles. The anchorage on the landward side (figs. 155 and 156)
2l6
DOCK ENGINEERING.
consisted of a stout shield of nearly 70 feet surface, made of strong logs,
abutting against a smooth vertical face in the clay.
As a further precaution, the soil behind the quay was excavated to
below low-water level, and the void filled with broken brick, which gave
a backing of a lighter character, while, at the same time, it resulted in
more efficient drainage. The arches between the counterforts having been
destroyed by unequal settlement, a light concrete wall was formed behind
them, to take the surface pressure and transmit it to the bearing piles at
the base of the wall. The quay line of rails is now carried on iron joists
6 feet apart, bedded in concrete, and spanning the space intervening
between the two walls.
The work took eighteen months to carry out, cost about £30 per lineal
foot, and has proved satisfactory, in every way, since the quays were re-
opened to full traffic in 1892.
lAl _i_
==rzi^^;-i_i_i_
Elevation of
Anchorage.
Vertical Section
of Anchorage.
0 n 3 i 5
10 Feet
Figs. 155 and 156.
In the instance above recorded, the landslip occurred above the clay.
The South- West India Dock, London, built in 1868, furnishes an example
of a slip within the clay. Some portions of the dock wall were founded
upon a hard bed of natural concrete, composed of gravel and shells, resting
upon a layer of London clay. When the wall came to be backed up, it slid
forward. In the course of excavation, for the purpose of rebuilding the wall
from a deeper foundation, two disconnected surfaces of clay were found,
one having slipped on the top of the other, showing that the slip had
actually taken place some distance below the bottom of the wall itself.*
Another well-known instance of sliding, due to the same kind of founda-
tion, is that of the walls of the Empress Dock, at Southampton, built in
1888. A section is given, in fig. 157, showing the position taken up by the
east wall of the dock after movement. It will be noticed that the earth in
front of the toe has been heaped up above its original level. The buttress
shown in the figure is one of a series, each 20 feet long, 15 feet wide, and
12 feet deep, set at about 30 feet apart, with the intention of strengthening
the wall after a previous experience of its weakness.!
The walls of the Kidderpur Dock, at Calcutta, have already been men-
tioned (p. 182, ante) and a section given. In one case there was a central
* Min, Proc, In«t. CE,^ vol. cxxi., p. 120. \ Ibid.t p. 127.
FAILURES.
217
forward projection of 7 feet 5^ inches in a length of 2,080 feet; an adjoining
wall was thrust forward no less than 13 feet -in a length of only 450 feet.
In neither case was the deviation from the vertical of any consequence,
apparently demonstrating that the slip of the backing extended to a greater
depth than the foundation of the wall.''^ Immediately upon the occurrence
of the slip, which took place during the process of backing the wall, the
water was admitted to the dock, and no further movement has since
been manifested. The author is personally aware of another case where
the hydrostatic pressure in front of a dock wall constitutes its principal
element of stability. Built, in the first place, with a view to merely
temporary uses, the wall was allowed to remain in conjunction with work
SoaZey Zc^ti^ 1^
Fig. 157. — Dock Wall at Southampton.
of a more durable and solid character. An experimental lowering of the
water in the dock, on a recent occasion, had to be abandoned owing to
serious signs of failure showing themselves in the form of cracks and
fissures behind the wall.
Another instance of failure, but of a different kind and somewhat
puzzling as to its origin, is that exhibited in fig. 158, part of which repre-
sents the section of an old wall at the Huskisson Dock, Liverpool. Some
years ago when the wall came to be examined it was found that a portion
of the front masonry, at a depth of 15 feet below the surface level of the
water, had by some means been displaced, had fallen out and was then lying
in the dock bottom. The length affected was about 400 lineal feet, the
disturbance varying from a crack to the maximum gap exhibited in the
* Min, Proc, hist,^ C.E,, p. 104 et seq.
2 1 8 DOCK ENGINEERING.
figure. The strange thing was that the wall showed no signs of collapsing
altogethei-. The cause of the mischief is still obscure. An examination
of the stability of the section by theoretical principles revealed no weak-
ness. Apjiarently had there been eKcessire aompression on the face, the
upper part of the wall, deprived of its support, should have collapsed, but
this is what did not happea. The wall was repaired by a refacing of
concrete, 3 feet thick, and as an improvement of the dock was in contempla-
tion at the same time, advantage was taken of the opportunity to deepen
the foundations of the wall by an operation about to be describt>d.
Fig. 158. — Dock Wall at Liverpool. Pig. 159. — UnderpiDning at Ardrosavi.
Usderp inning. — Occasionally an engineer has to face the problem, not of
constructing a new wall, but of adapting an old one to conditions far
other than those contemplated at the time of its construction. A common
instance ia that in which it is requisite to deepen an existing dock in
order to accommodate vessels with greater draught. This necessitates a
corresponding lowering of the quay wall and its foundations, a process
called underbuilding or underpinning.
When the work can be carried out in the open — that is, with the dock
run dry — it is attended by no more than the usual difficulties, though much,
of course, depends on the nature of the strata to be undercut. More arduous
and less secure is the operation when it has to be performed with the dock
under normal conditions.
Fig. 159 is a section of a quay wall of Eglintoii Dock, Ardrossan, to
which the following extract refers : — *
•Robertsou on " Ardroasan Harbour Extenfliona," Jtfin. Proc. IjuI. C.E., voL cxi.
UNDERPINNING. 219
"The portions of the north and soutli walls of the old tidal harbour,
extending along the side of the new dock, were retained, but having been
founded on clay they were underbuilt to the rock with rubble concrete, to
a depth varying between 2 feet and 20 feet. The clay below the walla was
excavated back 5 feet from the face of the wall, and the front of the wall
was supported from the rock by raking shores. The rubble concrete under-
building has a unilorm thickness of 5 feet, where the depth is less than 10
feet, but for greater depths the underbuilding is 6 feet thick at the top,
increasing downwards with the batter of the wall. The excavation was
taken out in alternate lengths of about 10 feet, and the clay left between
until the blocks on each side were thoroughly set j then the intermediate
Jtvci
Fig. 160,— Underpinning at Liverpool.
spaces were excavated and built up. The rubble concrete was built in layers
of about 18 inches or 2 feet, until too close to the underside of the old
walls for men to go in below ; it was then built from the front and the con-
crete carefully rammed into the back. When the concrete was within 1
inch or 2 inches of the underside of the wall, an additional board, bevelled
outwards, was put in the front of the frame ; liquid grout of cement and
sand was poured in, filling up the small space between the concrete and the
wall. This proved most satisfactory, as shown by au examination of the
side of each block on excavating the intermediate space. No trouble was
experienced in supporting the walls, and no settlement took place during
the underbuilding."
Equally satisfactory, though attended by more risk, has been the result
220 DOCK ENGINEERrao.
of underpinning operations as carried out at certain of the Liverfiool
-docks. Owing to the exigencies of traflio the work bftd to be done in
sections, with the dock full of water, so as to interfere as little aa possible,
with shipping occommodalion. Fig. 160 shows a section of the old wall, at
the commencement of the underpinning, and fig. 161 is a section of the
completed undertaking. It will be observed that the work was carried on
under cover of a sheeting dam, described elsewhere (p. 105, ante), strutted and
shored to the old wall, at b distance of about 17 feet. Below the level of
the dock bottom, an inner trench was excavated between two rows of sheet-
ing piles, one of wliich was situated at the extreme back of the wall and the
other in front of it. Within these limits the underpinning was effected on
similar lines to the underbuilding at Ardrosaan. The ba^s were from 10 to
15 feet in length and were dealt with singly, the work being attacked at
several points simultaneously. The new work consisted entirely of 6 to 1
concrete, carefully tongued into tbe
old masonry, the surface of which was
well washed und picked rough. When
the concrete had been deposited to
within 3 feet of the onderside of the
existing base, the remaining layer
was pub in, in three sections, advanc-
ing from the back towards the front,
V)ehiDd roughly coostriicted barriers of
rubble, the concrete lieing carefully
rammed tight and the whole grouted.
Miscellaneons Types of Wall.— It
will be as well to conclude the chapter
with some miscellaneous examples of
the very varied range of types to be
found among dock walls. Figs. 162
to 164 are plan and sections of the
Fig. 161.-Dock Wall aa Underpinned. A'*«'"'' ^'"^^ **" *' Hull,* or, rather,
ihe wall as originally designed and
only executed for a part of its length, owing to modifications introduced as
the work proceeded. This type of wall with an arched front is unusual,
and it has obvioos inconveniences, though as regards its structural qualities,
a broad base with a minimum of masonry was held to counterbalance these
drawbacks on ft foundation which wss incapable of sustaining much pressure.
A similar type of wall, consisting of alternate piers and arches, is to be found
at Bordeaux.
The sections (figs. 165 and 166) of two dock walls at Greenock are self-
explanatory and do not call for any remarks, except that it may I>e well
to add that the quarry refuse filling behind the western tidal harbour
•Hawkshawon "The Albert Dock, Hull," J/in. Proc. hi»t. O.E., voU xli.
DOCK WALL AT HULL.
wall waa washed in with Portland cement in the proportion of 1 t
high as low-water level.*
I WALL SECTIO
I. 162, 163, and 164.— Dock WaU at Hull.
Fig. 167 is a section of the Alexandra Dock wall at Hull. Originally-
designed to bo constructed with an ashlar atone face and rubble chalk back-
• Kiaipple on "Greonocli Harbour," Min. Proc, Intl. CE., vol. cxxx.
DOCK ENGINEERING.
Figs. 165 and 166.—Dock Walls at Greenock.
Fig. 167. -Dock Wall at HiilL Fig. 168.— Quay WaU at Tilbury.
DOCK WALI^ AT LIVERPOOL AND MANCHESTER. 223
ing up to 14 feet below coping, tt strike of maaona led to the subatitntion
of Portland cement concrete. The upper part of the wall, 14 feet in
height, was built as designed with ashlar facing, projecting 0 inches to
form a fender, and with granite coping. The weep-holes are at 75 feet
interval a.*
The section of the tidal basin wall at Tilbury Docka, London, is given
in eg. 168. The material used for the bulk of the wnll was concrete,
composed of 10 parts of ballast to 1 of Portland cement. The concrete work
was faced above low-water mark with blue bricks, having a stock brick
backing^the whole being 9 inches in thickness, with half brick piers, about
4 feet apart, dovetailing into the concrete.f
The latest type of Liverpool wall (fig. 169) is built entirely of concrete,
Mum iiidit1»Hftailtms;-lX'^
Reek FHundation Oty
Fig. 169.— Dock Wall at LiverpooL Fig. 170.— Dock Wall at Manchester.
with the exception of a granite coping. The hearting is composed of 8 parta
of gravel to 1 of Portland cement, with as many burra or plums of clean
rubble and old masonry as can conveniently be bedded in. The facing,
13 inches thick, iaof 6 to 1 concrete without burrs.
The new wall for the extension of the Manchester Docka is also mainly
composed of concrete (fig. 170). It haa a blue brick facing above water
level, surmounting a limestone fender course. The coping is of granite.
*Hurtzigon " The Alexandra Dock, Hall," Jfin. Proe. Inst. O.E., voL »cii.
t Scott on "The Tilbury Docks, London," Jfin. Proc. Inst. G.E., voL ox«.
2 24 JyOCK ENGINEERING.
REFERENCE WORKS.
The following are a few of the sources from which the student may obtain additional
information on the vexed question of earth pressure against retaining walls : —
** The Actual Lateral Pressure of Earthwork." By Sir B. Baker. Min» Proc, Inst,
C,E., vol. Ixv., p. 140.
«* The Slopesof Cuttings." By Wilfrid Airy. Min. Proc, Inst. C,E., vol. Iv., p. 241.
* * Theory of the Stability and Pressure of Loose Elarth," in A Manual of Civil Engineer-
ing, By Professor J. W. M. Rankine. 18th edition, p. 318.
^'Essai th^oretique sur I'^uilibre des massifs pulv^rulents, compart ^ celui des
massifs solides ; et sur la pouss^ des terres sans coh^ion." By Professor J. Boussinesq.
Abstract in Min. Proc. Inst, G,E,, vol. li., p. 277.
** Earth Pressures on Retaining Walls." By G. C. Maconchy. Article in Engineer-
ing, vol. Ixvi., p. 256.
«* Dock Walls." By J. R. Allen.
** Some Experiments on Conjugate Pressures in Fine Sand." By G. Wilson. Min,
Proc. Inst. C.E.y vol. cxlix.
225
CHAPTER VI.
ENTBANCE8, PASSAGES, AND LOCKS.
Gbniral Aspbcts of the Subject— Site— Effect of Wind, Wave, akd Current —
Direction — Size— Draught of Water in Approach Channel — Arrangement
AND Types — Simple Entrances, Locks, and Half-tide Basins — Maintenance of
Fairway— Sluicing— Velocity of Efflux — Friction of Culverts— Coefficients
of Discharge — Sluicing Arrangements at Liverpool, Ostend, Honfleur,
Ramsgate, Dovkr, and Dublin — Scraping and Scuttling— Dredging — Lock
Foundations — Boils and Springs — Instances at Hull and Liverpool —
Suggestions for Treatment— Grouting — Stock-ramming — Sand Concrete —
Lock Construction — Sills — Platforms — Recesses — Walls — Culverts —
Penstocks or Cloughs — Stonky Sluices — Pan Gates — Pivotted Gates —
Duration of Levelling Operations — Examples of Dock Entrances at
Liverpool, Dunkirk, Buenos Ayres, Kiddbrpur, Eastham, Barry, Ardrossan^
Hull, and Brkmerhavbn.
General Aspects of the Subject. — The subject of dock entrances is one
demanding the most careful attention, seeing that the utility and value of
an entire dock system depend to a very large extent, if not mainly, upon
the safety and accessibility of its entrances.
If the docking and undocking of ships could be carried on invariably in
calm weather, and with smooth water, many of the most acute difficulties
of the problem would at once disappear. But ships have to be docked in
foul weather as well as fair, and, apart altogether from the desirability of
their obtaining shelter at the earliest possible moment from rough winds
and tempestuous seas, there is the more cogent reason that the exigencies
of modern commerce will not allow of a ship missing her berth in dock by
one hour more than is absolutely necessary for her actual voyage ; neither
will they admit of her failing to leave her berth at the specified time.
Every hour of extra detention in port represents to her owners a large sum
in wages, maintenance and interest, unprofitably expended. Consequently,
it becomes a qualification of the highest importance for a dock entrance to
be available at all times and under all conditions. It must certainly be
admitted that, as yet, many commercial seaports are unable to comply with
this requirement, owing to obstacles arising from natural causes, such as an
extreme range of tide, a shallow bar, strong currents, and sudden floods.
But it is increasingly evident that the qualification will ultimately become
the sine qud non of a flourishing port. At the present time extensive
operations are in progress at various places, notably at Liverpool, with the
object of increasing the period of accessibility and eventually of transform-
16
2 26 DOCK ENGINEERING.
ing an intern) ittent into a continuous service. In the dredging of bars, f he
lowering of dock sills and floors, two of the main obstacles to the ideal
condition can be artificially overcome, and the problem then simfily resolves
itself into a question of fixing a judicious limit to the expenditure incurred,
80 as to achieve the most beneficial result commensurate with the port's
resources and prospects.
Docks in tideless seas, as the Mediterranean ;* in inland situations, as at
Eouen and Bremen ; and in localities where there is only a small range of
tide, as is the case at Glasgow and Southampton, are endowed by Nature
with signal advantages in this respect, which enable them to dispense with
all the costly apparatus necessary for periodically closing their entrances,
together with all the time and labour involved in the operation, while, at
the same time, it confers upon them special facilities for the prompt
reception and discharge of shipping. On the other hand, such docks
reproduce every fluctuation of the external water level, and from the very
continuity of their systems, their entrances are liable to constitute quiescent
depositing areas for silt and detritus, brought in by passing cuiTents. This
last drawback, however, is one from which tidal ports themselves are not
altogether exempt.
In determining the dispositions to be adopted for a dock entrance, the
following points have primary importance, viz. : — (1) Site; (2) direction ;
and (3) size.
Site. — The site should obviously be the most sheltered spot available
for the purpose. Exposure during docking operations to the direct influ-
ence of even a moderate gale may render a vessel temporarily unmanage-
able, and cause her to drift into situations dangerous alike to herself and
to neighbouring craft. The writer has seen several lineal yards of granite
coping at a dock entrance detruded by the stem of a vessel, under no way,
but imperfectly controlled, while docking in a heavy swell. The strain
upon entrance gates at such times is likewise exceedingly great, especially
immediately after they have been closed. Until suflicient head is acquired
on the inner side, by the fall of the tide, to keep them fairly mitred, the
leaves are undergoing a series of chafings and concussions against one
Another and the sill, and even when actual movement in them has ceased,
they are still dynamically stressed by the impact of breaking waves.
For this reason direct communication — and by this is meant communi-
cation in an uninterruptedly straight line — with the open sea is to be
avoided, wherever practicable. In the case of ports on the seaboard,
outer harbours or entrance channels should be provided of length, at
least, sufficient to admit of a vessel losing the way which she may
have gathered in making for her destination under stress of weather.
The length of sheltered reach necessary for this purpose will vary with
particular circumstances, but the following instances may be cited as
* The Mediterranean is not strictly tideless, but the range of tide is so small as to
be negligible.
WIND.
227
generally representative of practice in this respect : — Barry has an
-entrance channel, between breakwaters, 470 yards long. At Leith, a
similar channel extends to 660 yards. Sunderland has an enclosed outer
harbour affording a run of 900 yards. At Dover the present protected
length is 750 yards, but when the new works, now in progress, are com-
pleted there will be a sheltered reach of at least 1,100 lineal yards within
the breakwaters.
The objections attending a sea-exposed entrance are, of course, equally
potent in the case of ports situated on broad river estuaries, flanked by
low-lying country. Though the river mouth may be, to a certain extent,
•considered as supplying the functions of an entrance channel, yet it is
often found expedient to provide a vestibule to the docks, in the form
of a tidal basin, having free communication with the river. This is the
plan adopted at the Liverpool and Birkenhead Docks, the Tilbury Docks
■at London, the Boyal Dock at Grimsby, and others. The Canada Basin
at Liverpool has an entrance width of 390 feet and a water area of
9^ acres. The North Basin at Birkenhead has an entrance width of
^00 feet and a water area of 4^ acres, while at the Tilbury Basin the
entrance is 364 feet wide and the water area 17} acres.
In wide estuaries sheltered by ranges of hills, and narrow estuaries
generally, in land-locked bays and lagunes, and on inland rivers, the fore-
going precautions are rendered unnecessary, except for other and purely
local reasons.
The three natural agencies influencing the eligibility, or otherwise, of
a site for a dock entrance are (a) wind, (b) wave, and (c) current. It will
be well to subject them to a brief consideration.
For the purpose of the present section we need not investigate the
•effect of these natural forces except in so far as they favour or interfere
with the effective use of entrances, and the manipulation of vessels. Any
inquiry in regard to their action upon permanent structures will be
deferred until we come to the chapter dealing with the parts most
affected — viz., jetties, wharfs, and piers.
Wind. — The power exerted by the wind is often sufficient to greatly impede,
if not absolutely prevent, the manoeuvring of vessels (more particularly
those with a high freeboard), into and through a narrow, exposed water-
way. The effect is greatest when the direction of the wind is broadside
on, causing the vessel to fall off to the leeward. A head wind can always
be counteracted by adequate tractive or propelling power ; in a side wind
this is of no avail, and the vessel has to be kept in her course by means of
ropes. Occasionally accidents happen through the breaking of these ropes
from excessive strain. Cases have occurred in which all the retaining
ropes to a vessel have snapped in quick succession, leaving her entirely
helpless. It is to be regretted that, at the present time, there is so little
reliable evidence in regard to the actual pressure exerted on large surfaces
by air in motion. Records have, indeed, been obtained showing very great
228
DOCK ENGINEERING.
pressures, but the area affected has been comparatively trifling, and it i»
tolerably certain that the intensity of pressure registered by a small
anemometer can^ in no wise, be considered representative of surfaces of
indefinite extent. Eminent authorities are inclined to take this view,
and Sir John Wolfe Barry, in his Presidential Address to the Mechanical
Section of the British Association meeting, in 1898, pointed out that of
two wind gauges of 300 and 1*5 square feet respectively, at the Forth
Bridge, under the same conditions of wind and exposure, the larger
registered a pressure of 38*7 per cent, less per square foot than the
smaller, while of two other gauges with more greatly contrasted , areas,
at the Tower Bridge, the divergency amounted to over 70 per cent.
Prior to the Tay Bridge disaster, in 1879, the recognised maximum
allowance for wind pressure, in Great Britain, on exposed surfaces, waa
40 lbs. per square foot. Acting under the influence of public opiifion,,
the Board of Trade, in 1880, raised the safe limit to 56 lbs., at which
figure — an undoubtedly excessive one — it now stands.
The following table shows the ratio of wind pressure to velocity, as
originally published by Smeaton in the Philosophical Transactions of 1759,
and as recently modified by Mr. W. H. Dines after a long and exhaustive
series of experiments.'"' Taking the pressure, P, in lbs. per square foot^
and the velocity, Y, in miles per hour, Smeaton and Dines* formulae are —
P = *00492 V^
and
P = 003 V2,
respectively : —
TABLE XVIII. — Force of Wind in Lbs. per Square Foot.
Velocity in Miles per Hour.
10
20
SO
40
60
60
17-7
10-8
70
80
90
100
110
120
Smeaton, .
Dines, . .
•5
•3
20
1-2
4*4
2-7
7*9
4*8
12*3
7-5
241
14-7
31-5
19*7
39*8
24*3
49*2
30*0
59*3
36-6
70*8
43-2
The connection, however, between velocity and pressure is one which
cannot be exactly determined by a simple coefficient, and all such expres-
sions must inevitably give results more or less erroneous, except within
the narrow experimental limits upon which they are founded.
To obtain immunity for an entrance from gales blowing from all points
of the compass is, of course, a manifest impossibility, but something may be
done towards minimising the effect of the more noxious winds. Advantage
should be taken of any natural features — headlands, promontories, and the
like— or even of moderately high ground in order to secure a leeward
♦ Vide Engineer, Nov., 1897.
WAVES. 229
position. Where this is not available, artificial shelter may be created in
the form of parapet walls, wind screens, and buildings generliUy. Offices,
huts, and sheds, for the use and shelter of the dock master and his staff, may
be grouped at the more exposed points so as to break the force of the
wind.
The wind which blows with greatest frequency at any place is usually
(termed the prevailing wind, but it does not by any means follow that it is
the wind attended by the most disastrous results. More harm may be done
by a single gale from an unusual quarter than by a whole twelvemonth of
the prevailing wind. In this, as in all other matters, it is necessary to
Jicquire locally the fullest information possible.
Waves. — The action of waves, apart from tidal waves, depends, primarily,
of course, upon the wind, but, once agitated, the sea maintains a momentum
which may, and usually does, outlast the duration of the wind itself so as to
•constitute an entirely distinct source of activity.
The inception of waves being due to the wind, their development will
largely depend upon the amount of surface acted upon. The greater the
length of open sea, ceteribus paribus, the higher the wave which breaks upon
the shore, provided always there is sufficient depth of water to admit of its
formation. Intervening shoals will break up a wave, so that the effective
length of sea may be much less than the apparent length.
This length, or distance within which the wave attains its development,
is termed the fetch, and Stevenson has devised an empirical formula from
which the probable height of waves may be estimated. Taking H as the
height of the wave in feet, and L as the length of fetch in miles, it has been
ibund that approximately —
H = 1-5^F; (a)
•or, for short fetches, less than 30 miles,
H= 1-5^F + (2-5- VF). . . (/3)
In Table xix. are one or two examples of the height of waves as deduced
^y the formulae and as determined by actual observation.
The maximum fetch alone cannot, however, be considered as a criterion
•of the exposure of an entrance. The severest gales may not blow from that
particular quarter of the compass, and, on the other hand, heavy rolling seas
may be deflected so as to bring their influence to bear upon an apparently
sheltered area.
In exposed situations it is possible, by artificial means, to cause a wave
to spend its force before reaching the spot where its unchecked onset would
be dangerous. Breakwaters, either in the form of parapet walls or as sub-
merged mounds, may accordingly be employed to reduce the amount of
fetch and to provide areas of comparative quiescence. These works, how-
>ever, form a distinct branch of harbour engineering which cannot be entered
•upon here.
230
DOCK ENGINEERING.
TABLE XIX.
Calculated Height.
Place of Observation.
Length of Fetch.
Nautical Miles.
Observed Height
of Waves, in Feet.
*
Formula.
Formula.
(•)
03)
Feet.
Feet.
Scalpa Flow,
1-0
4-0
1-5
3-0
Firth of Forth, .
1-3
1-8
18
3-2
Loush Foyle, . •
Clyde, ....
7-5
4-0
2-5
3-75
9 0
4 0
4-5
5 -20
Colon.say,
Lough Foyloj
9 0
5-0
4-5
5-25
110
5 0
5-0
5-7
Anstruther, .
24 0
6-5
7-5
7-7
Lake of Geneva, .
30 0
8-2
8-2
8 37
Buckie,
40 0
8-0
9-55
• • •
Douglas, I.O.M., .
65 0
10-12
12 0
• • •
lanffstown, .
Sunderland, .
114 0
15-0
16-0
■ • •
165 0
15 0
19-3
• • t
Peterhead, .
400 0
22-6
30-0
• • •
TABLE XX.
Date. I Tide
1902.
Aug. 20,1 P.M.
Sept. 2 A.M.
„ 16 A.M.
ti
ti
17
17
8
•^ .
TS J3
£5
Direction of
Wind.
^K
>»«
■^ s
"SiJ
o;;:
•3^
>
N.W.
IS
s.w.
23
s.w.
24
A.M. W.N.W.
A.M.
20
W.N.W. i 24
W.S.W.
Oct. 15|A.M.
„ 15 1 P.M. S.W.
„ 16 A.M. N.W.
„ 16 P.M. N.W.
15
24
21
25
9»a CO
H
^
3h
H
3
5
4^
5i
„ 17 A.M.
N.W.
20
H
Dec. 18 P.M.
W.N.W.
32
5i
„ 19 A.M.
W.N.W.
25
5
„ 25 P.M.
„ 29 P.M.
,, 30 A.M.
W.S.W.
W.
N.W.
20
35
20
4i
5S
4'
Largest Vessel
Docked or
Undocked.
"Majestic."
4)
c —
I
565
"Teutonic." 565
"Workman."
>»
450
450
26^
27^
18
18
"Majestic." 565 25^
■ • • > • ■ •
"Turcoman.' 450:23^
I None of im- "l
\ portance. / •• , •••
portance
"Saxonia."
600124
i None of im- \
\ portance.
"Bavarian."
600 26
• • • • • •
■ • • 1 • • •
5ZJ
5
Remarks.
I Undocked
j without
( trouble.
Do.
i Attempted
! to undock,
f but failed.
. Locked out
< 3 hours be-
( foreH.W.
LeftatH.W.
20 minutes
in basin.
{Three small
steamers.
J Docked at
t H.W.
/ Two small
\ steamers.
{Undocked at
H.W.
CURRENT. 2 3 I
It has been stated that 2 feet is the greatest height of waves oonsistent
with the safe working of dock gates.* The writer's experience convinces him
that this estimate is too low, for he is acquainted with instances in which
the gates of exposed entrances have been worked without difficulty in
waves of at least twice that height. Furthermore, vessels have safely
weathered the pierhead of an entrance lock with a rise and fall, due to
surging, of 7 or 8 feet in the level of their decks. It may be said that while
no definite limit can be fixed as the point at which the working of an
entrance becomes dangerous, the practicability, or otherwise, of docking
operations will largely depend on the tug and capstan power available, on
the strength of the ropes and hawsers employed, and, above all, on the skill
and capability of those who superintend and carry out the necessary
manoeuvres.
For the record (Table xx.) of noteworthy conditions during a period
of four months, at the Canada Basin entrances, Liverpool, the writer is
indebted to the Dockmaster, Captain Parkes.
Current, — In contradistinction to the intermittent character of the
previous agencies, the third is continuous and cumulative in action. To the
influence of the littoral current is due the maintenance or closing of the
fairway of an entrance. Currents arise from several causes and their work-
ings are often complex and conflicting. At one period of the day the tidal
current will predominate in a river and cause an inward flow, at another it
will reverse its direction, augmented by the fluvial current. At different
stages of the tide there will be zones of slack water, counter-currents, and
eddies. It is no uncommon feature for the tide to be flowing into the
mouth of an estuary at one side while it is ebbing on the opposite shore.
The course of a river is never straight, and the current is greater at the
concave side of each bend than at the convex side. Hence it is that
currents are perhaps the most erratic and least understood of all aqueous
agencies.t
In tidal estuaries, just about the time at which the tide reaches its
highest and lowest levels, there are periods of slack or still water, in which
matter, hitherto kept in suspension by the movement of the current, is
deposited. If allowed to accumulate in the vicinity of an entrance, the silt
thus formed becomes a danger to navigation. It may, possibly, be removed
by a succeeding current ; if not, it will be necessary to remove it either by
dredging, scouring, or sluicing.
• Sncyclopoidia Britannica, 9th ed., Art. " Harbours." It is not quite clear whether
the measurement is from trough to crest or merely above mean water level. The author
assumes the former.
t Lord Kelvin is reported to have said to a Parliamentary Committee, in reply to
an enquiry respecting his investigation into the probable effect of certain works upon
tidal currents, that he had considered the question seriously, had made many calcula-
* tioDB, and was quite unable to arrive at any satisfactory result. Vide Farren on the
'* Silting of Small Harbours," Min. Proc, Liverpool Engiiieering Society ^ vol. xviii.^
p. 226.
232
DOCK ENGINEERING.
As illustrative of the variation in the amount of material carried in
suspension by tidal rivers the following table is inserted : — *
TABLE XXL — Showing Amount op Material in Suspension in 1 Gallon
OP Mersey Water at Various Times op the Tide.
Flood Tide.
Flood Tide.
Ebb Tide.
Ebb Tide.
Ebb Tide.
A.M.
Grains.
AM.
Grains.
P.M.
1.15
Grains.
P.M.
Grains.
P.M.
Grains.
8.45
7 0
11.15
12-95
5-25
3.45
19-95
6.15
30-8
9.0
8-4
11.30
12-95
1.30
5-25
4.0
13-65
6.30
30*45
9.15
20-3
11.45
15-05
1.45
6-3
4.15
1-05
6.45
54-25
9.30
22-92
12.0
15-75
2.0
3-5
4.30
5-6
7.0
43-06
9.45
2012
2.15
1-75
4.45
14-0
7.15
38-86
10.0
24-85
P.M.
2.30
2-8
5.0
34-65
7.30
46-56
10.15
24-15
12.15
12-25
2.45
2-8
515
18-9
7.45
52-6
10.30
23-62
12.30
10-85
3.0
10-85
6-30
25-2
8.0
32-2
10.45
17-5
12.45
9-8
3.15
5-95
5.45
30-8
8.15
46-65
11.0
21-7
1.0
9-8
3.30
8-4
1 G.O
1
22 05
8.30
38-5
The sediment in the River Hooghly, at time of flood, amounts to 3
inches per cubic foot. In the River Plate it is 1 in 10,000 bj weight.
Great variation is to be found in the rate at which silting takes place.
The quantity which collects in the Tilbury tidal basin is stated to bo I ^ to
2 inches daily. At Avonmouth Dock entrance, the accumulation amounts
to only 15 inches per month.
Purely maintenance dredging at some ports reaches very high flgui-es.
At Kidderpur, it is 37,000 cubic yards per annum; at Bordeaux, 380,000
cubic yards ; at Ostend, 500,000 cubic yards ; at Hull, 830,000 cubic yards ;
and at Glasgow, 870,000 cubic yards per annum.
The power of currents to disturb deposited material may be gauged
from the following table which indicates the critical velocity, or the
velocity at which moving water just begins to exert its erosive power. To
TABLE XX IF.
Material.
Silt, mud, very soft clay,
Fine sand, loam, .
Ordinary clay,
Coarse sand, fine gravel,
Fairly coarse gravel.
Coarse ballast (1-inch pebbles),
Large shingle (Ij^-inch pebbles),
Heavy shingle, broken stone,
Soft rock, ....
Critical Velocity.
3 incites per second.
5
6
12
»»
2 feet'
3 „
4 „
5 „
>»
a
it
fi
I)
* A. G. Lyster on ** Manchester Ship Canal," Min. Proc. Liverpool Engineeriiig
Society, vol. vii.
DIMENSIONS. 233
retain in suspension and transport material, the current will have to exceed
this limit, and, in some cases, to he very much greater.
The figures in Table xxii. relate to the bottom or bed velocity, which,
according to Professor Rankine, varies between f-and ^ of the surface velocity.
A moderate current in the fairway of an entrance is a desideratum from
more points of view than one. It prevents silting and it assists in the
manceuvring of vessels. For this reason it will be advisable to locate an
entrance in the vicinity of a concavity in a river's bank rather than at a
convexity. But the question is somewhat too complicated for generalities,
and the engineer will have to rely largely upon his own judgment, aided
by such local information as he is able to procure.
Direction. — Having determined the site, the next point to be settled is
the direction of the entrance. There are three main directions in which an
entrance may point — viz. (a) down-stream, (6) up-stream, and (c) amid*
stream, or at right angles to the direction of flow.
(a) A downrhlream entrance is not convenient for vessels entering on a
flood tide. The way on a ship is maintained or increased by the tidal flow,
and effective control is more difficult. It is better, for purposes of naviga-
tion, to dock or undock a ship against the tide or current. Hence such an
entrance would only be suitable for vessels docking after high water or
undocking before high water. In non-tidal rivers, or those portions
unaffected by the tide, the circumstances are in favour of a down-stream
entrance, especially if the current is at all strong.
(b) 'J'he advantages and disadvantages of an up-stream entrance are the
converse of those appertaining to a down -stream entrance. There is the
additional consideration that an up-stream entrance is more likely to be
silted up by detritus brought down by the river and deposited in the
mouth of the entrance.
(c) An entrance pointing amidstream is at once the least convenient
And the most convenient form for general purposes. In itself it offers grave
drawbacks to navigation, for the moment a vessel's bow comes within its
shelter, the unprotected stern will be swung round by the force of the
current, unless it exceptionally happens to be dead high water at the
moment; but if it be provided with a bell-mouth, or with trumpet-shaped
wing walls, this drawback is overcome and the entrance becomes avail ible
for both ebb and flood tides, since a vessel may thus gain the leeward of
either of the wing walls for her entire length before engaging in the
entrance proper.
Dimensions. — The dimensions to be assigned to an entrance will
obviously be regulated by the size of the largest ship frequenting the port,
with a due allowance for future increment.
Half a century ago, under the regime of paddle steamers, entrances and
locks had to be constructed of very considerable tvidths. When, in process
of time, screws and propellers displaced paddles, the necessity for a great
width of waterway temporarily disappeared, but with the growth and
234 I^^CK ENGINEERING.
deyelopment of ocean leviathans in recent years, the need of wide entrances
is returning. In 1857 the Canada Lock was constructed at Liverpool, lOO
feet wide. It was not until the year 1902 that another entrance of the samo
width was opened for traffic. During the interval the width considered
requisite had fallen to 65 feet, from which it has gradually risen to its
former dimension. No doubt a width of 100 feet is in excess of present-
day requirements, the maximum breadth of a ship being as yet 70 feet, but
another decade will probably see a large increase, so that the margin
provided is no more than prudent foresight would warrant.
Another factor involved in the determination of width is the ratio
between the sectional area of the entrance and the cubic capacity of the
dock, or, what is the same thing, between the width of the entrance and the
area of the dock. If a dock entrance remains open for any length of time
after high water, a gradually increasing current is generated owing to the
fall of the tidal level outside, and the consequent discharge of the water
from within the dock through a narrow passage. If allowed to continue
too long the current may become so rapid as to render the closing of the
gates a hazardous proceeding. The limit of safety may be considered
reached when the velocity is 3 feet per second. When the dock is of
considerable area it may be necessary to provide two or more entrances,,
as much for facilities of traffic as for the reason given above.
As regards depth, the sill of the old Canada Lock was such as to afford a
depth of 26 feet 6 inches of water at high water of ordinary spring tides at
Liverpool, and 19 feet 4 inches at high water of ordinary neaps. The latest
entrances constructed at that port provide for 39 feet 2 inches and 32 feet
respectively. The loaded draught of modern vessels, it is true, does not
exceed about 32 feet as yet, but the greatest length consistent with that
draught has now been reached, and an increment in length will necessitate
a corresponding increase in depth. The obstacle to this development in
depth has been the limited draught of water obtainable at the ports which
the vessels frequent, and there can be no doubt that with increased depth
of water there will come increased depth of ships. The following abridged
remarks of Dr. Francis Elgar,"^ made in 1893, are equally applicable at the
present date : —
''The deep draught of water is a most important element of speed at
sea, and it is now strictly limited by the depth of water in the ports and
docks used by the fast passenger steamships on both sides of the Atlantic.
The result is that it is only a question of time, and not of a very long time
with our present materials of construction and type of propulsive machinery,
to find an absolute limit of speed imposed by the restriction of draught of
water. The Atlantic trade is increasing at such a rapid rate that larger and
swifter ships are certain to be soon called for ; but much deeper harbours
and docks will be required if further great increases of speed at sea are to be
obtained without excessive difficulty and cost."
* Elgar on " Fast Ocean Steamships/' Min. Proc. Inst, N,A.y 1893.
ARRANGEMENT AND TYPES OF ENTRANCES. 235
Commenting on and emphasising this statement in 1898, Dr. Elmer
Oorthell* added the following rider : —
"It may be stated as a fact, palpable and undoubted, that no port of
the world will, in the near future, be classed or used as a first-class port
which will not readily admit steamers drawing at least 30 feet of water.
This means 35 feet in the entrance channels through sea- bars, 32 feet in
river channels and other entrance approaches, and 31 feet in harbours,,
basins, and along the quays and wharves."
The length to be given to an entrance will depend upon its arrangement,,
either as a lock with two pairs of gates, or as a simple entrance with one pair.
In the latter case, apart from the wing walls adopted for entrances pointing
amid stream, the length need not be more than will accommodate the gates-
and their side recesses. The length to be given to a lock entrance will, of
course, be governed by the length of vessel which the lock is intended to
receive. The largest lock on the Thames is the Tilbury entrance lock,
700 feet long, followed by the northern entrance lock of the Albert Dock,
550 feet long. The largest lock at Liverpool is 602 feet long ; at Barry
there is a lock 647 feet in length ; at Barrow, 700 feet ; and at Cardiff,
800 feet. This last represents the maximum length yet obtained. The new
lock at Bremerhaven is 705 feet long. Swansea has an 800- feet lock in
hand.
Arrangement and Types of Entrances.— Following local dispositions and
requirements, there are three varieties of dock entrance, which are used
either singly or in combination, viz : —
(1) A simple entrance, provided with one pair of ebb-gates.
(2) A lock, with at least two pairs of ebb-gates.
(3) A half-tide basin, intervening between the river and the dock and
separated from each by a pair of gates.
Referring to these seriatim, it may be remarked that (1) a simple entrance
is only available for navigation at or about the time of high water. Where
the rise and fall in the tide is sufficient to necessitate the use of gates, the
working period will generally be confined to a period of three hours, or less,
in each tide. Furthermore, a single pair of gates is but inadequate pro-
vision against contingencies. Should an accident by any means happen to
the gates so that they could not be closed, a very grave risk would be
incurred. The unexpected running dry of a dock would probably cause
irreparable damage to the shipping berthed within it.
(2) A lock offers additional facilities for the docking of vessels, since it
can discharge its functions for some time after the water within the dock
has been impounded ; to be precise, as long as there is sufficient depth of
water on the outer sill to admit of boats entering the lock. It is a particu-
larly useful arrangement when the dock is frequented by barges, lighters^
and other small craft ; and its value is enhanced by dividing the lock, by
* Corthell on "Maritime Commerce,'* 3/ih. Proc. American Af^^ociation for the
Advancement of Science, vol, xlvii.
236
DOCK ENGINEERING.
means of a pair of intermediate gates, into two sections or lengths, so that
it can be accommodated to the reception of large or small vessels, as the
•case may be, with the minimum expenditure of water during the process.
The quantity of water withdrawn from the dock will be a matter for
•consideration if the operation of locking be very prolonged. The following
table, modified from one in Rankine's work on Civil Engine&ring, shows
the results of lockage under various conditions.
Let L denote a lockful of water — ^that is, the volume contained in the
lock chamber, between the upper and lower water levels ; let B denote the
volume displaced by a boat.
TABLE XXIII.— Lockage.
One boat undocking,
)}
»»
,, docking, .
Two n boats docking and \
undocking alternately, /
Seriesofn boats undocking,
»» »» »»
„ „ docking, .
Two series, each of n\
boats, the first undock- j-
ing, the second docking, j
Lock Found
Water
DiBcharged.
Lock Left
Empty.
Full.
Empty or full.
{Undocking, full. \
Docking, empty./
Empty.
Full
Empty or full.
Full.
L-B.
• ■ •
L + B.
71 L.
n L - n B,
(n-l)L-nB.
71 L + n B.
(2n-l)L.
Empty.
Empty.
I Full.
{Undockinff, empty.
Docking, full.
Empty.
Empty.
Fuli:
Full.
Against the advantages afforded by the use of a lock have to be set the
greatly increased cost of construction over that of a simple entrance and the
additional space required. The projection of the inner end of a lock into
the dock itself is a plan which, though often adopted, is attended by a
decrease in the utilisable length of quay and in the convenience of berthing.
In large ports, the combination of a simple entrance with one or more
locks is no uncommon feature. The former is used for docking large ships
during the period in which there is free communication between the dock
and the river ; the latter, which are often in two widths, are brought into
active service when the entrance is closed, or they may be utilised contem-
poraneously as subsidiary entrances. At Barry there is a single entrance,
80 feet in width, and a lock adjoining, 647 feet by 60 feet. The recently
constructed entrances, at the north end of the Liverpool dock system,
comprise an entrance,''^ 100 feet wide, an 80- foot lock, 130 feet long, and a
40-foot lock, 165 feet long. These are all parallel in direction, pointing
up-stream, but at Kidderpur docks, advantage has been taken of a bend in
tlie waterway to arrange a lock, 400 feet by 60 feet, in an up-stream
* This entrance is, strictly speaking, a lock, being provided with two pairs of ebb-
gates ; but it is rarely, if ever, used as such, the chamber being only 130 feet long,
and the provision of two pairs of gates is really a safeguard against the contingencies
previously referred to*
MAINTKNANCE OF FAIRWAY.
237
direction, and an 80-foot entrance pointing down-stream. Ships docked
before high water, anchor above the upper entrance, and, when the gates can-
be opened, are breasted in alongside the jetty-head. The lower entrance ia
intended for the use of vessels which cannot arrive before high water ; it ia
also required during freshets in the rainy season, when the current in the
river is always down-stream.
In connection with parallel entrances it has been noted, in the Mersey,,
that during the time in which they are open, a circulating current has been
set up, the water entering through one passage and making its exit by the
other, and this quite regardless of any change in the tide.
At the entrance to the Manchester Ship Canal there are three parallel
locks— 30 feet by 150 feet, 50 feet by 350 feet, and 80 feet by 600 feet
respectively.
(3) Half-tide basins, which are practically locks on a very large scale, are
said to be due to the initiative of the late Mr. Jesse Hartley. They differ
only from locks in regard to their irregular shape and great size. The gatea
of the dock proper are closed at, or soon after, high water, whereas the
gates of the half- tide basin are kept open^ as the name implies, for several
hours afterwards, so that belated vessels can enter as long as there ia
sufficient depth of water over the outer sill which, of course, is necessarily
lower than that of the inner dock. Vessels may remain in the half-tide
dock until the ensuing flood tide and discharge part of their cargo there, or,
if it be desirable to establish immediate communication with the inner
dock, this can be done by pumping water into the half- tide dock from some
external supply, usually the river itself. To equalise the level by running
down the water in the inner dock would generally prove to be too wasteful
of water, unless the latter were relatively much larger than the half-tide
basin. This last condition may, of course, be fulfilled by grouping several
inner docks together. The Sandon half-tide dock at Liverpool has an
area of 14 acres, and is in direct communication with the Sandon Dock (10*
acres), the Huskisson Dock and branches (36 acres), the Wellington Dock
(8 acres), and the Bramley Moore Dock (10 acres) — 64 acres in all.* The
North Dock (13 acres) at Swansea is approached by two half -tide basins,
one at each end, with areas of 2^ and 1^ acres, respectively. At Sunderland
there is a half-tide basin of 2| acres, acting as a vestibule to the Hudson
Docks, of over 40 acres in extent.
Maintenance of Fairway. — ^The absolute necessity for a sufficient and
continuous depth of water in the channel leading to a dock entrance is self-
evident. The tendency, which the channel has, to become silted up, must be
checked by some corrective agency, either natural or artificial. The natural
means would be the utilisation of some beneficial current. Where this is im-
practicable, recourse must be had to sluicing, scouring, scraping, or dredging^
Sluicing, — This method consists in forming an aqueduct or culvert in the
side walls of an entrance, communicating with the dock at its inner end,.
* And indirectly with others, the total impounded area being over 100 acres.
a^S DOCK ENGINEERING.
And branching into a series of outlets, discharging as low as possible, at
<;onvenient intervals along the channel frontage. During the lowest period
•of ebb-tide, water from the dock is allowed to run off through these
-culverts and the velocity, which it possesses in consequence of the head
-of water within the dock, enables it to stir up and remove the mud in
front of the outlets. The quantity of water run off is controlled by a
penstock, or paddle, near the entrance of the culvert, and, in addition to
this, other pe stocks are often provided, one at each outlet in order to
regulate the numVier of exits, for it may often be desirable to concentrate
the whole discharge at a few points in order to obtain the maximum effect.
Where this system is adopted, it is very essential to provide a masonry or
-concrtite apron in front of the wall, otherwise there will be a decided risk
of the wall becoming undermined. For the same reason the discharge
should be perfectly horizontal, as any downward inclination causes the
water to act the part of an excavator. The ground in such cases is
])loughed up, and the excavated material is deposited a short distance away
as soon as the current slackens, in such a manner as to form a ridge, which,
being out of range of the sluice, is very dangerous, and can only be
removed by dredging.
This tendency to excavate below the toe of a wall is one of the draw-
backs of a mural sluice ; another is that its effective action is restricted to
a very small area immediately in front of the opening, so that it lowers
the sides of the channel at the expense of the middle of the bed. A third
objection lies in the fact that the formation of numerous outlets at the base
of the wall weakens the wall at the locus of greatest intensity of pressure.
A fourth objection is the very seriouc^ loss of head due to friction and bends,
whereby the force of the discharge is materially diminished.
Accordingly, it is not surprising that the alternative method of sluicing
through apertures in the dock gates has been adopted in many cases.
There is an absence of skin friction, there are no bends, and the only loss
of head is that due to discharge through a thin orifice, which is much less
than the loss due to friction in a long conduit. Furthermore, by this means
a large body of water is discharged along the axis of the channel, the bed of
which is thus kept clear without endangering the stability of the wing walls.
On the other hand, the provision of sluice valves and gear adds considerably
to the weight of the gates and entails greater strength in their structure.
Velocity of Efflux from Sluices. — The velocity of efflux, from which the
scouring effect of a sluicing current can be gauged, is calculated from
formulie based upon the following principles : —
The theoretical velocity of a liquid issuing from an outlet under a
given head or charge, considered without reference to friction, is the
same as that acquired by a solid particle in falling freely from a height
.equal to the head — i.e.,
*=2?
VELOCITY OF KPFLUX FROM SLUICES. 239
or,
V = J2gh (37)
In the case of a liquid whose motion is impeded by friction, the rate of
flow is naturally less. The amount of reduction may be expressed by a
fractional coetlicient, attached to the preceding equation, denoting the
proportion of head expended in overcoming the frictional resistance.
Thus, the total head may be considered as divided into two portions,
only one of which is available for producing velocity —
v2
whence
A = (1.F)-.
/ 2</A
The laws of fluid friction, which it will be useful to state at this point,
differ materially from those relating to the surface-contact of solid bodies.
They are as follows : —
1. The friction is independent of the head, or pressure.
2. It varies directly as the area of the surface exposed to action.
3. It varies directly (or very
nearly so) as the square of the — 7*-
velocity. This, however, is only liter- ^
ally true so long as the rate of flow E:z^zZ-
is sufficient to prevent the adherence z7^2^
of water to the surface in question. ^
"SC
3
Now, let us consider the case of p.
a horizontal culvert of length, x
(fig. 171), and sectional area, a, in which water is running full. Agree-
ably to the foregoing laws, we may express the amount of surface
friction as
S = /. p . a; . v^,
where y is a coefficient to be determined later, and p is the perimeter of
fluid section.
Now, assume the surface friction to be just counteracted by the differ-
ence of pressure upon the two faces of the length, x. That is —
But this resultant pressure, {q^ - q^ a, is due to a difference in head
on each side of the culvert. Hence, we may substitute for it the expres-
sion for the pressure of the differential head — viz., wh^a, in which w is
the weight of a cubic foot of water. At the same time, let R = -, and the
equation becomes
^ B, to
i
240
DOCK ENGINEERING.
v-^yjgh, (39)
This \ralue for h^ determines the amount of head absorbed in overcoming
friction. Its ratio to that given above (37) for simple discharge is expressed
by the coefficient: ^ =/Tr« ^^^ factor, f, varies with the nature of the
surface of the conduit, and it is also found to depend, to a certain
extent, on the relative diameter of the conduit and the rate of flow, being
greater in small pipes than in large culverts, and at low velocities than
at high speeds. Its value is found, however, to lie between -005 and -01,
and *0075 may be taken as a serviceable mean for general use under normal
conditions.
The symbol, R, standing for the area of fluid section divided by the
perimeter, is referred to as the hydraulic mean radius, or the hydraulic
mean depth. For circular and square culverts running full, and for
circular culverts running half full, it is obviously equal to one- fourth
of the diameter.
There are other sources of friction than that investigated above, and
these cannot be overlooked in estimating the efficiency of the current
issuing from a sluicing culvert : —
I. There is the friction due to the form of inlet at the reservoir. If
an orifice in a thin plate, it has been found by experiment that
Fg = -055.
If the inlet has a square-edged entrance,
Fj = -505.
II. There is the friction at sudden enlargements or contractions of
culvert area. Let the ratio in which the effective area is suddenly
enlarged or contracted be designated r. Then, for abrupt enlargements,
F3 = (r - If,
and for abrupt contractions the same formula may be used, although the
actual ratio of contraction is somewhat uncertain, being greater than the
apparent ratio. The loss of head is due to the enlargement succeeding
contraction.
III. For bends in circular culverts,
P,-^[0-131+ 1-847 (A)ij,
I
I
I
I
Now, the term — (10 = 64 lbs. for salt water) deviates by so little from '
that we can replace it by the latter, without sensible error. Whence,
K - f ^ ^
or,
VELOCITY OF EFFLUX FROM SLUICES. 24 1
and in rectangular culverts,
F,= i{0-124 + 3104(^)^}.
are formulse ennnciated by Weisbach, r being the radius of curvature of
the centre line, and 6 the angle through which the culvert is bent For
very sharp turns, or knees,
F4 = 0-946 sin2 ~ + 205 sin* ^.
The head necessary to overcome all these varied sources of friction must
be deducted from the total head, and the residue will then represent the
head available for producing velocity of exit, in accordance with the
formula
The theoretical quantity of water discharged is
where A is the area of opening, but in practice it is further necessary to
take into account a modification due to the contraction of the free effluent
leaving the culvert, by which the effective area of the current is less than
the total area in a certain ratio, dependent on the shape of the outlet.
This is brought about by the convergence of the particles into a vena con-
tracta, or contracted vein.
Calling the pipe or culvert area unity, the following are coefficients (c)
of actual discharge in the formula Q = c Av.
For wide openings, whose bottom is on a level with
that of the reservoir ; for culverts with walls in a
line with the orifice, . . . . . . -96.
For narrow openings, whose bottom is on a level with
that of the reservoir, '86.
For sluices, without culverts or side walls, . . *61.
In the foi*egoing investigation we have only credited the fluid current
with the energy due to motion and to head or pressure, this being the case
when the culvert is truly horizontal. When, however, there is a fall or
inclination in the culvert the water possesses another source of energy,
viz., energy of position, and this leads us to undertake an investigation into
the principles which govern the flow of water in inclined pipes and culverts.
Reverting to the laws of fluid friction stated on p. 239, and remem-
bering thatwhen motion has become uniform, the acceleration and retardation
of a current neutralise each other, we can form the following equation
connecting the two. The acceleration is that due to the action of gravity
on a body falling down an inclined plane of height, h, and length, Z. Accord-
ingly,
g -J = pv^ X constant ;
16
24^ I>OCK KNGINEERINO.
A 1 «
or, substituting S for -?-, the sine of slope, and introducing ^ = - instead of p,
so as to express the equation in terms of the hydraulic mean radius, we have
^S = ^^ X constant,
Iv
which reduces to the form
V = Os/nrs; (40)
and this constitutes the basis of a very large number of expressions for the
velocity, the values for 0 ranging from 70 to 100, according to the personal
observation of different experimentalists.
Kutter's value for C, though complex, is recognised as the most generally
reliable, and it is here given
,, ^ 1-811 00282
41-6 + + — - —
•00282\ a ' ' ' ^ ^^
1 /^i « '0{)26'2\ a
in which a has the following numerical equivalents : —
•009 for well-planed timber channel.
'010 „ cement plaster channel.
Ol 1 „ cement and sand plaster channel.
*012 „ common boards, unplaned.
'013 „ ashlar and neatly-jointed brickwork.
•017 „ rubble masoniy.
•025 „ earth surface.
'03 „ detritus and uneven ground.
Strictly speaking, the amount of head introduced into the foregoing
equation should be the total head reduced by that portion required to over-
come the friction of entrance into the culvert, but when this latter is very
small in comparison with the foimer, as it is in long conduits with moderate
heads, the total head may be used without sensible error.
For the sake of example let us take the case of a horizontal culvert,
6 feet high by 4 feet wide, and find the amount of head required to produce
an exit velocity of 4 feet per second. Assume a length of 100 feet, a square-
edged entrance, and one bend of 60' in direction, with a radius of 5 feet.
Then, by the preceding formulae,
* _ 0075 X 100 _
»"•'& r2 • • • • - «»^»
Fj = -505
F, = i{0-124 + 3-104(2^)^}
= l{ 0-124. 3-104 Q^}
= '045
F = R + F, + F, = 1-175
8
V =
1 + ^41-6 + •J??^282_x iUO X 12\ ■01_ V i00~x-r2
V 7 J J 1-2
VELOCITY OF EFFLUX FROM SLUICES. 243
H = (1 - F)g
= 2175 X If = -644 foot, or 6J inches.
The head required to produce the same velocity through a simple sluice
opening, as in a gate, will be as follows : —
F, = 055.
H = (I + Fi) - = 1 055 X i« = -264 foot, or a little over 3 inches—
«bout one-half of the head required in the former case.
It may be interesting to compare the foregoing problems with a kindred
one calculated by Kutter's formula. Suppose the culvert, as above, to have
an inclination equal to that afforded by the head — viz., 6^ inches— or, to
simplify calculation, say 7 inches in 100 feet.
,, ^ 1-811 -00282 X 100 X 12
•01 7 ^ / -12 X 7
\ -01
090.10
= -Too ^ '^^'^^'^ = 1^1 ^ '084 = 13-52 feet per second.
The difference, even allowing for the additional ^ inch fall, is very
marked, but the results are not really comparable, being calculated on
widely divergent lines from dissimilar conditions.
A very complete and interesting example of sluicing on an extensive
scale is shown by the plan in fig. 173, which refers to the Canada tidal basin
at Liverpool.''^ The main culverts are constructed partly in masonry and
partly in iron. Those of iron are circular in section and lined with a layer
of Portland cement ^ inch tliick, which is secured by dovetailed ribs or
keys at close intervals along the castings. This work, although completed
twenty years ago, is still sound and intact, exhibiting no signs of erosion or
decay.
The centre of the basin is brought within the scope of the discharge by
outlets in the floor of the northern portion, which is laid with concrete.
The sluicing pipes are arranged in radiating lines beneath the floor
(fig. 172), each being provided with a series of upper outlets along its
length, and terminating in a splayed opening. To protect these openings
heavy frames or discs of greenheart (fig. 174) are laid over them as covers,
being secured by four strong links to foundation anchorages. When the
sluices are not in use, these discs lie at rest upon their respective outlets,
but under the pressure of flowing water within the culvert they are raised
to the full extent allowed by the links, and the water rushes out in the
form of annular jets, sweeping the circular area within its range.
This arrangement has been found extremely effective for the purpose
* 6. F. Lyster on ** Dock Extensions at Liverpool," Min^ Proc, Inst. C,E., vol. c.
244
DOCK ENGINEERING.
intended, but in view of the increase in depth continually demanded hj
modern shipping, a concrete floor to a basin is a feature which cannot be
considered free from inconveniences. No deepening of the basin is possible
without its removal, which must prove a costly and troublesome under-
taking.
Sluicing is carried on daily at the Canada Basin, but the maximum
effect is obtained at low water of spring tides, a time when the basin ia
very shallow, and when the inner docks can afford to part with a consider-
able amount of the water impounded on the flood tide. The water in the
docks is always levelled with the incoming tide two hours before high-
water, within which period tlie operations of docking and undocking are
carried on.
Xov Wittmr of
aax lOicr utrnt- o.ik.9.
ENLARGED SECTION THROUGH OUTLET.
*-'\lL-LJLl_J_£
aoaU^J%T9^^1Jn
y--'^"^^
JlpTkbtf.
Fig. 174.
Sluicing on a large scale is a prominent feature of ports bordering on
the English Channel. The method usually adopted is that of impounding
a quantity of water during the flood tide,, in a basin specially constructed
for the purpose. At high water the sluice gates of this basin are closed,
and the contents retained until a suitable period about low water, when
the gates are opened again. The discharge of a large volume of water is
found to be absolutely essential to the maintenance of entrance channela
so subject to the introduction of sand by a littoral current, with ita
attendant deposition. The rate of discharge provided at Dunkirk and
Calais is about 500 cubic yards per second, and the effective duration
about three-quarters of an hour.
The recent improvement works at the port of Ostend (fig. 175) com-
prise a considerable enlargement of area in the sluicing enclosure there,
concerning which M. Van der Schueren''^ makes the following obser-
vations : —
" Ships drawing much water will be able to enter the port by favour of
* Van der Schueren on **Travaux ex^ut^ r^oemment et en oours d'ex6cution au
port d'Ostende," Ii\i, Nav, Cong., Paris, 1900.
I
SLUICES AT OSTEND.
245
the tide, to reach the qaaj of the new outer harbour, and to remain there
afloat ; but, to this end, it is necessary to maintain a draught of 26 feet at
low water.
'* If it were considered essential to obtain this result by means of
<lredging, it is to be feared that the cost of the undertaking would be
-considerable, even excessive, and that the cumbersome appliances neces-
sarily employed for its execution would be found only too often usurping,
in front of the quay walls, berths destined for commercial vessels.
" Dredging, therefore, would constitute a drawback — a serious danger
•even — for navigation at the port; and the maintenance of great depths
could with difficulty be assured by this means alone.
" In regard to ports on the Belgian littoral, the rapidity with which
•deposits of mud accumulate, in channels withdrawn from the action of
natural or artificial currents, is well known.
*' Under these circumstances, the utility of a sluicing basin would appear
to be incontestible. The sluices are designed to supplement the action of
the upper waters and of tidal currents, with a view to maintaining uninter-
ruptedly, along the tidal quay of the new outer harbour, the assigned
-depth of 26 feet, without having recourse to continual dredging.
"The sill of the Bluice is located 13 feet below datum, differing in
this respect from existing sluices, the sills of which are level with, or not
below, low water datum.
** The arrangement adopted is justified in respect of the efficacy of the
current. Calculation, in accordance with observed results, enables it to
be determined to what degree the useful work of the sluice is increased
in this way.
'* In his inquiry into the improvement of ports on a sandy beach the
late M. Mey demonstrates, in efioct, that in ordinary conditions, relative
to the dimensions of the sluice and the reservoir basin, the useful efiect
of the effluent varies in the ratio of about 1 to 6 '5 when the sill of the
sluice, assumed primarily at the level zero (low water), is lowered after-
wards to 13 feet below this datum/'
The following are particulars of the sluicing arrangements at Ostend : —
Nuin))er
Width Level of Sill
Nanie of Basin.
Area.
of
of ' with reference
Acres.
Sluices.
Opening. ' to Local Zero.
Feet. Feet.
£cluse Militaire,
29^
3
JTwoeachl9i\ ^i
j One 39 " ^^
l^cluse Fran9ai8e,
64
2
19i 1 + J
^cliise Leopold,
m
6
13 +14
New Basin,
192^
6
16i - 13
To prevent the sluicing basin itself from being silted up, it is in some
•cases allowed to be filled only on the top of high water, when the influent
is comparatively clear. This is the case at Honfleur. Elsewhere, as at
246 DOCK ENGINEERING.
RanuigRte and Dover, the basin haa been divided into two separate sections
by a dividing bank, and one of these sections has occasionally been used ta
cleanse the other. Another expedient is to feed the reservoir with inland
fresh water. In this connection, it is desirable to note that the specific
gravity of fresh water being less than that of salt water, there is a marked
tendency for fresh water to flow over the surface of the salt water, and it
has been stated that the eflect of scouring with the former does not extend
to depths greater than 9 feet. *
At the port of Dublin a considerable area of strand of the estuary of the
River Liffey is enclosed by a low retaining wall, which is submerged above
half-tide level. When the tide falls below this level, the ebbing water
converges to a contracted outlet, and produces a very effective scour at the
mouth of the harbour.
It is very necessary to emphasise the danger of excavation in front of a
discharging sluice. Even when a masonry apron of considerable width has
been provided, the ground immediately beyond it has been found eroded to
such an extent that measures have had to be taken to prevent serious
damage. A hole, 6 feet deep, was formed at the edge of a stone apron,.
80 feet in width, at the low- water basin, Birkenhead, and all attempts to-
fill up and reduce the hole by the discharge of large blocks of rubble stone
into it were ineffectual. The same results were experienced at Dunkirk,,
where the sill of a former sluicing basin was found undermined to a depth
of 13 feet.
Scraping and Scuttling, — This method consists in stirring up the deposit
by mechanical means, to enable it to be carried away by an existing outward
current. At Tilbury basin, harrows are employed for the purpose, aided by
high-pressure water jets worked from a small tug during the ebbtide. The
commotion caused by the revolving propeller itself of a tug with light
draught in shallow water will also cause a very eflective disturbance of
mud. The same method with a larger vessel has been successfully employed
for removing sandy bars at the mouths of rivers.
Dredging, — Dredging, as a means of channel maintenance, and distinct
from deepening work, is open to the objection already stated, that it
obstructs the navigable way. Having in view the soft nature of the material
to be dealt with and the necessity for continuous removal of shallow deposits
rather than the intermittent excavation of large accumulations, suction
dredgers form the most useful type for maintenance work. Grab dredgers
are also valuable in confined spaces, but the bucket dredger can only be
usefully employed in large and unconfined areas, where a considerable bulk
of material has to be excavated.
In the case of a suction dredger, the mud in the intake pipe forms a-
comparatively small percentage of its contents — ^averaging, say, from 30 to-
40 per cent. — and of this a large proportion may be expected to pass out
with the overflow water from the hopper into which it is discharged. The
* Mm, Proc. Int<t. C.E.y vol. Ixvii., p. 461.
LOCK FOUNDATIONS. 247
qaantity of escaping material 19 oqisble, however, of being greatly reduced
by a device due to Mr. A. G. Lyster and already referred to (p. 89).
We now pass on to a consideration of the structural features of looks
and entrances.
Lock Foundations. — On the subject of foundations much that is stated in
the chapter on Dock and Quay Walls is equally applicable in the present
instance and need not be here repeated. There are, however, some contin-
gencies and expedients peculiarly characteristic of lock construction which
call for special notice and explanation.
The walls of locks differ from the ordinary type of dock walls in that
they derive a considerable amount of support from the floor, especially if,
as is usually the case, the latter has the form of an inverted arch or, if a flat
floor, has curved haunches tangential to the side walb, or, failing that, is
sufficiently thick to admit of the existence of a virtual arch within its limits.
The floor, on the other hand, without much assistance from hydrostatic
pressure, has frequently to restrain the uplifting tendency induced by this
lateral weight. The efiect is more particularly felt in cases such as the lock
at Bremerhaven (fig. 206), where there is no artificial floor, though in the
instance cited the stress is minimised by the use of bearing piles beneath
the walls.
As a general rule, hard rock and stifl* clay, in which there are no springs,
do not call per ae for any artificial covering, except such as may be judged
necessary to protect their surfaces from the softening and scouring action of
water. On the other hand, alluvial deposit, sand, gravel, and other inco-
hesive strata, need the confinement aflbrded by a superimposed mass in
addition to the lateral support of sheet-piles. Earth of a porous nature,
moreover, is not only unsuitable for a natural fioor, but is equally undesir-
able as a foundation for an artificial floor, owing to its efficacy as a medium
for the transmission of water pressure, on which account any covering laid
upon it should be both strong and impervious.
The point of perhaps the greatest importance in connection with lock
foundations is that of the treatment of boils or springs, such as are often
encountered in works of this class. The type of foundation roost likely I0
cause trouble in this respect is that in which a pervious stratum lies between
two others of an impervious nature, the upper of which has been pierced or
is fissured by a natural fault. The water-bearing stratum may then discharge
copiously under considerable head, owing to a connection with some external
supply located, often unsuspected ly, at some remote inland source. The
following may be cited as an illustration germane to the point.
The site of the Albert Lock at Hull* consists of consecutive layers of
silt, peat, boulder clay, sand, boulder clay, sand, and chalk. Soon after the
lower bed of clay had been laid bare in the course of excavation there
occurred numerous and powerful inbursts of brackish water charged with
yellow sand. The source of the trouble was primarily attributed to the
* Hawkshaw on " The Albert Dock, Hull," Min. Proc, Itist, C,E., vol. xli.
248 POCK ENGINEERING.
River Humber, but the fact that the sand between the two beds of clay was
grey and loamy, whereas the water-borne sand was yellow, induced the
engineers to make trial borings through the lower clay. This was found to
be a stiff brown layer, 42 feet in thickness, and the borehole remained
quite dry until the bottom was reached, when water charged with yellow
sand flowed up tlie hole with considerable force, showiug that the boils had
their origin in the sand bed which immediately overlay the chalk. As the
chalk wolds extend over a large area, attaining an elevation of 500 feet at
no great distance from Hull, and giving rise to copious springs at their base,
it was then considered probable that the influent was mainly due to land
water accumulated in the chalk, though the fact that the stream was
brackish indicated some connection with the sand beds of the River
H umber.
Sometimes the source of leakage, being nearer at hand, is more obvious.
In the reconstruction of the Oanada Lock at Liverpool, the site of which
comprises an alluvial bed overlying two layers of boulder clay, intersected
by a bed of sand and gravel of varying thickness, considerable difficulty was
experienced at first owing to inbursts from the river through the sand.
Excavations at the time were in progress, continuously within the lock
chamber, under protection of the gates, and intermittently at the outer sill,
at low water of spring tides. The removal of the upper clay in both situa-
tions was coincident with the flooding of the lock chamber at high tide,
clearly under the head afforded by the water in the river. It was found
impossible to keep down the water in the lock, and the interior work had
to remain in abeyance until the outer sill was completed.
The larger area involved in the construction of locks and entrances
generally renders it difficult, and not always advisable, to adopt the method
of treatment recommended for infiltrations of water to wall foundations —
viz., to lead them to some suitable spot where they can be provided with a
vent. Discharge within the lock itself is inconvenient in the case of small
streams and impracticable in the case of large ones. On the other hand, to
convey a discharge outside the lock area would be a matter often attended
by needless difficulty and expense. Furthermore, there is the risk that the
effluent might carry with it material in suspension, unless it were entirely
checked by a counteracting head.
In view of the divei-sity of conditions under which constructive
operations have to be carried on, it would be obviously impossible to lay
down any general rules of procedure in case of leakage arising from boils or
springs. All that is permissible is to briefly indicate a few of the methods
which have been successfully adopted in actual cases, putting on one side
altogether the question of their applicability elsewhere.
1. Where the discharge has been slight and of the nature of an infiltra-
tion, it has been easily checked by the rapid deposit of a large bulk of
concrete upon the spot, the concrete being mixed fairly dry, so as to allow
for its admixture with the water in situ.
LOCK FOUNDATIONS. 249
2. Where the discharge has been greater, but sufficiently moderate not
to interfere with work in the vicinity, it has been allowed to find its way
into the pumping well in the ordinary manner (t.e., by open " grip " or
drain pipe), and any sand, which accompanied it, filtered by laying
straw, bags, strips of canvas, &c,, over the source and weighting them
down.
3. Where the discharge has been more rapid still, proceeding from
a definite " blow," with a tendency to diffusion, it has been concentrated
into a special iron pipe which led temporarily to a pumping well, or
in another case was carried up to a height equal to the head of discharge.
There is a danger, however, attached to this method of repressing the flow
by a counteracting head. The general pressure is in no way relieved,
and there is every likelihood of the blow re-asserting itself at another
weak spot, so that the horizontal duct is a preferable course to adopt. At a
later period, the pipes referred to were grouted with cement under pressure,
and in due time, after the cement had set, the projecting portions were cut
off. The connection between the pipe and the blowhole necessitated care-
ful and ample packing with rubble and clay or cement in bags, so as to
secure a thoroughly watertight joint. In one instance a hollow hemi-
spherical casting was employed to collect the outflow. It was 3 feet in
diameter, with an upper flanged connection for a C-inch pipe, and sat upon
a ledge surrounding the hole, below the foundation level, in which position
it was concreted.
4. Where the discharge has been so great as threaten to overpower the
pumps, it has been deemed advisable to block the holes, temporarily, with
rubble and clay puddle, tipped in large quantities, until the affected area
could be isolated by an enclosure of whole timber sheet piling. One hole,
treated in this way, is recorded as having absorbed several hundred cubic
yards of puddle.
5. Finally, where the pumps have actually been overpowered, the water
has been allowed to rise to its natural head and the excavation completed
by dredging. The foundation was then piled and the pile-heads cut off by
divers to one uniform level. A covering of jute cloth was next laid over
them and fastened there while concrete was deposited upon the site by skips
opening at the bottom. Wlien the concrete had reached a height sufficient
to counteract the under-pressure, the area was pumped out again and the
work resumed in the open.
One essential feature stands out prominently as the outcome of much
experience — the necessity for adequate pumping power. It is, in fact, wiser
to provide it in excess of all anticipated requirements, rather than to run
the risk of a stoppage of the works at some critical and momentous period.
At the same time, it must be borne in mind that there is a judicious limit
to be observed. If the water be continuously and heavily charged with
silt or sand, which cannot be checked, it is evident that a void is being
formed somewhere, and that settlement of the foundation will be the
250 . DOCK ENGINEERING.
probable result. Under such circumstances a suspension of pumping
operations becomes imperative.
Occasionally, leaks have been found to develop in the floor or sills of a
lock or entrance subsequent to the completion of the work. In such
cases the loecUe of the leak has been bored through to the underlying
stratum and stand pipes, fitted into the boles, have been filled with cement
grout, from a considerable height, to be cut off later as already described.
This operation is best carried out at a time when the pressure of water
within and without the lock is the same. Provided the holes are sufii-
ciently close together, the whole of the underside of the floor may be
coated in this way with a thin watertight diaphragm. Fissures in rock can
be treated by the same process, and it is a common method for grouting
up the interior of a cast-iron roller path after it has been adjusted by
wedges and holding-down bolts to its proper level on the gate platform.
Another course of treatment for cracks and fissures is that called
stock-rammtTig, and consists in inserting into the borehole pipe lumps of clay
worked up with cement or hydraulic lime, sand mixed with iron filings and
sal ammoniac (rust cement) or stiff concrete, the material being forced home
by blows from a heavy ram worked by hand or steam-power.
Open joints may be caulked by rolls of canvas, partially filled with soft
cement. Large fissures are sometimes cut out, so as to form a rectangular
recess into which a block of masonry is fitted, wedged up, and grouted.
Oracks will often occur near the centre of a lock fioor, owing to the
unequal distribution of pressure over the foundation area, arising from the
greater weight of the side walls. These manifestations of weakness may
be prevented by adopting a floor, the section of which constitutes an
actual or virtual inverted arch.
The problem of the proper distribution of pressure over a lock area is
a very important one, particularly if the strata be irregular and water-
bearing. A variety of methods have been exemplified in different localities.
If the ground be of an uncertain or treacherous character, such as clay
interspersed with pot holes of quicksands, it will be well to effect the
uniform distribution of the superimposed weight by the interposition of
timber planking laid horizontally and arranged so as to break joint.
A loose sandy foundation may be somewhat consolidated by driving a
series of short piles at close intervals. A row of external sheet piling
should not be neglected.
An ingenious method has been devised for transforming a sand or gravel
foundation into one of concrete, by impregnating it with Portland cement
under air pressure. The following details relate to the manner in which the
operation was carried out at the Port of Vegesack, near Bremen, on the
River Weser : — *
A pipe or shaft, 1^ inches in diameter, pointed at its lower end and per-
* Neukerch on " Constructing Foundations by forcing Cement into Loose Sand and
Gravel by Air," Min. Proc. Am. Sor. CA'-.-vol. xxx., p. 284.
I
SILLS. 25
forated there with three or four boles of
f inch dUmeter, was sunk ander com-
preraed air into the sand until it reached
a depth varjing from 16 to 19 feet. In
the air pressure supplj pipe provision
wag made, br means of suitable branches
and stopcocks, for connecting therewith
on apparatus which, with the aid of an
injector device, enabled any desired quan-
tity of cement powder to be fed into the
»ir current. While this was being done,
the pipe was slowly withdrawn in an
upward direction, so that the cement
was thoroughly diffused throughout the
bed, which was full of natural moisture.
The cement was supplied dry and warn
air was used. Consecutive areas, from fi
S to 13 inches square, were treated in E
this way, and the concrete allowed suffi-
cient time to set before being built
upon.
Frincip&l ConBtractire Featores. — Z
Apart from the question of the floor c
and its foundations, the following (illus- ''§
trated in fig. ITG) are the most im- £
portant features in the construction of |
entrances and passages generally : — f£
(1) the sills, (3) the platforms, (3) the "1
side recesses and chambers, (4) the walls, S
and (5) the levelling culverts. The sub-
ject of the means adopted for closing the
entrance is resei'ved for an independent
chapter.
1. Sille. — If for caissons, these will
constitute straight lines Id plan, normal
to the axis of the waterway ; if for gates,
each will consist of two straight or
curved lines intersecting at the centre.
The level of the sill will generally be
somewhat higher than the floor ol the
chamber in order tn avoid sinking the
gate or caisson plutform below the floor
level. This, however, is often done,
more especially in the case of caisson
platforms, which are not so extensive
252 DOCK ENGINEERING.
&8 gate platforms. The objection is the great tendency for any depres-
sion in the floor to form a mud trap, but this may be partially obviated
by arranging the culvert inlets so as to exercise their influence at
such parts. The sectional profile of a sill is often curvilinear, but the
outlines of modern naval architecture render it desirable that the sill
should be as flat as possible. The height of the sill depends upon the
amount of cover required to form a watertight joint with the gate or
•caisson, and the clearance necessary for truck-wheels, rollers, or slides, as
the case may be. Six or eight inches will generally be sufficient in the first
case, and the total depth usually varies from 18 inches to 3 feet. The
vertical abutment face of the sill may be formed by stone, wood, or iron,
assuming that there is always a wooden member of the gate or caisson to
•come into contact with it. The dressing of this timber face necessitates
great care and good workmanship, for upon a close-fitting joint depends
the absence of leakage.
On account of their proximity to the unprotected earthen floor of a
dock, the sills of passages and the inner sills of locks are at times subject to
Tery great hydrostatic pressure, if the underlying stratum be in any degree
porous. Instances have even occurred in which, with a rock foundation,
water has percolated into the bed joint between the sill and the rock,
causing the former to uplift. To minimise the danger arising from this
caude it will be advisable to pierce the sills with a series of vent holes,
lightly covered with pieces of flagstone. If thp bed joint remain intact
these vents will not be called into action, but if through any mischance
water should penetrate beneath the sill at a time when there is little or
no hydrostatic counteraction, it is infinitely preferable that there should
be a means of escape for the water rather than that the full effect of
th3 fluid pressure should be exerted against the underside of the sill to
its detriment and possible disruption. From the foregoing considerations
it is obvious that weight and homogeneity are distinct advantages to a
sill.
To prevent undermining by the wash of the tide or the scour of a
•current, the outer sills of entrances should be provided with a masonry or
concrete apron extending some distance in front of the sills.
2. Platf(yrm8, — These form the floor over which gates and caissons are
moved in and out of position. If for gates fitted with truck wheels or
caissons with rollers or slides, they will be provided with granite, or iron,
or steel tracks, the last two firmly bolted down to the masonry or concrete.
Metal roller paths for gates form segments of circles in plan, and their
upper surfaces are bevelled to the inclination of the truck wheels, which are
truncated cones, on account of the greater amount of travel to be performed
by the outer edge. The axis of the cone will intersect the axis of the
pivot. Caisson tracks are either flat metal surfaces or rails. Occasionally,
the wheels are attached to the floor, and the track or sliding surface to
the underside of the caisson. A platform should be sufficiently strong
PRINCIPAL CONSTRUCTIVE FEATURES.
255
to support without settlement any weight which may be concentrated on
a limited portion of its area. The excess weight of a large greenheart
gate, over and above its flotation, may amount to as much as 50 tons, and
this has to be divided between the pivot and, say, two truck wheels, so that
the three points of contact are undergoing a stress equivalent to a pressure
of nearly 600 feet of water more than the remainder of the platform area»
The disparity in pressure will be greatly accentuated for intermediate and
outer gates at such times as when the lock happens to be dry ; and aa
caissons are frequently utilised as avenues for traffic, it is well to remember
that the effect of any dead or moving load which they carry is transmitted
direct to the platform below. The bedding and adjustment of the wheel
tracks is then a matter for careful attention.
3. Side recesses for gates are usually curved in form and sufficiently deep
to admit of the gate receding well beyond the face line of the side walls, in
order to avoid concussion with passing vessels. A gate recess terminates in
two returns, or quoins, called from their shape the hollow quoin and the
squctre quoin respectively. The former receives the heel post of the gate
Fig. 177. FifiT. 178.
and, accordingly, is concave in plan, forming a circular segment. Combined
with its curved junction with the side wall it may be described as a modi-
fied Ogee or Cyma Recta. There are two types of hollow quoin. One,
which finds favour in this country, provides a cylindrical surface in close
contact with the heel post for a considerable portion of its circumference;.
This design (tig. 177) entails very accurate and careful dressing, and
is attended by the inevitable wear of the contiguous surfaces, resulting in
leakage, though not to the extent which might be supposed. The alter-
native plan (fig. 178), in vogue in Holland, is to limit the amount of water-
tight contact to a narrow straight face, about 8 inches in width, the dressing
and polishing of which, being a plane surface, is accomplished with greater
facility than that of a cylindrical quoin. At the outer edge of the quoin
there is another close-fitting strip to prevent the passage of small floating
objects. In both forms of quoin the friction of movement may be
diminished by affording a slight play in the pivot, by which the gates
revolve out of contact with the quoin. Hydrostatic pressure causes the
surfaces to resume their watertight abutment. The joints of hollow quoins
are preferably- bedded in lead for a depth of 6 inches from the face. Tho
254 ^'^'^^ ENGINEKBING.
stone Bhould be of a very hard and durable quality. Oranite is almost
iuTariablj used, but greenheart timber has also been employed with, it is
stated, moat satis&ctory results. The wear of the heelpost is said to be
less, aud the cost of dressiug the surface of the quoin much veduced.*
At the base of the hollow quoin is situated the foundation stone to
receive the gate-pivot casting.
Id cases where chains are used for manteuvring the gates, it will be
advisable to attach a check chain from the top of the mitre post to a volute
«r other spring fixed in the neighbourhood of the square quoin, to avoid
violent impact against the sill.
Beceases for sliding and rolling caissons (fig. 179) are usually rectangular
chambers constructed normally to the axis of the passage. They require to
Fig. 179. — Caisaon RecesB at Greeoock.
be slightly longer than the width of waterway, and to be slightly wider than
the caisson itself. In some cases sufficient room is left between the caisson
and tbe side wall of the chamber to allow of men conveniently effecting
repairs to the caisson should such be necessary, the chamber being rendered
watertight, temporarily, by timber dams. A strong covering is expedient
■on account of the traffic overhead.
i. The tide uxdla of a lock are preferably constructed without any batter
on the face. With the water at widely varying levels there would be a
danger of two vessels, locking outwards side by side, nipping each other
unless the walls were plumb. Where a ship caisson is used for closing
the entrance, and, for that purpose, is floated into grooves in the walls, a
slight batter is inevitable, bnt the method is unusual for lochs and the
-contingency remote.
'MoncrieffoQ " Dock Gales of Ircm and Steel," Jlfia. Five. Inst. C,E., vol cxvii.
PRINCIPAL CONSTRUCTIVE FEATURES.
255
Sluice
SuMpenaion.
of Sluice.
Jcunh
And friction.
RolUrt
5. The levelling calvert* may with advaataf^e be arrangeil so that their
inlets are behind the holloir qtioin and oik n level with the gate platform.
In this way they assist to
keep the platform and
wheel tracks clear of mud.
Where caissons are em-
ployed, the culverts may
have their openings into
the caisson chamber with
the same object in view.
The flow of water
through culverts is regu-
lated in several ways, one
or two of which will be
briefly described.
{a.) At a certun point,
usnally near the inlet, the ^iref^Ccn
culvert is intersected by a ^f Pressure —
elough-paddU or penstock
(fig. 223). This consists
of a substantia) frame of
wood or iron, faced with a
plane surface sliding in side ^^
grooves, and having hori- ¥"'
zontal bearings against a
bear) and sill in the roof
and floor of the cnlvert
respectively. A vertical
shall above the culvert
permits the ]>addlB to be
entirely withdrawn from
the sectional Ojiening of
the culvert. Raising and
lowering are performed by
manual labour or by hy-
draulic or other power.
When the cnlvert is not
Id use the [)addle is kept
down. By lifting it com-
munioatioa between the
outer and inner water is
established, and if there
be any difference of level a
current is immediately formed. Ordinary doughs are provided with atone
(generally granite) jambs, head, and sills, the slidiug surfiMieB being polished.
m.
SiU
Verlic^U S ecUan, .
StoMiuJuttq
Sluice.
Jamb
-iction,
era
Figs. 1
Plan..
0 and 181.— Stooey Sluice.
256
DOCK ENGINEERING.
The paddle is slightly larger than the opening — about 6 to 12 inches each
way — and may be either tapering in thickness or with parallel faces. It
is a judicious arrangement to have duplicate paddles, one being actuated
by hand in case of mishap to the other worked by machinery.
(fi) Stoney sluiceSy so-called from the name of their inventor, have the
friction of the bearing surfaces during movement very much reduced by the
employment of rollers. The doors are of steel, and a watertight joint ia
formed by the engagement of a rod in a V-shaped groove. Figs. 180 and 18.1
explain the arrangements adopted.
(y) Fan doors {partes en eventail) are adopted in some instances abroad.
They are in the shape of a right-angled triangle in plan (fig. 182), with a
vertical axis at the corner, formed by the intersection of two plane surfaces
of unequal area. When in position the smaller wing, bearing against a
wood-lined frame, cuts off the culvert connection. To open the gate the
larger wing has to revolve within a cylindrical chamber. A small discharge
— T~
S
'"■' '.■'//.'
'.'/■I /'it
,///.'/.'//j//A
1^
Fig. 182.— Plan of Fan Door at Dunkirk.
pipe fitted with a valve serves to set the gate in motion. While the valve
remains closed the up-stream pressure keeps the gate shut. As soon,
however, as the valve is opened the water in the cylindrical chamber escapes,
down-stream pressure is introduced into the chamber, and the difference
causes the gate to revolve on its pivot, in virtue of the unequal areaa
exposed.
(d) Other doors or gates are in one plane surface throughout, turning
upon a vertical axis slightly out of centre. By opening a small valve in the
wider panel the pressure on that panel is reduced below the pressure on the
other panel, and the gate revolves so as to set itself in a line with the
stream. Closing the valve and giving the gate a slight sideways displace-
ment causes the current to act with greater effect on the larger surface, so
that the gate automatically swings to. It is locked in position by a turn of
.the wooden side post
DURATION OF LEVELLING OPERATIONS. 257
Duration of Levelling Operations. — It is often desirable to know how long
it will take to level up a lock from a lower to a higher level through the
medium of a culvert. If the source from which the water for the purpose
is drawn be maintained at a constant level, or so nearly constant as to be
conceivably treated as such, the calculation is a simple one. The theoretical
velocity is v = S Jh^ as previously explained. This multiplied by the
sectional area of the culvert, or of the culverts if there be more than one,
combined with a suitable coefficient of discharge, gives the quantity of water
passing in unit time, whence the total time is obtained by dividing into the
quantity of water required to fill the lock. Therefore, algebraically, the
time in seconds,
^^ Sacjh ^^^^
where Q is the quantity required in cubic feet, a the culvert area in square
feet, and c the coefficient of discharge — varying from '5 to *6, according as
the culvert is long or short.
If the source of supply be not maintained at a sensibly constant level
during the process of filling, as when two docks, whose areas are not
very excessively unequal, have to be brought to a common level by inter-
communication, a suitable formula maybe deduced from the same principles,
as follows : —
In addition to the previous notation, let A^ and A3 represent the areas
of the docks in question, h^ the height by which the lower dock (A J is
raised, and h^ that by which the higher dock (A2) is lowered. Then
h^ + h^ = h.
The initial velocity of influx iaS Jh, the final velocity is zero ; the mean
velocity, therefore, is ^ J h. The rate of influx thus becomes 4 ac Jh,
The quantity of water required to be transferred is, indifferently, Aj h^
or A2 h^ — that is,
Aj Aj = Ag Ag ',
but h^ = h — hy
Therefore A^ h^ = Ag (A - h^),
or 7*1 (Aj + A2) = Ag ^.
That is, h, = j^-^ k.
Substituting this value for A^ in A^ h^, the quantity of water required to be
transferred (Q), and completing the equation as in the previous example (42),
we finally obtain —
Aj + Aj 4 a c ^ '
Throughout the remarks which have been made in connection with
structural operations it has been found convenient to use the word Lock
as a more or less generic term to include Entrance and Passage as well.
17
258 DOCK ENGINEERING.
Unless the sense absolutely precludes such an interpretatioa the reader will
consider the principles laid down as applicable and common to all forms of
narrow dock waterways. In one respect alone does a passage materially
differ in design from a lock. A lock provided with gates has them all (with
the possible exception of storm gates) pointing in the same direction,
whereas, in a passage, the gates point in opposite directions in order to
exclude water from either of the docks which it serves to connect.
Having commented as fully as is practicable within the limits imposed
by restrictions of space, upon the various matters appertaining to the design
and construction of locks, we now pass on to a brief review of some
prominent examples selected from harbours in various parts of the world.
Canada Itook, Iiirerpooi.
Constructed in 1857, with a single chamber, having an effective length
of 498 feet, a width of 100 feet, a depth of 35 feet 9 inches below coping,
and a draught of 26 feet 9 inches on sill at h.w.o.s.t., this lock was
deepened in 1895 to a draught of 33 feet on sill, lengthened to 602 feet, and
divided by a pair of intermediate gates into two chambers of 200 and 402
feet respectively. In addition to the three pairs of gates, the lock pierheads
are fitted for the reception of ship caissons in the event of repairs being
necessary to the outer sills.
Fig. 183,— Section ot Old Canada Lock, Liverpool.
The old lock was constructed entirely in masonry and intended to serve
the additional purpose of a graving dock. Henoe the peculiar form of
section adopted and shown in fig. 183. The recessed panels in the side
walls were for the abutments of shores to the sides of vessels. In the course
of alteration these panels were filled up, as also were the lower sluicing
culverts, except for short lengths on each side of the gates, where they are
now utilised as levelling culverts.
The improvement work of 1895 consisted in removing the old masonry
floor and replacing it by one of concrete, at a depth of 3 feet 3 inches lower
than the new sill level, founded on the boulder clay which underlies the
whole site. The concrete was composed of 8 parts of gravel to I of Portland
CANADA LOCK, LIVERPOOL.
259
•cement, with a laige proportion of sandstone and granite burrs thrown in.
The thickness of the new floor averages 7 feet, and the upper surface is
•coated with a 6-inch layer of granolithic concrete. A transverse section
'(fig. 184) shows the floor to be flat for a width of 80 feet and connected with
the sides by circular curves of 10 feet radius. The side walls were under-
pinned with concrete in bays of from 12 to 15 feet in length. A gas- and
water-pipe culvert, 5 feet in diameter, is arranged below the floor level.
The stone work comprises copings, hollow quoins, culvert quoins, caisson
•quoins, gate sills, caisson sills, calvert sills and heads — all of Scotch granite,
with square quoins of sandstone.
The work was carried out in the following manner : — ^The outer sill in
the tidal basin was reconstructed during low water of spring tides in small
sections, within a piled dam, which was pumped out on each occasion. On
the completion of the work a stank of concrete blocks was built across it
II 1 1 ,i.iji.....^
iii4ih VaC^ OmUniMry Spring Tides
x
Mi^k^ WttUr Orduvar^ - ^«aM Tides
Floor \ cf Slit
FUw '-21 ^ CAamher
J^M.
.0
Boulder Clay
Fig. 184.— Section of Canada Lock, Liverpool, as deepened.
between the side walls of the lock, and carried up above the level of high
water. These blocks were of uniform size, 1 1 feet 3 inches by 3 feet by
3 feet^ each containing about 100 cubic feet. They were made in wooden
moulds at least a fortnight before using, and were deposited by means of
overhead steam travellers, double tracks for which, 64 feet wide, ran the
whole length of the lock. To ensure watertightness, the blocks were bedded
in cement mortar. At the same time, to facilitate their later removal, a
Bheet of common brown paper was interposed between the block and the
mortar. The plan answered admirably, the blocks being perfectly bedded
without the undesired adhesion. It is needless to add that the stability of
the dam in no way depended upon the tenacity of the joints.
The inner end of the lock was enclosed by a cofferdam, constructed of
piles and timber framing and filled with clay puddle. A section of the dam
is illustrated in fig. 66 (p. 107). When the dams were completed no
difficulty was experienced in bringing the work to a rapid and successful
•conclusion. Three chain pumps with wooden blades, 2 feet 6 inches by
26o DOCK ENGINEERING.
6 inches, running alternately and intermittently, -were found adequate to
deal with all infiltrations of water.
The North Lock at Dunkirk.^
Prior to 1896 the port of Dunkirk was served by three entrance locks,,
the largest of which, the west lock, had a serviceable length of only 384 feet
and a width of 69 feet. As far back as 1883 this accommodation was found
to be insufficient, and in 1887 the project of a large new lock (fig. 185) was
approved, at an estimated cost of 9| million francs. The dimensions decided
upon were : a width of 82 feet and lengths of 687 feet over all, 580 feet
between outer sills and 558 feet available for actual use. The level of the
sills was fixed at 16 feet 6 inches below the local datum (zero of marine
charts), so that there is an available draught of 30 feet at lowest neap tides,.
32 feet 6 inches at mean neaps, and 35 feet 9 inches at mean springs. The
works were completed and the lock opened for traffic in 1896.
The lock is provided with three pairs of metal ebb gates, by means of
which it can be divided into two chambers, with lengths of 351 and 229 feet
respectively, for the purpose of reducing the period of locking for vessels of
moderate or short length. The outer gates are furnished with strut frames
as a support against rough seas.
The filling and emptying of the lock are achieved by means of two
longitudinal culverts of 11 feet 6 inches by 5 feet 9 inches sectional opening
running, one on each side, from one end of the lock to the other. These
culverts are closed at the extremities and near the middle by swing gates,
of the type called fan gates (partes en eventaU), and they are in permanent
connection with the lock chamber by means of 16 transverse openings, each
6 feet 6 inches wide. The dimensions given to the culverts are .such that
the lock can be filled in six minutes under a head of 10 feet.
Ship caissons can be berthed at both ends of the lock in case of accidents
and repairs. The opposite quays are in communication by means of a-
centrally situated two-leaved swing-bridge, with a single cart track, including
a line of rails. A metallic culvert of circular section, 6 feet 9 inches in
diameter, forms a syphon under the floor for the transmission of water, gas,,
electric, and hydraulic supply mains.
The area of 10 acres which formed the site of the lock between the outer
channel and the inner docks was enclosed by means of two cofferdams, one
at each end.
The outer dam (fig. 186) was based on the sill of an old sluicing lock
after the removal of the masonry, closing the opening between the side
walls. It consisted of a bank of sand having its outer slope covered by a
thick layer of stiff earth (ipaiase couch^ de terre forte), with stone pitching
superadded as a protection against wave action. The inner dam formed a
semicircle in plan, projecting into the adjoining basin. As in the previous-
* Vide L'Ecluee Nord et sea Aborda, Dunkirk, 1896.
?<^T
I
-case, it consiated of fine cle&n
s&nd filling, carefully watered
-and rammed in thin I&yers.
The foundatioDB of a neigh-
bouring lock rest directly upon
a very thick bed of fioti sand
■which underlies the district, and
a similar mode of foundation
was contemplated in the first
instance for the new lock. But
the work also occupies a portion
of the site of the old sluicing
basin, and, on examination, it
was found that very extensive
excavation liad reentted from
water scour in front of the
sluice gates, and that the sand
bed had been disturbed to a
considerable depth. Conse- ^
quently, as it was desirable
that so im]iortant an under-
taking should rest upon a *
homogeneous base, it was de- 9
cided to carry out a general |
scheme of close piling. J^
The piles employed were of
oak, of 10 inches mean dia. g
meter, 14 feet 9 inches long
under the floor of chamber,
16 feet 3 inches long under the
sills, and It) feet long under the
ftjirons. The piles were pitched
at distances proportionate to
the thickness of the masonry,
which nttains 62 feet in the
side walls of the pierheads and
is reduced to 13 feet within
the chamber. The number of
piles was 6,300, and they were
driven by ten steam - piling
machines and three ringing
machines.
The floor, which varies in
thickness from 13 to 18 feet, is
formed by a layer of brickwork,
362 DOCK ENQINEERINO.
Bet upon a concrete bed and covered b; ashlar masoniy (^iitoaUon* dCappai-eUj.
[The concrete, 6 feet 6 inches thick in the floor of the lock, 10 feet thick in
the gate platforms, and 12 feet thick in the aprons, was composed of equal
parts of hydraulic lime mortar (Toumai lime, trass, and sand), pebblM
(jfolttt), utA broken material (briquei roehta eoncatsies). The Bectional pro-
file of the fioor (fig. 167) exhibits a fiat centre, 42 feet 6 inches in extent,
flanked by ourres which are tangential to the aide walls.
Fig. 1S7.— North Look, Dunkirk— Section.
The side walls were executed generally in local brick and limestone, set
in Portland cement mortar, with a facing of ashlar masonry. Normandy or
Brittany granite was used for the sills, hollow quoins, caisson quoins,
copings, square quoins, culvert apertures, and for the rounds of the
pierheads above low water. The mortar was composed of 1 to 1^ parts of
Portland cement to 1 of aand.
The NorttL Iiook at Buenos Ayres.*
It was at first proposed to lay out the northern entrance to the Madero
Docks in a north-easterly direction from the north basin to the outer roads,
where there is a long stretch of water having an average depth of 20 feet
3 inches below low-water level, and thence in a S.E, direction to the
bar anchort^. This line, however, waa abandoned as likely to involve an
increase in silting, owing to its directly transverse situation in regard to the
stream, and it was eventually decided to turn the channel as quickly as
possible into the rim of the river (see iig. 8, p. 37).
The north lock is 82 feet wide at the coping, has a length of 508 feet
6 inches between sills, and a draught of 22 feet over sills at low water. It
is traversed by a swing bridge. A main service subway, 9 feet 10 inches by
7 feet 6 inches, in rubble masonry, lined with brickwork, passes under the
floor. The general disposition of the lock will be readily grasped from an
" Dobaon on "Buenos Ayroa Harbour Works," Mm. Proe. Inet. C.E., vol. cxxxviii.
iiiMiilWillliiiiiliUiliiliJiM^iiliiiliiiliiiiililililMiiL^
ENTRANCES AT BARRY DOCKS. 263
inspection of figs. 188 to 192. The following interesting experience occurred
during its construction : —
A very large bed of running sand was met with just at the intended
level of the bottom of the foundation of the north sill. The sand was so
troublesome that all pumping had to be at once suspended, and the level of
the bottom of the foundations raised and widened out so as to reduce the
weight per unit area on the soft white to9ca overlying the running sand.
To overcome the difiiculty an iron cylinder, 8 feet in diameter (fig. 193),
was sunk through both strata into the hard tosca below, the excavation
being performed by a diver. When the cylinder was well down, a good
layer of strong concrete was put in, making the cylinder quite watertight
below, while it was allowed to receive by lateral holes the drainage from the
upper white tosca, at a level between the bottom of the foundations and the
top uf the running sand. A centrifugal pump, working continuously, kept
the water in the cylinder below foundation level. Before building the
masonry of the north sill, the entire surface was covered with a layer of
concrete, 25 inches thick. Laying the concrete in bags, which was the
method first attempted, did not succeed, and canvas in long strips was sub-
stituted, with the joints so placed that the water would run underneath.
This plan answered well, and although the level at which the canvas was
laid was only 2 feet above the running saod, the whole of the concrete was
put in quite dry. When the invert was completed, the cylinder was filled
with concrete and built over.
Eastham Entrance Looks.
Manchester Ship Canal, — There are three entrance locks (fig. 194) con-
structed in parallel lines pointing down the River Mersey, 600 feet by ^ 0
feet, 350 feet by 50 feet, and 150 feet by 30 feet, respectively. The lower
sill of the largest lock Is 42 feet below liigh water of ordinary spring tides.
This lock has culverts on each side, 12 feet high by 6 feet wide, which
enable it to be filled or lowered, so that a vessel can pass through in less
than ten minutes. Two 20-foot Stoney sluices adjoin the locks and assist
to fill and lower the canal at tide and flood times respectively.
Entrances at Kidderpur Docks, Calcutta.
Flans and sections ef tlie entrance locks and passages at these docks
which have already been referred to (p. 236) are shown in figs. 195 to 200.
Entrances at Barry Docks.
The harbour is approached by a sheltered channel, 450 yards long,
enclosed by two breakwaters, the heads of which are 350 feet apart. There
are two entrances — one, leading to a basin, is available for 2^ hours before
and 2^ hours after high water ; the other, known as the Lady Windsor
264
DOCK ENGINEERING.
Lock, can be used at any state of the tide, having a depth of 16 feet of water
at low water of ordinary spring tides. The basin entrance and the passage
between the basin and No. 1 Dock are each 80 feet wide. The sills are
curved, with a versed sine of 3 feet, and a central draught of 40 '7 feet at
high water ordinary springs, and 32 '3 feet at high water ordinary neaps.
Timber guiding jetties, 200 feet in length, are erected seaward of the basin
entrance, and a masonry jetty, with timber fenders, 600 feet long, leads to
the Lady Windsor Lock. This last ha» a length of 647 feet, a depth of 60
feet and a width of 65 feet. It is divided into two compartments by an
intermediate pair of gates. The depth at the centre of the curved sills is
52*8 feet at high water of ordinary springs, and 44*4 feet at high water of
ordinary neaps.
Eglinton Dock Entrance, Ardrossan.*
The walls of the entrance (fig. 201) were founded on rock excavated 4 J
feet below the sill, which is level with the bottom of the dock and tidal
basin ; the gate floor is 18 inches lower than the sill. The sluices on
Fig. 201. — Entrance to Eglinton Dock, Ardrossan.
each side of the entrance are 3 feet wide and 4 feet high, with inlet sluices,
2 feet wide and 2 feet high, at the bottom of the gate recess. The sill-
stones, hollow quoins, and sluice chamber guides are of granite, the rest are
built in rubble concrete, except the sill, gate floor, and aprons, which are of
concrete.
♦Robertson on "Ardrossan Harbour Extensions," Min. Proc. Imt, C.E., vol. cxx.
{To fam raft tCA.
^4
THE ALEXANDRA LOCK, HULL. 265
The Alexandra Look, Hull.^
This lock is 85 feet wide and 550 feet long, divided into two compart-
ments of 325 and 225 lineal feet respectively. The filling and emptying of
the lock are done by means of two pairs of 5-foot culverts, constructed in
the walls at low-water level. On one side of the sill these culverts open
into the gate recesses, and their inlets are closed by external paddles of
greenheart, resting against granite faces and worked by hydraulic power.
The two outer sills are 18 inches deeper than the inner one. The outer
gates weigh 176 tons, exceeding the weight of the inner gates by 6 tons.
The roller path is of cast steel, accurately and carefully bedded on granite.
The difficulties encountered during the construction of this lock are very
instructive. The site was covered with toarp or river mud, which was stiff
and sticky inshore, but softer further out, encrusting in drying, with a soft
interior. It varied in thickness up to 27 feet, and below, beds of warp,
sand, gravel, clay, and peat were met with in no definite order.
The foundations of the lock were designed to be laid at 48^ feet below
high-water spring tides, or 32^ feet below the level of the mud. The walls
at the south end of the lock were commenced in deep trenches, owing to the
impossibility of excavating the fluid mud in the open. In the western
trench, clay was not met with until 51 feet below high- water spring tides, or
2 J feet deeper than was anticipated. A "blow " occurred at one point, but
was promptly remedied before any extensive disturbance could result. An
iron pipe was placed in the hole, and surrounded by chalk rubble, filling
the hole to the surface level of the clay, which was then covered over with
Portland cement concrete in bags, upon which the foundation concrete was
laid. A good deal of fine silt was, at first, brought up with the water, but,
eventually, the effluent became quite clear, and was led away in a horizontal
pipe to a pumping well, the vent being kept open to the last. One or two
other cases occurred and were similarly treated. The source of the leaks
was practically only the water contained in the strata, the connection with
the river^ as indicated by the variations in tidal level and head, being very
remote.
At the north end of the lock the foundations caused more serious
trouble. After clay had been reached through remarkably dry excavation,
the bottom of the trench suddenly began to heave, and water burst up in
several places in such quantities as to master the pumps. Additional
pumping power failed to make any impression. The sides of the trench
began to be undermined by the escape of silt ; the ground settled, and large
holes appeared in the vicinity. These last were staunched with clay puddle,
stable litter, straw, and bags loosely filled with Portland cement concrete.
Soundings showed a layer of silt, 5| feet thick, at the bottom of the trench,
while a 40-foot rod failed to reach the bottom of the blowhole. The total
collapse of the trench was threatened, so that strong lacings had to be
♦ Hurtzig on "The Alexandra Lock, Hull,'* Min. Proc. Inst. C.E., vol. xcii.
266 DOCK ENGINEERING.
ioserted and other preventive steps taken. Pumping was reduced to the
miuimum necessary for getting in a piled foundation for the side walls at
the highest jMSsibie level. The boles were filled with chalk rubble and the
whole area covered with it in order to intercept the flow of silt. Bearing ■.
piles were then driven between a network of temgwrary timbering, connected
at the top by whole timber caps and covered with a double thickness of elm
planking. As regards the origin of the water in the blows, investigations
seemed to iudicate the existence of parallel water-courses below the bed of
clay mnniiig transversely to the lock.
The pfincipal difficulty being anticipated at the inner gate platform, it
was proposed to excavate the foundation in small areas, enclosed by half
timber sheeting, grooved and tongued, but after a few piles had been driven
some blows occurred at the surface, which was a little above dock bottom,
and water came up in considerable quantities. Large holes formed, and some
of the sheeting disappeared. Cast-iron pipes were driven vertically into the
two priiioipa! springs, and in one of these the water reached a height of
14 feet above dock bottom. Several hundred yards of clay puddle were
absorbed by one hole alone. To reach the origin of the disturbance it was
clearly necessary to carry the sheeting lower down, and accordingly pitch
pine piles, 14 inches square and 50 feel long, grooved and tongued, were
driven so as to enclose the disturbed area and cut ofl' the flow of water,
which was eSectively done and the foumlatious completed. The roller
path stones and sills were laid on elm plaiforms over hearing piles. The
discharge through one of the blowhole pipes was stopped, but the water
continued to flow through the other until the pipe was closed at the
completion of the works.
New Look at Bremerhaven.
This lock (6g. 206) has an efficient length of 656 feet, or a length of
705 feet between gates. The breadth of the entrance is 92 feet, and of the
Fig. 206.— Bremerharen Lock.
chamber 147 feet, so that the largest passenger steamers can lie there
preparatory to starting and receive cargo from lighters. The depth is
sufficient to accommodate ships drawing 31 feet during neap tides. An
SeCTIOIr ACROSS LOCK
NEW LOCK AT BREMERHAVEN. 267
invert in the floor of the lock has been dispensed with as unnecessary, since
no sprins^s were likely to be found in the stiff clay on which the lock stands.
The walls, which contain the levelling culverts, are founded on inclined
piles, in rows, 4 feet apart. They are inclined alternately in opposite
directions, an arrangement which secures a favourable distribution of the
forces acting on the piles, and has the further advantage that the pile-heads
are not so near together, and the piles can consequently be driven deeper
into tlie solid ground. The inner end of the lock is closed by a sliding
caisson, the outer end by a pair of iron gates. The former was selected on
grounds of economy and utility as a movable bridge, the latter by reason of
their greater strength, for during spring tides a strong current flows through
the lock into the Kaiser Dock, which during southerly winds is considerably
increased by the heaping up of the tide on the Bremerhaven shore. This
current, aided by the force of the waves and the pressure of the wind,
exerts a force which, it was considered, could not be so well resisted by a
sliding caisson, supported at one end only, as by two strong gates.
268
CHAPTER VII.
JETTIES, WHABFS, AND FIEBS.
Definitions — Stresses — Wave Action — Force of Impact — Results of Impact —
Observed Pressures — Instances of Wave Action — Design of Jetties and
Piers — Construction — Concrete Mass, Bag, and Block Work — Dressed
Masonry and Rubble Mounds — Fascine Work — Open Timber Framing and
Crib Work— Columnar Structures and Frameworks of Iron and Steel —
MONIER AND HeNNEBIQUE SySTEMS — TVPICAL EXAMPLES AT ABERDEEN, ZSE-
brugge, Havre, Kingstown, Algiers, Hook of Holland, Blyth, Liverpool,
Newcastle, Soukhoum, Touaps^, Belfast, Dundee, Dunkirk, Tilbury, Madras,
Sunderland, Greenock, and Hull.
In one sense, and that perhaps the most important, jetties, wharfs, and
piers may be looked upon as constituting the outlying or advance works
of a dock system. It is quite true that they are by no means exclusive,
or even indispensable features, being found at many ports which have no
docks and absent from others where docks are numerous. Furthermore,
they do not always, or necessarily, occupy outlying positions, being often
located in sheltered basins and even within docks themselves.
Seeing, however, that their most important functions are discharged in
connection with exposed situations, we shall deal with them mainly from
this standpoint, and afterwards consider their adaptation to more sheltered
areas. And as to the strict propriety, or otherwise, of treating such
structures as forming an integral part of a dock system, we need not
concern ourselves too closely. The fact that they do play so prominent
a r6le in many cases, and that they have indubitably demonstrated their
ability as accessory features generally, is sufficient justification for treating
the subject in its broadest aspect.
Definitions. — Our first duty is a delimitation of the respective con-
stituents of the group.
It is no easy matter to draw a strict, or even a serviceable, distinction
between the various types. A jetty is radically that which juts out or
projects, and the term is appropriately applied to all structures which
project from the general contour of any littoral. But it shares this
signification in common with piers and moles, both of which are similar
projections. The primary meaning of the word pier is apparently con-
nected with the notion of support, and it is commonly used in engineering
to indicate the intermediate props or supports of a series of arches.
Probably from this association, an idea of isolation or detachment has been
DEFINITIONS. 269
acquired, and hence its application to maritime structures, the connection of
which with the mainland is of a slight and restricted nature. This feature,
however, is equally characteristic of jetties and moles. The word mole ia
evidently derived from the Latin moles, a mass, and is indicative of a
large mound, or long ridge of material, heaped more or less regularly, in
such a way as to constitute some protection from rough external seas. In
this respect it fulfils the functions of a breakwater, with which it is closely
allied, though, in later times, it has acquired the special significance of a
breakwater provided with a broad superstructure capable of being used as
an ordinary quay. Perhaps the position may be best summarised thus : —
Outlying works in exposed situations, used for protective purposes alone,
are breakwaters. When joined to the shore, and equipped for commercial
operations, they become, almost indifferently, piers, jetties, and moles»
Accordingly, the latter terms will be employed, in the present chapter, as
practically synonymous.
A wharf may be defined as a continuous structure, occasionally acting
as a retaining wall, along the open margin of a sea, or along the banks of
a river, canal, or other waterway. The application of the word is some-
what loose, and it is sometimes taken as identical with quay, though ita
use in connection with dock and basin walls is rare. Wharfs have
obviously provided the most natural sites for the berthing of vessels
from the earliest times, being employed for this purpose long before the
ideas of outlying jetties and enclosed basins were conceived. In this
connection, they are subdivisible into two classes — legal wharfs and suffer-
ance wharfs. The former are certain wharfs, in all seaports, at which
goods were required to be landed and shipped by Act 1 Eliz., cap. 11 (now
repealed), and subsequent acts. Some wharfs, as at Chepstow, Gloucester,,
d^., are deemed legal from immemorial usage ; others have been made
legal by special Acts of Parliament. Sufferance wharfs are places where
certain goods may be landed and shipped — as hemp, fiax, coal, and other
goods — by special sufferance, granted by the Crown for that purpose.*
These legal distinctions, however, have no bearing on the engineering,
aspect of the question.
From their close relationship to ordinary quays, much that has been
said in Chapter v. is equally applicable to wharfs, but need not be
repeated here.
As part of a dock system, external jetties and piers serve a twofold
purpose. In the first place, they act as protective works, by means of which
vessels are guided and sheltered during their entry. Secondly, they serve
as directive agencies for the deflection or regulation of currents. Whether
intentionally on the part of the designer or not, this second function is on&
which must inevitably be performed by any artificial projection beyond the
normal contour of a littoral. Hence it behoves the engineer to exercise
great care in determining the location and disposition of a proposed jetty or
* Dr. Ogilvie.
270 DOCK ENGINEERING.
pier, lest serious or even disastrous consequences ensue. The effect of a
misplacement might be the shoaling of a hitherto navigable channel.
Unfortunately, the conditions affecting fluvial, estuarine, and marine
currents are too complex for anything of the nature of a brief and satisfactory
resume, and the subject, in deed, constitutes a branch of maritime engineering
which scarcely comes within the purview of the present treatise. There can,
however, be no doubt that the influence of training workH, in the foim of
walls and dykes, upon the augmentation and maintenance of waterways is
very powerful, and that, judiciously employed, they are a valuable means
for increasing the accessibility of a port. There are several instances of
such works in existence, notably at the mouths of the Tees and the Kibble,
where training works have been recently constructed in order to afford a
navigable channel, in the iirst instance to the ports of Middlesbrough and
Stockton, and in the second to the town of Preston.
External jetties are either detached or arranged in pairs. Of double
jetties there are three forms — viz., parallel, convergent, and divergent.
Parallel jetties are mainly used for training purposes, as at Leith and
Ostend ; convergent jetties enclose a sheltered basin or outer harbour, as at
Barry and Sunderland ; divergent jetties afford guidance and direction to
vessels entering a narrow waterway, as at the Alexandra Dock, Hull, the
Canada Basin, Liverpool, and the Tilbury Docks, London.
Jetties are also to be found in the interior of many docks, especially
those of large size, with the object of increasing the proportion of quayage
to water area. Thus the south-west India Dock, London, with an area of
26| acres, is furnished with 16 jetties, affording accommodation to 32 vessels.
The Victoria Dock, at the same port, has 13 jetties in an area of 74 acres.
The Alexandra Dock, at Hull, has 4 jetties in an area of 46^ acres.
Wide projections, of solid construction, into the interior of a dock are
designated Tongties, such as the Canada Tongue at Liverpool. They really
constitute an integral part of the dock outline.
Short tongues or jetties used for coaling purposes are called Staiths,
There are 13 staiths at the Penarth Dock and 31 at Barry Docks.
Stresses in Piers and Jetties. — In Chapter vi. some consideration has
already been given to the character and influence of various natural agencies
in so far as they affect the navigability and usefulness of dock entrances.
In the present section it will be necessary to supplement this information
by some observations on the effect of these agencies upon the stability and
durability of exposed structures.
Wave action alone calls for serious notice. The effect of wind pressure
upon the superstructure of a pier is trifling compared with that of the onset
of waves upon its base. The only danger to be apprehended from currents
is their tendency to undermine the foundations, and this can readily be
guarded against by the exercise of the precautions indicated in Chapter v.
The mathematical theory of waves is a physical question too purely
academic for discussion in an engineering treatise. Students who desire
STRESSES IN PIERS AND JETTIES. 27 1
information on the subject are referred to the articles on " Wave " in each
of the Encyclopsedias, Britannica and Metropolitana.
The points which more immediately concern the engineer are the nature,
direction, and magnitude of the disruptive forces, as determined by actual
observation.
Although waves have been divided into two classes — those of oscillation
and those of translation — it is probable that all waves are more or less
waves of translation, causing the particles of which they are composed to
move forward iiorizontally to some extent. Certainly this is the case with
all lar:^e and important waves affecting the stability of maritime works.
When a wave advances into water which becomes increasingly shallow,
its energy is communicated to successively decreasing masses, and there is
consequently a tendency to produce in those masses a greater and more
violent agitation ; but this effect is generally diminished, and sometimes
entirely counteracted, by the loss of energy due to friction along the bottom,
and to eddies and surging.
The bottom friction produces a distortion of the elliptical orbits of the
particles of water, causing the crest to advance more quickly than the
trough. At length the crest overhangs the face slope, fails forward, and
breaks into surf. At this point the forward motion of the particles is equal
to the velocity of the wave, and the stroke represents the maximum effort
of the latter. Now, the velocity of a wave in shallow water is found to be
nearly the same as that which would be acquired by a heavy body in falling
freely from rest, under the action of gravity, through a height equal to the
semi-depth of the water plus three-fourths of the height of the wave.
Accordingly, we have
V ^ ^9 (d ^ yj, .... (44)
where v is the velocity of the wave, h its height, and d the depth of the
water.
When the depth of water exceeds the length of the wave, the speed of
the latter is practically independent of the depth, and is almost exactly
equal to the velocity acquired by a body falling through half the radius of a
circle whose circumference is the length of the wave.
The reaction of a surface subjected to the force of continuous impact is
measured by the rate at which momentum is destroyed. Hence, if to be the
weight of a unit volume of water, wv is the mass which impinges on unit
surface in unit time, and wv^ is therefore the amount of momentum. And
since the weight of 1 lb., falling freely, generates in one second t/ units of
momentum, the reaction of the surface will be equivalent to a weight of
' and this represents the pressure per unit area due to the impact.
y
Lieut. Gaillard (Corps of Engineers, U.S. Army), has demonstrated by
experiments upon small areas that the maximum intensity of force in
breaking waves in such cases occurs at a level slightly above still water,
272 DOCK ENGINEERING.
diminishing to zero at the crest, and to one-half the maximum at the
bottom. But like wind-pressure data, results on small areas are no guide
to stresses over exten8iye surfaces.
If a wave, before breaking, reaches a wall or other obstruction having
an abrupt, vertical face, it is reflected in the following manner: — The
particles of water in contact with the wall move up and down through a
height double the height of the original wave. At a distance away from
the wall equal to a quarter of the length of the wave, the particles move
horizontally backwards and forwards. Between these two points the motion
of the particles is a compound one, and movement takes place at various
angles.
Consequently, the action of waves upon a pier or jetty must be t&ken as
resulting in the creation of four distinct forces : —
1. A direct horizontal force exerting compression.
2. A deflected vertical force, acting upwards and tending to shear any
projections beyond the surface of contact.
3. A vertical downward force upon the base of the wall, due to the
collapse of the wave.
4. The suction of the back ilrauglit upon the foundation.
Apart from the hydrostatic pressure, augmented to a very considerable
degree by tlie force of impact, the following subsidiary results will take
place, viz. : —
1. A vibration of the structure tending to weaken the connection of the
various parts.
2. A series of impulses imparted to particles of water contained in the
pores and joints of the structure, producing internal pressure in various
directions.
3. The condensation and expansion of air confined in cavities and inter-
stices, causing disruption.
It is impossible on any purely theoretical basis to determine with the
least degree of accuracy and precision the magnitude of these various
stresses. Practical observation must therefore be called in to supply the
deficiency, by providing data as to the maximum stresses likely to be
encountered. Investigations have*been made in several instances with the
aid of a marine dynamometer, devised by Stevenson, with the result that
in the most exposed cases, the pressure registered did not exceed 3^ tons per
square foot. With waves 10 feet high, a mean pressure of 1*36 tons was
indicated. Other instances are as follows : —
At Skerry vore, from 2 J to 2 J tons per square foot.
At Bell Rock (German Ocean), 1^ tons per square foot.
At Dunbar (East Lothian), 3^ „ „ „
At Buckie (Banffshire), 3 „ „ „
Experiments by Mr. Frank Latham, at Penzance, showed a pressure of
18 to 20 cwts. per square foot, at right angles to a sea wall, in 10 feet of
water, with a wind pressure of 15 to 18 lbs. per square foot.
INSTANCES OF WAVE ACTION. 273
At Cherbourg, the force of waves in storms has been found to vary from
600 to 800 lbs. per square foot.
Instances of Wave Action, — The following are a few recorded instances
of the feats performed by waves : —
During a summer gale, in the year 1869, fourteen stones, each 2 tons in
weight, part of the structure of the Dhu Heartach Lighthouse, which had
been laid in Portland cement and fixed in their places by joggles, at a level
of 35 feet 6 inches above high water, were torn up, and eleven of them swept
off the rock into deep water.*
During the storms of December, 1896, and January, 1897, blocks,
weighing 40 tons each, used in the construction of Peterhead breakwater,
were displaced in courses bedded respectively at the levels of 17 feet 1^ inches
and 23 feet 7^ inches below low water of spring tides. One of these blocks
lodged on a concrete platform, 30 feet 7 inches below low water, and was
washed away during a storm in the following March, t
The destruction of the outer extremity of the breakwater at Wick, in
December of the year 1872, is described in a report by Messrs. Stevenson
to the directors of the British Fishery Society. J The end of the work was
protected by a mass of cement rubble work. It was composed of three
courses of large blocks of 80 to 100 tons, which were deposited as a founda-
tion on the rubble. Above this foundation there were three courses of large
stones carefully set in cement, and the whole was surmounted by a large
monolith of cement rubble, measuring about 26 feet by 45 feet by 11 feet
in thickness, and, at 16 feet to the ton, weighing upwards of 800 tons. This
block was built in situ. As a further precaution, iron rods, 3| inches in
diameter, were fixed in the uppermost of the foundation courses of cement
rubble. These rods were carried through the courses of stonework by holes
cut in the stone, and were finally embedded in the monolithic mass which
formed the upper portion of the pier. Incredible as it might seem, this
huge mass, weighing not less than 1,350 tons and presenting an area of 496
square feet to the sea, was gradually slewed round by successive strokes
until it was finally removed and deposited on the rubble inside the pier,
having sustained no damage beyond a slight fracture at the edges. The
lower or foundation course of 80-ton blocks, which were laid on the rubble,
at a depth of 15 feet below low water, retained their positions unmoved.
The second course of cement blocks, on which the 1,350 tons rested, was
swept off after being relieved of the superincumbent weight, and some of
the blocks were found entire near the end of the breakwater.
The displaced mass was succeeded by a still more enormous block,
weighing no less than 2,600 tons, which, after remaining undisturbed for
♦ Stevenson on " The Dhu Heartach Lighthouse," Min. Proc, Inst, C,E., vol. xlvi.
t Shield on "The Effects of Waves on Breakwaters," Min, Proc, Inst, C.E,,
vol. oxxzviii.
J Vide 3fin, Proc, Inst. CK, vol. xliii.
18
2 74 1>0CK ENGINEERING.
three years, was carried away bodily by a storm in January, 1877, and
deposited in two pieces within the line of the breakwater.
But even this is not the limit of wave power. Daring the storm of
October, 1898, which is said to have been as severe as any that have been
witnessed in Peterhead Bay, the waves were 30 feet in height, and a
section of the breakwater there, down as far as 10 feet 7^ inches below
low water and weighing 3,300 tons, was bodily slewed to the extent of
2 inches, without the brickwork being dislocated. This enormous mass
slid upon the surface of the course immediately below it, the blocks in
which were, strange to say, quite unmoved. In the waves which were
responsible for this feat, the water was thrown up to a height of about
115 to 120 feet, and the surface upon which they acted measured 33 feet
by 44 feet^ or 1,122 square feet. In order to form an idea of the force
required to slew such a mass, the Engineer, Mr. William Shield, ascer-
tained the coefficient of friction of blocks similar to those forming the
breakwater, by causing them to slide upon a concrete floor. The floor
was well wetted, and the average of several trials with blocks up to 68
tons weight, gave a coefficient of 0*7. In moving the mass, the waves
must therefore have exerted a force of 2,310 tons over the whole area
exposed to them, or slightly over 2 tons per square foot. Although about
one-third of the mass was below the level of low water, the troughs of
the waves would be considerably below its lowest point, and taking all the
circumstances into consideration, little, if any, allowance need be made for
flotation. If such allowance, however, be considered necessary, it is prob-
able that some deduction should also be made from the area exposed to
the wave-stroke, so that the above force per square foot would not be much
affected. *
After this incident it is, perhaps, not surprising to find that a 20-ton
block at Ymuiden breakwater, in Holland, was lifted to a height of 12 feet
vertically up the face of the pier and landed on the top of it.f «
The Design of Jetties, Wharfs, and Piers. — ^The principles of the stability
of quays have already been set forth, and they are equally applicable to
those wharfs of solid construction which act as retaining walls. The
depth of a wharf or river wall, however, will generally require to be greater
than that of a dock wall, on account of the vertical disturbance of vessels by
waves. Open timber wharfs in front of pitched slopes, allow the waves to
pass through and expend themselves upon the bank, so that the wharf
structure does not encounter the full force of the waves, but this arrangement
is only feasible in situations where the exposure is not great.
In considering the stability of structures subjected to external forces of
great magnitude, it will be found that there are two distinct sources of
resistance, upon either of which a design may be based — viz., the resistance
♦Shield on "The EflFect of Waves and Breakwaters," Min. Proc.^Inst. C.E,,
vol. oxxxviii.
t/Wd.
CONCRETE MASS WORK. 275
due to the inertia of a solid mass and the resistance offered by the inherent
strength of a scientifically framed structure. The first case is exemplified
by piers constructed in huge blocks of masonry and concrete, and in the
second by trussed open work piers of timber, iron, or steel. Nature, it is
to be noted, opposes the violent onset of stormy seas with huge boulders
and rocky headlands, and accordingly such natural features constitute an
obvious type of massive construction. Framed structures, on the other
hand, represent the result of human thou<;htand adaptation. Theoretically,
both principles would seem to be equally effective, but in practice it will be
realised that the joints in framed structures are a source of weakness, owing
to their tendency to loosen under vibration ; and further, that there is the
very important factor of deterioration and decay, which gives a decided
advantage to the employment of a practically indestructible material, such
as stone or concrete, over less durable substances, such as timber, iron, and
steel. In the latter cases, there must be a constant expenditure on main-
tenance and repair.
Where there is an important littoral current, which it is undesirable to
divert in any way, the use of columnar piers becomes a necessity. The
current then passes through the openings without perceptible obstruction.
Gonstraction of Jetties. — Jetties, wharfs,'and piers, considered as forming
a single class, may be constructed on any of the following systems, either
singly or in combination : —
( Mass work.
Concrete, . . < Bag work.
( Block work.
c,. { Dressed masonrv.
Steele, . . . I ^^^^^^ ^^^^^ J^
Fascine work.
Timber, . . \ Open framework.
. Crib work.
r-.^ ««r7 Qt^^i i Columnar structures.
Ir<m aiid Steel, • | close framework.
Composite, , . • { Hen^eWqu^^^^^
It will be useful to deal with the salient features of each of these various
systems seriatim.
Concrete Mass Work consists in the deposition of a large bulk of fluid
concrete within an enclosure, formed either by a boundary of sheet piling or
by temporary retaining moulds, which latter are removed when the concrete
is sufficiently set. The method is not, generally speaking, satisfactorily
adapted to subaqueous construction, as, apart from the awkwardness of
setting wooden moulds under water, it is difficult to prevent excessive
dilution and washing away of the cement particles, whereby the strength of
the concrete is seriously impaired. Accordingly, the method is mainly
restricted to situations in which it can be carried out in the open — that is to
say, either above low- water line or, when below that level, by tide work and
within the shelter afforded by cofferdams. Notwithstanding this, there are
undoubtedly instances in which fluid concrete has been successfully deposited
under water, but the local conditions in such cases have been peculiarly
favourable. One of the main elements of success is perfectly quiescent
water. Where the water level fluctuates rapidly and erratically, as in an
276 I>OCK ENGINEERING.
exposed tidal way, with its attendant ground-swells and rapid currents, the
risk is sufficiently great to render other methods preferable.
Concrete Bag Work, introduced in 1865 by Mr. P. J. Messent for the
purpose of repairs at Tynemouth, and developed into a system of subaqueous
construction about the year 1870 by Messrs. Oay and Barton at Aberdeen
and Greenore respectively, consists in filling jute bags with fluid concrete
and depositing them immediately in situ with the aid of divers. If the work
be carried out expeditiously, before the concrete has had time to set, the
bags will adapt themselves to the inequalities of the surface upon which they
are laid, and so ensure a complete and uniform bearing for each successive
course. The size of the bags used in various instances, ranges from a
capacity for 5, to one for 100 tons of concrete, or even more. The material
used is jute sacking, weighing from 25 to 30 ounces per superficial yard.
The bags, after being filled at the mixing station, are conveyed to their
respective positions and lowered in wrought-iron skips, through the hinged
bottom of which they are discharged. Adjustment and flattening is
performed by the divers. As there is a tendency for the exposed ends of
thti outermost bags to break away under heavy wave action, it is advisable
to construct the work slightly wider than the nett width desired. Bag
work forms an admirable method of dealing with irregular foundations too in-
durated for dredging, such as hard rock and clay containing massive boulders.
Concrete Block Work is an adaptation of the principles of masonry on a
large scale to concrete construction. The blocks are prepared on shore in
the ordinary way, by means of wooden moulds of the shape required. For
foundation and interior work the rectangular or square form is the most
usual. The blocks are of any convenient size, ranging from 5 tons to a
weight limited only by the power available for lifting and depositing. In
order to facilitate setting, -each block is sometimes constructed with two
vertical or slightly inclined perforations, through which are passed iron bars
with T or angle ends, capable of engaging against the under side of the block
when turned through a right angle. These are, of course, removed after the
block has been set. Other appliances for lifting and depositing are illustrated
on p. 114, ante. Setting operations may be carried out by a floating crane^
by a traveller running upon a temporary staging, or by a crane traversing
the portion of the work previously constructed and able to set a block some
distance in front of its leading wheels. Except in the case of very smooth
water, the traveller and the land crane constitute by far the steadier agents.
The blocks are set on the outer faces of the structure, and are ranged as
closely as possible in order to admit of being connected by cramps and
joggles. Where the circumstances render such a process feasible, the joints
may be pointed in cement, or, if too wide for this, the openings may be made
good with brickwork in cement. The interior of the work will then be
filled with blocks, arranged so as to break joint, and well bedded in concrete
grouting, which may be run through a pipe under a considerable head after
the blocks are set.
MASS WORK.
277
All three of the foregoing systems may be, and have been, used in
combination, such as, for instance, a construction of block work below
low-water level, resting upon a bag-work foundation course, and having a
superstructure of mass concrete.
The south breakwater at Aberdeen was carried out in this manner, and
as the statement of expenditure affords a comparison of the cost of the
several methods, it is appended here : — *
Cubic
Yanls.
Expenditure.
1
Cost per
Cubic Yard.
Bag work in foundations, ....
Block work, including blocks inserted in fluid
concrete,
Mass concrete in frames,
3,202
22,851
23,356
£4,045
18,175
18,868
25/3
15/11
16/2
1
A better appreciation of the relative cost will be gained by a brief
statement of the precise conditions obtaining in each case.t
Bag Work, — The bags were deposited by iron skips, the greater part
by two skips each holding 5^ tons of concrete, their inside dimensions
being 6 feet by 4 feet by 3^ feet deep. In the last year, a skip of 16 tons
capacity was used, its dimensions being 9 feet by 6 feet by 6 feet. The
bottoms of the skips opened on hinges, the hook which held them being
released by a trigger. In the larger skip the closing of the doors, after
the bag was deposited, was assisted by counterbalance weights. The bag,
of the same shape as the skip but rather larger, was fitted into it and
temporarily lashed at the top so as to line the skip. It was then filled
with liquid concrete (1 cement, 2^ sand, 3^ gravel), the temporary lashings
removed, and the mouth of the bag sewn up. The skip, with its contents,
was lowered by a crane to the divers, and moved about, in obedience to
their signals, until close over the required position, when the trigger was
pulled by a rope from above, and the bag discharged.
Block Work, — The blocks were all 4 feet high and usually 6 feet wide.
At first, they were of sizes varying in weight from 7^ to 18 tons ; latterly,
the small blocks were mostly used for incorporation among the fluid
concrete or mass work, and the larger, from 10^ to 24 tons weight, for
block building. The blocks were cast in wooden moulds in the usual
manner, the proportions of the concrete being 1 cement to 4 of sand
and 5 of gravel, with large pieces of broken stone imbedded. They were
staked by cranes in the block-yard to harden, and then taken down an
incline, on waggons, to the staging cranes, by means of which they were
lowered to and set by the divers.
Maaa Work, — A framework of posts was erected round the site of the
building, excepting at the ends of the completed work, which formed one
* This statement does not include items for preparatory works, plant, staging, &c.
t Cay on **The South Breakwater, Aberdeen, '^ Mxn, Proc. Inst, C.E,, vol. xxxix.
278
DOCK ENGINEERING.
side of the case. The posts were provided with grooves, into which panels
were slid, extending from post to post. The bottom and sides of the case
were lined with jute bagging, and tie-rods, passing through the posts and
from side to side, prevented the case from being burst open by the lateral
pressure of the fluid concrete. The heart of each post was a piece of Baltic
fir, 20 feet long by 12 inches by 6 inches, scantling ; the pieces of wood for
forming the grooves were fixed to the larger sides. The panels were built
up of short pieces of plank 2 feet long, placed vertically, so as to form a
slab 7 feet 9 inches by 2 feet by 3 inches, and they were backed by two
horizontal planks 7 feet 4 inches by 11 inches by 3 inches. The ends
of these formed the tongues which slid in the grooves in the sides of the
posts. The tie-rods were of wrought iron f inch diameter, in convenient
lengths, connected by f-inch shackle& The jute bagging was 39 inches
wide and weighed 29^ ozs. ; it cost 8d. per lineal yard and could generally
be used twice. The proportions of the concrete found best for the work
were 1 cement to 3 sand and 4 gravel ; much of it was executed, however,
in the proportion of 1 cement to 4 sand and 5 gravel.
LONGITUDINAL SECTION
CROSS SECTION
iS oj
Jl^'
Figs. 207, 208, 209, and 210.— Caisson at Zeebrugge.
A special adaptation of the concrete block system, as practised in the
construction of the outermost portion of a mole at Zeebrugge, merits some
notice. It consisted in the formation of hollow blocks of concrete of height
sufficient to reach above low water from the ground level. These were
floated out into position, sunk, and filled with concrete. The circumstances
at Zeebrugge were favourable to this method, the depth of water not
exceeding 30 feet at low water and being generally 26 feet.
The blocks, or caissons (tigs. 207 to 210), were moulded about an iron
frame with plated sides, and were 80 feet long by 30 feet wide by 30 feet deep.
This gives a -volume of 72,000 cubic feet each, and a total weight of about
Masonry piers. 279
4,500 toDB. The underside of each caisson had a knife edge to penetrate
the ground. The concrete was composed of 33 parts of small atone and
11} of sand to 6 of cement. The caisson was designed with three compart-
ments, and in each of the walls there was provided an orifice for filling
them with water. The orifices were temporarily plugged while the caisson
was being towed into position. On removing the plugs, the block foundered.
The interior was then filled with concrete by means of skips opening at the
bottom. The top layer of 3 feet was deposited in the dry at low water,
with concrete very rich in cement. Large pieces of rock were then sunk
to the seaward of the block, and along its base, to prevent any danger of
undermining by the water. The ground was a clayey sand.
Upon the foundation course thus laid, the upper blocks, of 5& tons weight
each, were set by a Titan crane. The jetty was constrncted with horizontal
o£Faets, in order to partially destroy the downward effect of a breaking
wave upon the foot of the wall (fig. 211).
5 IB SO 30F**e
Fig. 211.— Jetty at Zeebrugge.
Other examples of bag work are to be found at Sunderland (figs. 344
and 245), of block work at Dover (fig. 313), and of mass work at Liverpool
(figs. 221, 223, and 223). The subject of concrete work has also been
treated in the chapter on Dock Walla, and instances are there given of
quays constructed on the same or kindred lines.
Masonry Piers are not so common as they used to be in the days before
the introduction of cement concrete. They are only executed now in
places where suitable stone is very plentiful and skilled labour cheap.
In other situations, concrete ofiers every inducement for its adoption.
Masonry piers usually have iacings of ashlar with heartings of rubble,
28o DOCK ENGINEERING.
though in some caaea, pockets of earth irork have been employed. With
either ayatera of construction, it is essential for the stability of the work
that the oppoaite facings should be securely tied together by well bonded
cross walls, or by horizontal lacing courses at regular intervals. The
largest possible atones should be choaen for the outer blocks, and they
should be secured to one another by dowels and plugs as well as dovetailed
l-'ig. 212.— Pier at Havre.
into the hearting by an efficient system of bonding. The south pier at
Havre (£;;. 312) is a typical example of masonry conatruction. It has
inclined ashlar facings, averaging 5 feet in thickness, connected, at intervals
of 5 feet in height, by lacing courses, 2 feet thick. The bottom width is
36 feet 6 inches, and the top width, between parapet
walls, 18 feet 6 inches. The pavement is 7 feet 6 inches
above high water of equinoctial tidea, and 33 feet
4 inchea above ground level.
A combination of a granite ashlar facing with a
hearting of concrete blocka is exemplified in a pier
at Dover, constructed about the year ISHS. Present
practice at that port favours the concrete block system
throughout, with a thin facing of granito rubble above
Fig. 213. -Jetty at lo"'"**" level (fig. 213).
2>}Ter. Piers wholly of loose rubble are indistinguishable
from breakwaters, their principal function being the
destruction of waves. There are but few inatancas of such works being
uaed for landing purpoaea. There is one, however, at Eingatown Harbour,
near Dublin, where a long inclined mound of looae rubble, with slopes
ranging from 1 to 1 to 5 to 1, ia crowned with a pitched surface on the
inner side, 38 feet in width. The maintenance of such disorganised masses
is apt to be costly, aa they suffer considerably from the effecta of wave
action.
MASONRY PIERS.
251
Since upright piers from the sea bottom are inevitably expensive in
construction, where the depth is at all considerable, and further, since the
rubble mound offers a suitable means of bringing the foundation level
tolerably near the water level without incurring too much danger of
disturbance, a combination of the two types is a very common feature
of modern practice.
The level at which loose rubble of different sizes may be trusted to
remain stationary in stormy weather is a matter of considerable importance
in piers of this type. Sir John Ooode states that he found the shingle of
Ohesil Beach in motion during winter storms, at a depth of 8 fathoms.
The line of permanent mud, which marks at any rate the extreme limit of
wave action, whatever other agencies may assist in its determination, lies at
a depth of 12 to 16 fathoms below low water off the coast of Holland, and at
Exterior
Level of the
< 500 X 7 00 >
^ ■ ^ »■ m^i^r^^^mm
"^
»*i**MM^k^M*^li**aM
I
^9
Interior
Lowest tides
1400
Artificial Blocks
of 15 Cubic I
Metres ^
.<5\
■s -^^'O » ^ -s^ .^^ V^
Blocks from 1337 to SOZS -^^>?
Floc?iS fYom 100 toJ337^ ^-^ ^^
Fragments fYom v^ >^
to WO kHogmmmes in weight v^ ^Sa?
Fig. 214.— Jetty at Algiers.
v*.-\,?f-
a depth of 80 to 90 fathoms in the vicinity of the Shetlands. But even
assuming the motion of waves to be perceptible throughout so great a
range, it is manifest that the force diminishes with the distance below the
surface, and that, at a certain depth, the effects become of trifling import-
ance. In fact, it appears that the really injurious effects of wave action are
confined to a zone extending from the surface level to a distance of about
25 or 30 feet below. Beyond this point, small rubble and quarry rubbish
may be deposited, with comparative impunity, in mounds which will stand
at slopes of 1 or 1^ to 1.'"' Upwards of this, stones of larger bulk and
greater weight must be employed, culminating in blocks of not less than
* There are, of course, abnormal cases in which these statements do not accord with
experience. For instance, at Peterhead Harbour in October, 1898, blocks weighing
upwards of 41 tons each were displaced by the waves at a depth of 36^ feet below low
water of ordinary spring tides, but this and one or two other examples at Wick and
•elsewhere are exceptional.
282 DOCK ENGINEERING.
25 to 30 tons weight at the summit. Owing to the difficulty of quarrying
such blocks, concrete monoliths are now generally adopted for the upper-
most layer. No benefit is derived from any attempted consolidation of the
work by intermixing large and small pieces. On the contrary, the result is
likely to be harmful, since the dislocation of the larger blocks will be
facilitated in consequence of the small pieces getting under and between
them. Blocking the interstices with cement concrete, in bags or otherwise,
is a much more satisfactory course.
As an illustration of the combined system of construction, we may take
the North Jetty at Algiers (fig. 214). The bottom hearting, 16 feet in
height, consists of rubble from 30 to 200 lbs. per piece. Overlying this
there are two layers, each 10 feet high, of natural blocks, ranging in the
lower layer from y\y to IJ tons, and in the upper layer from 1 J to 8 tons in
weight. The remaining distance of 32^ feet to low- water level is occupied
by artificial blocks containing about 550 cubic feet. The superstructure is
carried to a height of 16 feet.
Timber Piers are less substantial than those of masonry or concrete, but
they possess certain advantages as regards economy and rapidity of execu-
tion. Where the ground is suitable for the reception of piling, and in
localities where storms are infrequent and of no great severity, timber
jetties and piers can be constructed at a cost much less than that of more
massive structures. In ice-bound ports, too, such as those in the Baltic,
the prosecution of the work of piling is independent of the season and can
be carried on uninterruptedly through the winter, which is an important
consideration.
The simplest, and certainly the most primitive, system of timber jetty
work is that inaugurated by the Dutch, who build their quays very largely
with the aid of fascines (Dutch, ryshoot), or bundles of brushwood derived
from copses of willows, osiers, &c. Mattrasses of this material, weighted
with stone, are sunk in position in successive courses, the whole structure
being secured by rows of vertical and inclined piling. The advantages
claimed for the use of brushwood are (1) its elasticity, which renders it less
liable to injury from the impact of waves, and (2) its solidification under
the accumulation of sand and drift in the interstices. To these may be
added its convenience and cheapness.
The following particulars relate to the piers at the Hook of Holland^,
near Rotterdam (see figs. 216, 216, and 217) : —
The piers were constructed of successive layers of zinkatukken, or
mattrasses, 54*7 yards long by 26 '2 yards broad, and 1 foot 8 inches thick,
constructed as follows : — Two stakes were driven into the ground, about
2 feet 6 inches apart, to which a cross stick was secured about 2 feet
3 inches from the ground. A series of these frames were erected, 2 feet
apart, the number depending on the size of the zinkstuk. The fascines
were then placed on the cross sticks, being drawn out lengthways, so-
that each bundle overlapped and bonded well into the next. They were
TIMBER PIERS. 283
laid of such thicknesa that oo being bound round in the fonn of a rope,
tbe circumference was 17 inches. When the full lengtii for one rope, or
ufi^, bad been laid out, the fascines were tied at 15-inch intervals with
oaier bands, tightly twisted and with their ends tucked in. Light
intermediate bands, i inches apart, were then added. The wiepen were
next laid in parallel rows upon the ground, about 3 feet apart, to the full
width of tbe proposed mattrass. Tbey were crossed by a second layer at
right angles to the first, thus forming a network, which was secured by
SECTION A.B.
Figs. 216, 218, and 217.— Fasohie Work.
Fig. 218.— Mole at Hook of Holland.
lashings of ^inch tarred rope with free ends, and withes. Two such
networks, upper and lower, enclosed three layers of ryshout, set crossways,
18 inches thick in all, and were tied together by the rope ends. This
completed the mattrass. In order to cause sinkage, it was weighted with
atone, and the loading was afterwards continued until it amounted to
10 cwts. per square yard. The body of the piers took from five to six
mattrasses, averaging with the stones, about 3 feet 3 inches thick ; these
were further held in place by five rows of piles, driven about 11 or 12 feet
2S4 I>OCK ENGINEERING.
through the mass into the sand below. The outer slopes and edges of the
mattrasses were covered with a coating of stone, averaging 13 cubic feet
per lineal foot of pier. The part above water was covered with larger
stones, retained bj rows of small oak piles, the ends of which project above
the level of the work, with a view to breaking the force of the waves.
A cross-section of the north pier is given in fig. 218. It has a width of
29 feet 6 inches between the main piles.
The crown of the south pier is 26 feet 3 inches wide, rounded on the
upper surface, which attains the level of ordinary high water. The piles
connecting the mattrasses are carried to a height of 9 feet 10 inches above
this level. A timber roadway, carrying two lines of rails, is attached to
the piles.
Open Timber Frames are very often employed for piers and wharfs
where the water is tolerably quiescent and but moderately deep. The
frames may be either fixed or movable. In the first instance, the verticals
consist of whole timber piles, generally greenheart or creosoted pitch pine,
driven down to a solid stratum and connected transversely above the
water level by cross pieces and inclined struts, as at Hull (fig. 246). In
the second case the verticals are tenoned into and rest upon a timber
sole-plate, set upon a naturally hard bottom, as at Blyth (figs. 219
and 220). In both cases, the frames are erected at distances apart, usually
Figs. 219 and 220.— Jetties at Blyth.
from 10 to 15 feet, and the bays thus formed are faced with horizontal
walings and fenderings. The movable frames have necessarily to be
weighted down with heavy stone filling, and this is frequently added in
the case of fixed frames, in order to stiffen the work. A foundation of
concrete is occasionally to be found, as at Liverpool, and exemplified in
three instances (figs. 221, 222, and 223), especially when it can be utilised
in the formation of culverts with sluice openings to maintain the required
depth of water in situations where there is a tendency to silting. A
concrete apron must then be £tdded to the structure, or it will inevitably
be undermined by the current. Filed timber jetties have also been
constructed upon a rock bottom. At Newcastle, for the uprights of
coaling staiths, holes, 3 inches in diameter, were drilled into the rock
and into these the pile shoes, which had 4-inch square spikes, 6 feet long
at their ends, were driven. At Liverpool, similar but larger holes were
drilled for the Prince's jetty, the holes being 25 inches diameter, and
OPEN TIMBER FRAMES. 285
Lower Clay-
Fig. 221.— Jettj at Liverpool— Typo A.
Ltnver Clay
Fig. 2!^— Jetty »t Livarpool— Type B.
DOCK EHGINBEBINQ.
consequently capable of receiving the whole butt ends of greenheart pilw,
14 inches square, which were grouted in concrete after being adjusted.
.-— Jl
-T-i-t-r-i^
li
r^
=^^.„
^
Concrete
'
Fig. 223.— Jetty «t Liverpool— Type C.
Crib Work is a mode of constrnction peculiarly characteristic of jetties
in the large North American lakes. From the crudeness of its build and
the perishability of the material, the ayatem must be regarded as mainly of
Kg. 224.— Crib Frame.
IRON COLUMNAR PIERS. 287
the nature of a temporary structure ; indeed, it is doubtful whether it is
applicable to other than the particular localities in which it has been
devised and practised, admittedly with success, wliere timber is plentiful
and cheap, and where ])resent requirements outweigh considerations of
future contingencies. Cribs are box-shaped frames of timber (pine, cedar,
ash, tamarac, or elm), constructed in open-work, with numerous compart-
ments formed by means of transverse and longitudinal ties. They range
from 30 to 50 feet in length and are never narrower than the total height,
with a minimum in the shallowest cases of 20 feet. The main timbers
are 12 inches square throughout, except in the lowermost course, or
grillage, where they are 12 inches by 18 inches. The traus verse and
longitudinal ties are about 10 inches by 12 inches, and the structure is
held firmly together by l^inch wrought -iron bolts. This method of
construction will be tolerably clear from an inspection of fig. 224.
The preparation of the site for the cribs is a matter of importance.
A sandy bottom is not very suitable, giving rise to unequal settlement.
A mound of rubble has been found to answer the purpose best.
The cribs are framed on a sheltered beach, within easy reach of a
draught of 10 or 12 feet of water. After three or four courses have been
bolted together the structure is launched, and additional courses put on
until the height is several feet greater than the depth of the jetty site.
The crib is then towed into position and weighted with stone until it
sinks, after which it is filled level with the top. After the final settle-
ment, all the cribs are levelled up with wedges, and a roadway of planking
is laid at a height of 5 or 6 feet above water level. The cost of crib work
in 24 feet of water at Chicago, in 1871, amounted to about £30 per lineal
foot.
Iron Columnar Piers form light, ornamental structures, and they are
often adopted where the traffic is mainly in passengers. The open columns
also cause practically no interference with the movements of the sea, and
consequently the type is a suitable one in situations where there is a
littoral current which it is inadvisable to deflect in any way. The columns
are either piles themselves or are bolted to the heads of piles, unless the
bottom surface be rock, in which case there is no need for piling. Screw
piles are very generally employed, on account of the broad bearing afforded
by the surface of the screw. The columns are arranged in bays, and are
connected just below the decking by longitudinal and transverse girders,
the depth and design of which will depend upon the distance apart of the
columns. There is so much scope for individual taste and opinion that
it is impossible to lay down any rules, of a general nature, in regard
to the design of iron columnar piers. Two examples will suffice by way
of illustration.
At the port of Soukhoum, in the Black sea, there is an iron pier (figs.
225 and 226), about 154 feet long, constructed in 1889. The bays are each
14 feet in extent, with one of 7 feet at the end. There is also a further
IRON COLUMNAR PIERS. 289
projection of 7 foet e.t the outer extremity, forming a. support to a stairway.
The columns are arranged in parallel rows of five, the middle columns
being 7 feet 10^ iaches apart and the outer ones 5 feet 3 ioches. They are
5 inches in diameter, connected by 3'inch by 3-inuh by g-inch angle-iron
bracing. The deck is planked upon whole timber bearers, at a height of
14 feet above the water level.
In order to allow freedom of movement to the littoral current a portion,
410 jards long, of the jetty or mole at Zeebrugge, on the North Sea, is
constructed of mild steel in openwork. The structure (figs. 227 and 3:it!)
is composed of SO bays of 16^ feet each, and is carried by parallel rows of
piles or columns, six in number, of which four support a double line of
rails and trwo the side extremities
of the platform. The heads of the *"*"
piles are connected by a lattice
girder, and at low- water level,
there is a second horizontal mem-
ber formed of two channel irons.
The diagonal bracing is 2 inches
in diameter, fitted with tightening-
up shackles. Each column is formed
of four quadrant irons, ri vetted
together at their longitudinal
flanges. The internal diameter
is 0^ inches and the thickness
I inch. The sectional area of each
pile is about 31 square iaches. At
the foot of each pile is a wooden -;,- - -pr -,t; -_^-i,r^-. ^rr- :
shoe, 16 inches in diameter and a ''-' ^' '.■ " ■.',,'
yard lone, bearin" airainst a collar Sealma.
onthenile ? ^^ 1^^ ^ ^ ^ ? fP M.tr,^.
on tne pile. b A fy SO 30F«»e
The rows of piles are connected pig, 228.-Jetty at Zeebnigfe-e.
longitudinally by plate girders, four
of which are 2 feet 6 inches deep and the outer two 2 feet deep, with
6-inch by J-inch flat-bar wind bracing. The decking comprises 5-inch
by 2J-inch oak joists, set IJ inches apart clear, to allow a passage for
waves. The cover-plates in the railways are of cast iron, pierced pattern.
On the outer face of the jetty, there is a plate superstructure, 15 feet
9 inches in height, suitably stifieued, to afi'ord shelter to trains. This
superstructure carries a gangway for pedestrians.
An interesting example of a jetty of a somewhat unusual type for iron,
though not for wood, is given in figs. 229 and 230, which is a section of
one constructed at the port of Touaps^, on the Black Sta, in 1896-97. The
jetty is 800 feat long and has two inclined faces, each formed of a row of
railway metals oa end, driven into the ground some 10 inches apart, being
guided and strengthened by two rows of longitudinals ; the upper, 9 feet
19
290 DOCK ENGINEERING.
above the water line, an angle iron 6 inches by 6 inches by ^ inch, and the
lower, a channel iron 10 inches by 3 inches by } inch, connected in each
case by transverse through-bolts. The interior of the jetty ia filled with
rubble. The top width is U feet, providing acoommodation for a single
line of rails.
Figs. 229 and 230.— Jetty at Tonape^
Composite Systeme. — Perhaps the most remarkable development of
recent years is the intimate combination of iron and concrete for buildiag
purposes, and not the least important application of the method is in
reference to piling. The earlier open-work systems, whether of iron or
wood, are subject to deterioration and decay — in the first case from
corrosion, and in the second from the ravages of sea worms. Hence a
combination of two materials, in wliich the durability of the one acts as
a preservative to the strength of the other, is an undoubted advantage.
Such is the principle of several well-known systems, in all of which iron
rods and bars are completely imbedded in. concrete, so as to be beyond the
reach of external destructive agencies. Two of these systems, from their
primary application to building construction, are more fully described in
the chapter on Sheds and Warehouses. Here we are only concerned with
their adaptability to jetties and piers.
The Monier system, consisting of a mesh of metal wire incorporated in a
slab of concrete, has been used as an external cover for timber piles, and
also, in the form of cylinders, for bridge foundations. Monier tubes, in 3 feet
6 inch lengths, 21 inches internal diameter. If inch thick, with a hearting
of steel wire netting, 1^ inch mesh, So. 16 gauge wire, have been used by
Mr. De Burgh for the protection of ironbark piles in Australia. In a
second instance, the cylinders were 3 feet 6 inches in diameter, with a
thickness of 3^ inches. Both applications were successful, and indicate the
possibility of utilising Monier tubes on a more extended scale for marine
foundation work.
COMPOSITE SYSTEMS.
291
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The Hennebiqiie system has been more directly applied to the formation
of piles. As practised in recent examples, it consists in enclosing rows of
iron rods, bound at intervals by iron ties, in
a casing of concrete. Figs. 23 1 to 234 are the
elevation and sections of a sheet pile, con-
structed in this manner. There are three
rows of pairs of vertical rods, connected, at
10-inch intervale, by horizontal bands or clips.
The pile is moulded with cylindrical grooves
in each side, in which the spur, C, of an
adjoining pile engages, for guidance in driv-
ing. When two consecutive piles have been
driven, their combined grooves form a
cylinder, which, after being cleansed by
forcing water through it under pressure, is
grouted with cement. The lower ends of the
piles, which can be made either wedge-
shaped or pointed, are protected by steel
shoes secured to the body of the pile in the
moulding process.
In fig. 27 (p. 63) is a plan showing the
method adopted for the construction of bear-
ing piles. Piles of this description, 14 inches
square and 42 feet long, have been driven
to the number of 1,300 for a cold storage
foundation at Southampton. A monkey weigh-
ing 2^ tons was used, and the piles were driven
until 10 blows, with 4 feet 6 inches fall, failed
to produce an additional inch of depression.
It is better for this class of work to use a heavy
weight with a short fall, rather than a light
weight with a long fall. Owing to the brittle
nature of the concrete, the head of the pile
during driving must be protected, as shown
in figs. 235 and 236, by a sheet helmet bedded
on sawdust or sand in bags on the head of the
pile, with the further interposition of a wooden
dolly between the monkey and the helmet.
The loss of energy by this arrangement is very
great, though eventually the sawdust hardens
into a compact mass.
The brittleness and rigidity of the thin
concrete covering are the only drawbacks of
the composite system in positions such as jetties, where it is liable to
concussions and shocks. It has, however, been used with satisfactory
'V:
i4 f * **^P*'"'^I«
•• •• ,i
■I ?• :;
1:
-f—
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iiii
SMEIT PILC
•iCTtoa A ■.
ticTioa C.9.
Figs. 231, 232, 233, and 234.
Hennebique Sheeting Pile.
292
DOCK ENGINEERING.
results in the construction of a jettj at Woolston, near Southampton, and
possibly in other cases.
HENNEBIQUE SHEETING PILES
Sfet Heimeh
V \^ Sawdust
\
■
i
I
I
I ^T
Figs. 235, 236, and 237.
Jetties and Wharfs at Belfast.^
Fronting the Victoria Channel and flanking the entrance to the Alex-
andra Graving Dock at Belfast, two timber jetty quays or wharfs have been
erected, the former 510 feet long and the latter 840 feet. The structures
comprise eight jetties, connected by a narrow wharf (fig. 238), extending
TO... c
Teet, to $
'--■•'--
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«o
SO
«c
XF^et
Fig. 238.— Wharf at Belfast.
Kelly on '*The Alexandra Graving Dock, Belfast," Min, Proc, Inst, C*E», vol. czi»
TIMBER WHARF AT DUNDEE. 293
70 feet from the quay face. The jetties are 20 feet and the wharf 15 feet
wide. All the timber work is of pitchpine except the fenders, which are of
American rock elm. The coping timber is protected by a sheathing of
malleable iron, 2^ feet broad and \ inch thick. The pitchpine was creosoted
with 4 lbs. of creosote per cubic foot, which, owing to the density of the
timber, was with difficulty forced into it. Twenty-five mooring bollard
piles, 48 feet long, were driven and secured to the main framing of the
jetties and quays, and titted on the top with cast-iron bollard caps. The
bays of piling of the jetties are 9 feet apart, and of the quays between the
jetties, 8 feet. The slopes behind the jetty quays down to the lowest low-
water mark are protected with 16-inch rubble whinstone pitching, laid on a
6-inch bed of gravel.
A quay wall, 80 feet in length, and three piers and foundations for
supporting a 100-ton derrick crane were constructed of concrete in the tide-
way, within two rows of sheeting piles, 38 feet long. The three crane piers
are raised '22 feet above the quay level; they are 20 feet square at the base
and 1 7^ feet square at the top, and have wrought-iron holding-down bolts.
Plate castings are built into the piers for securing the granite seats and the
foundation castings of the crane. Along both sides of the derrick crane
seat, a timber wharf, very economical and serviceable in form where the
depth of water in front of the quay is not greater than about 10 feet at
ordinary low water, was constructed for a total length of 220 feet. Forty-
five bays of supporting piles, in front, and stay piles, four in each bay, behind,
were driven, 5 feet apart, along the wharf. A row of sheeting piles, 22 feet
long and 7 inches thick, was driven along the face of the wharf. For a
depth of 14 feet below the coping level, close 4-inch planking was spiked to
the back of the front row of supporting piles, and a coping timber, 18 inches
by 10 inches, was secured along the quay face to the pile-heads. The
wharfing was tied back by iron bolts to the stay piles, and the space imme-
diately behind the face-work was filled in with ashes, brick rubbish, &c.
The cost of such a wharf facing amounts to between £10 and J&12 per lineal
foot of frontage.
Timber Wharf at Dundee.*
The landing wharf (figs. 239 and 240) at present in use for the discharge
of steamers, and available at any time of the tide for vessels whose draught
is too great to admit of entrance into the docks, has a length of 2,800 feet,
and is provided with shed accommodation at the rear to the extent of
24,650 square yards. It is 12 feet 6 inches in width, is constructed of two
rows of main piles, 9 feet apart centre to centre, with sheeting between the
piles of the first row, and is tied back by iron tie-rods f inch diameter and
50 feet long. There are bollards along the face of the wharf, 18 feet apart,
and numerous ladders down to low- water level. The timber wharf being of
* Buchanan on " The Port of Dundee," Min. Proc. Inst. C.E,f vol. cxlix.
294 I**^^ ENGINEERING.
a temporary D&ture, and more shed accommodation being required, the
construction of a permanent river wall, 140 feet outaide the present wharf,
is about to be commenced.
Figa. 239 and 240.— Wharf at Dundee.
Jett7 at Dunkirk.*
The new east jetty at Dunkirk (fig. 241) has a foundation of masonry,
instructed on the compressed air system described in Chapter v. The
•BarW
Eighth Int. Nav. Cong., Faria, 190a
Fig. 241.-Jettj at Dunkirk.
Travaui les plus r^enta execute dam lea principaux ports fran^ais,"
PIERHEAD AT MADRAS. 295
jetty is 938 yards long, and 42 caissons were employed, generally 68 feet
long, with widths ranging from 15 feet 6 inches to 21 feet for the jetty and
31 feet for the pierhead. These caissons were sunk into the fine sand of
the beach to depths of 16 to 26 feet below zero. The joints between the
caissons were at the most 20 inches wide : they were simply closed by wood
panels. The superstructure consists of an open timber framework adjoining
the mainland, 650 feet loDg, a half-fiUed-in framework, 490 feet long, and a
solid breakwater for the remaining length, bordered on tlie inner side by a
stockade and on the outside by a mole, having a hearting of sand protected
by a facing of masonry. In the open-work jetty the masonry base is carried
to a level of 8 feet above datum and to a level of 16 feet 6 inches in the
half solid portion. The platform is constructed throughout at a height of
29 feet 6 inches above zero, or 6 feet above high water of equinoctial spring
tides.
Biver Jetties at Tilbury.*
The jetties at the entrance to the tidal basin are 45 feet in width, and
project in the tideway into about 45 feet of water at high water of spring
tides, or 48 feet below Trinity high-water mark. The centres of the rounded
ends of the jetties were formed of cast-iron cylinders, 15 feet in diameter,
sunk to a chalk foundation at about 75 feet below the level of the deck.
These cylinders were afterwards filled with concrete. Immediately around
the cylinders, and hooped at intervals to them, was driven a double row of
piles, from which radial and cross strutting was carried to the outer piles.
The straight portions of the jetty were formed by a double row of piles on
each side in 10-foot bays, with four horizontal struts, and cross strutting
extending the full width of the structure. The whole of the piles and main
timbers were of sawn pitchpine logs, averaging about 1 4^ inches square and
65 feet in length. The decks were formed of 3-inch planking in 4|-inch
widths, laid upon 1 1-inch by 2-inch bearers. The shore end of the west
jetty was similar in construction to the outer ends, and the corresponding
end of the east jetty was connected with the solid knuckle formed by the
return of the south wall of the tidal basin.
Pierhead at Madras.!
The pierheads at Madras Harbour are formed of cylindrical monoliths,
consisting of a plating of iron with a concrete interior (figs. 242 and 243).
For each pierhead a watertight iron caisson was provided, with outside
diameters of 42 feet and 41 feet 5^ inches at the base and summit respec-
tively, and 53 feet in height. The bottom and sides were covered with
J-inch plating, the latter being built up in a series of tiers or horizontal
* Scott on ** The Tilbury Docks," Min. Proc. Inet, G.E., vol cxx.
t Thompson on *' The Caisson at the North Pierhead, Madras Harbour," Min, Proc,
Inst. C,E,, vol. cxxv.
296 DOCK ENGINEERING.
bands, each consisting of eight curved plates, 16 Teet 6 inches long and
4 feet in height. Both sides and bottom were strengthened with ribs of
lattice girders. Across the bottom, each along the cimtre of a row of plates,
ten girders, 2 feet in height, were placed, 3 feet 9/^ incJies apart from
centre to centre. The sides were supported by fifteen circular girders,
placed horizontally, and varying in breadth from 1 foot 9 inches to 1 foot
6 inches, and also by twelve vertical girders from 2 feet to 1 foot 9 inches
FigB. 242 and 243. — Pierhoftd at Madraa.
in width. The vertical girders were set at equal distances apart, and only
their inner flanges were continuous throughout the height of the caisson, the
outer flanges being arranged in sections between the horizontal girders.
The inner flange consisted of a 3-inch by 3-inch by f-inch angle iron,
connected at a single joint by a bar cover. To these girders the side
plating was fixed by ^-iach rivets at 5-inch pitch, the tiers being rivetted
together with |-incb rivets at SJ-inch pitch and arranged telescopically,
PIERS AT SUNDERLAND HARBOUR. 2Q7
so that each tier is | inch less in diameter than that immediately
below it.
The caisson was furnished with four 12-inch sluice valves, fitted to the
outside of the eighth tier, 27 feet 7 inches from the bottom. Eighteen
3-inch wrought-iron pipes, rivetted over 3-inch holes in the bottom, were
also provided for the purpose of grouting the rubble base beneath the
•caisson. They were built to a height of 50 feet, in three lengths, vvith
screw ends. This great height was necessary, as the b^se could not be
grouted until the caisson was nearly filled with concrete, but it entailed
considerable difficulty in affixing successive lengths, a step which had to be
undertaken while the caisson was afioat and by no means quiescent. Being
too slender to support themselves, they had to be stiifened by bracing to the
sides of the caisson, an arrangement which interfered with the lowering of
material and plant. Any damage, moreover, to the pipes below the water
line would, in all probability, have involved the foundering of the caisson.
The caissons for the north and south pierheads were similar in construc-
tion, with the exception that the former had an additional bracing of three
transverse bottom girders, 2 feet deep, rivetted over the tops of the other
ten, at right angles to them. The north caisson was brought over from
England in sections and put together, to a height of 23 feet, within a
temporary dock or enclosure on the beach. At this stage it was launched,
and received a solid floor of concrete 4 feet thick. Above this floor, concrete
was deposited, to a height of 3 feet, in such a manner as to leave seven
circular wells or pits, which, with the exception of the centre one, used as a
tide gauge- well, were filled later. The lining for these and the sides was
built by means of wooden moulds, 5 feet 6 inches in height, set upon
wooden putlogs as the sides were raised. When the iron sides with their
concrete lining were completed the caisson drew 36 feet of water. At this
draught it was V)erthed over the site, which had a prepared rubble founda-
tion, with a slight inclination, to cause the caisson to tilt slightly inwards
towards the blockwork of the pierhead and the wave-breakers, which would
lean against it. When in position, the sluice valves were opened, the caisson
grounded, and about 500 tons of water were admitted, sufficient to keep it
secure. The pits were then utilised for the reception of a number of concrete
blocks, ranging from 25 to 150 tons in weight, and the caisson was subse-
quently emptied of water by a pulsometer. After this, the work of
completing the concrete interior was proceeded with without interruj>tion.
The sluices were removed at the close of the work.
Piers at Sunderland Harbour.
These piers consist of two curved arms, projecting from the shore line
and converging to a distance apart of 480 feet at the pierheads. The area
thus enclosed is 100 acres.
The Roker Pier (fig. 244), on the north side of the River Wear, has a
298
DOCK ENGINEERING.
length of 2,800 feet. For 2,340 feet of this length, the width at the top ia
35 feet, while for the remaining portion, the width is 4 1 feet. The width at
the bottom varies with the depth, and is generally 120 feet at a depth of
40 feet below low water. The top of the pier is 10 feet above high water.
A subway, 6J feet high by 4 feet wide, runs the entire length of the pier,
and aflTords access to the lighthouse in stormy weather. The shoreward
portion of this pier, for a length of 385 feet, is constructed of concrete
en masse, faced with granite blocks ; for the remainder of the pier, the super-
structure is formed of granite-faced concrete blocks, varying in weight from
43 to 54 tons, set in lengths of 42 feet 7 inches each, by a radial hydraulic
block-setting crane, which could set a 60-ton block 60 feet in advance of its
leading wheel. The interior of each length is filled with concrete blocks
and mass concrete. The superstructure is set on a foundation levelled to-
2^ feet above low water. This foundation was formed of 56-ton and 116-ton
bags of 4 to 1 concrete deposited in a plastic condition on the rock. The
concrete was enclosed in bags of jute sacking, weighing 27 ounces per yard,
30 inches wide. These bags were made in boxes slung in the well of a.
Wake twin-screw bag-barge and suspended from hydraulic cylinders. The
ROKER PIER
SOUTH PIER
H <* p_St
Fig. 244.— Pier at Sunderland.
Fig. 245. — Pier at Sunderland.
barge steamed alongside a concrete mixing-house, where the bag was filled
with plastic concrete and laced ; the barge then proceeded to sea and waa
moored directly over the place where the bag was required. The box and
bag were then lowered as near the bottom as possible and the bag deposited.
For a length of 460 feet at the outer end of the pier, the rock was covered
with a layer of sand, varying in thickness from 1 to 17 feet, and this was
removed by a sand pump dredger before the bags were deposited.
The pierhead is formed, in the first place, of an iron caisson, 100^ feet
long, 69 feet wide, and 26^ feet deep, set on a specially prepared foundation
of concrete bags, levelled to 23 feet below low water. The caisson was
floated out with a draught of 22 feet, containing 3,500 tons of concrete, and
sunk on its site by partly filling it with water. It was then built up with
15-ton and 2o-ton blocks, mass concrete and cement-grouted granite rubble
until, when completed, its weight amounted to 10,000 tons. On top of this-
the pierhead superstructure was constructed in blockwork and surmounted
by a lighthouse, giving a total weight of 23,000 tons for the whole structure.
The new south pier (fig. 245), on the south side of the harbour is
constructed in a similar manner to the Roker Pier, but varies somewhat in
WHARFS AT GREENOCK. 299
details. The length of the pier is 2,844 feet, the width is 35 feet for three-
fourths of this length and 41 feet for the remainder. The top of the pier is
9 feet above high water, and there is a parapet wall, 9 feet high by 9 feet
wide, mainly, but 14 feet wide at the outer end, running along its entire
length. The weight of the blocks used on this pier was 15 tons ; they were
set on a bagwork foundation by a 20-ton block-setting crane worked by a
gas engine. The crane revolved completely, and could set a 20-ton block
64 feet in advance of its leading wheel. The foundation was constructed in
the same manner as that at Roker Pier.
Wharfs at Greenock.
The wharfs constructed along the frontage of the River Clyde, at
Greenock,*^ between the entrances to the East and West Harbours and
westward of the West Harbour, in order to obtain a greater depth of
water than existed at the old quays, are known as the Steamboat Quay
and the West Quay respectively. These wharfs were erected parallel to
and 25 feet back from an improved channel way, adding about 5,380 super-
ficial yards to the old irregular quays — which are much used for coasting
traffic — and a depth of 28 feet at high water has been provided in front
of them. Borings, taken along the line of the new work, showed that a
firm stratum, fit for quay wall foundations, was only reached at great
depths, attaining 70 feet below high water in one or two places, and
therefore timber work was adopted. A trench was first dredged along
the front line of the new work, and, after driving the piles, a bank of
whinstone rubble was deposited, to serve as a toe to the filling between
the new and the old work. To increase the resistance of the main piles
to outward thrust, wrought-iron shields, 5 feet by 3i feet, were bolted to
the faces of the front piles before driving, and then driven down so that
their tops were 2 J feet below the level of the finished dredged bottom. Sheet-
ing piles and horizontal planking were placed along the line of the front
piles to retain the bank of rubble stone, and for the retention of the
filling behind the back line of main piles, a double row- of sheeting piles
was driven, the lower ends of which extended about 4 feet into the
rubble bank, and between the sheeting piles, a wall of 8 to 1 concrete
was brought up to the deck planking. The greenheart front and back
piles, 14 to 16 inches square, 8 feet apart, and driven into the hard
clay, are joined by half-timber ties, and whole-timber struts were inserted
between the piles, and the ties and struts bolted together. The quay
surface is planked with 3-inch Gardnerised fir planking, with whinstone
pitching laid thereon, on a bed of Portland cement mortar. The face of
the quay is protected by segmental rubbing irons.
• Kinipple on "Greenock Harbour," Min. Proc, InaL C.E,, vol. cxxx.
300
DOCK ENGINEERING.
Wharfs at Hidl.
The splayed wings of the entrance to the Alexandra Lock, at Hull,*
are lined with timber wharfs, which are returned for a length of 300 feet
up and down the River Humber. The wharfs (fig. 246) were constructed
in bays, generally 10 feet in length, but 3 feet at the corners, the framing
being braced both longitudinally and transversely, and covered with a
6- inch decking. The river bed in front of the wharfs had been dredged
away to about 40 feet below the top of the piles, so that the piles, which
were 61 feet in length and about 15 inches square, penetrated only about
r?'. <'.
Fig. 246.— Wharf at Hull.
20 feet into the ground. Grooved and tongued sheet piling, 25 feet long
and 8 inches thick, was driven along the front, the top being just above
low water. The sheeting was driven in lengths of 6 feet at a time, all
the piles in one bay being previously pitched in position so as to ensure
tight contact. This sheeting held up the material at the back when the
river bed was deepened in front. During construction the mud accumu-
lated so rapidly, in the recesses behind, that whole-timber sheeting had to
be driven at the back to retain it, the space enclosed between the front
and back piles being excavated to enable the cross bracing to be fixed at
the lowest possible level. The wharfing was constructed from a staging
on piles driven by piling machines on barges. The sheet piling was driven
by piling machines with telescopic leaders.
* Hurtzig on "The Alexandra Dock, Hull," Min. Proc. Inst. C.E,, vol. xcii.
30I
CHAPTER VI IT.
DOCK GATES AND CAISSONS.
Definition and Relative Advantages of Gates and Caissons — Metal rersiuf
Wooden Gates — Weight, Cost, Durability, and Stren(;th— Single-leaf and
Double-leaf Gates— Horizontal and Vertical Girder Types— Storm Gates —
Strut Gates — Stresses in Gates — Statical Forces— Methods of Finding
Resultant Pressure— Zones of Equal Pressure — Rise of Gates — Analysis
of Resultant — Graphic Representation — Limits op Stress — Typical Examples
— Vertical Co-planar Girders — Stress in Panels — Exemplification of Gate
CAI^'ULATIONs — Fittings — Examples of Gates at Liverpool, Birkenhead,
Manchester, Hull, Buenos Ayr&s, Calcuti'a, South Shields, and Dunkirk —
Table of Dock Gates — Stresses in CaiSvSons — Classification of Caissons —
Swinging, Traversing, Sliding, Rolling, Floatincj, and Ship Caissons
—Lowering Platforms— Examples of Caissons at Malta, Bruges, Blackwall,
Cardiff, Calcutta, Belfast, Liverpool, and Greenock — Table of Dock
Caissons.
In localities where there is considerable tidal range and where circum-
stances render it desirable to maintain the surface of the water set apart
for the reception of shipping at a fairly constant level, it is evident that
the entrance or entrances to a dock must be closed in order to impound the
water, and must remain closed during those portions of each day in which
the tide falls below a certain limit. This is usually effected by means of
(1) gates or (2) caissons, and occasionally provision may be found for both
forms of closure. Graving and repairing docks are treated in like manner,
but for a different purpose, the object in this case being to exclude the
external water during the time of occupancy.
Definitions. — The distinctive feature of a gate is that it revolves about
an axis, in most cases vertical, but occasionally horizontal, while the motion
of a caisson is either rectilinear or altogether untrammelled. As with
many other terms, however, employed in dock engineering, this definition
is not susceptible of too rigid interpretation. There is an intermediate
class of gate-caissons combining the hinge or axis of the gate with the
broad beam of the caisson, and exemplified at Bristol, Dundee, Havre, and
other places, though, taken on the whole, the type is rare.
The Relative Merits of Caissons and Gates, considered as two distinct,
though comprehensive, classes based on the foregoing definitions, may be
broadly gauged as follows : —
1. Gates with vertical axes need side recesses into which they may be
swung when the entrance is to be opened for the passage of vessels. This
302 DOCK ENGINEERING.
necessitates a considerable and expensive addition to the length of the side
walls, especially when the lock or entrance is of great width, as often
-obtains at the present day. Oaissons do not occasion any increase in the
length of the side walls, but, on the other hand, there must be reckoned the
■cost of a special chamber for sliding and rolling caissons. Ship caissons do
not need a chamber, but, when out of use, they have to be berthed
somewhere, and this leads to a certain amount of inconvenience in the
iippropriation of useful space.
2. Oaissons are generally of stronger build and broader beam than
gates, and they afford accommodation for the transmission of rail and road
traffic across a waterway, thus discharging the functions of a bridge in
addition to those peculiarly their own.
3. The first cost of a caisson is undoubtedly, in most cases, greater
than that of a pair of gates, but if the cost of a swing bridge for vehicular
traffic, which is a necessary adjunct in the case of gates, be also taken into
consideration, the advantage will be found to lie with the caisson. This
advantage is still further emphasised where a lock or passage is fitted with
double gates to alternately impound or exclude water. A caisson can be
constructed to act equally in both directions.
4. Caissons obviate the necessity for pointed sills and gate platforms of
large area, but those of the ship type, fitting into grooves so as to be
capable of acting in two directions, call for battered side walls to allow of
their floating clear when manoeuvring in and out of position, and this gives
the entrance an unsuitable profile for modern vessels of square amidship
section and with bilge keels.
5. Floating caissons are not always manageable in boisterous weather
and strong currents, and oftentimes they are only workable with difficulty.
Sliding caissons, too, have to encounter the effect of wind pressure, especi-
ally if there be much clearance between their keels and the sliding ways.
Neither can rolling caissons be said to be altogether exempt from the
abrading or wearing effect due to the action of friction on the moving parts
under lateral pressure. So that, on the whole, it may be claimed that
gates are easier of movement and are more completely under control during
manipulation.
Dock Gates.
Gates are sometimes distinguished as wooden gates or iron (including
steel) gates, according to the nature of the bulk of the material of which
they are composed. As a matter of fact, both materials enter essentially,
though in varying proportions, into the construction of all gates. It would
be impossible to connect the various members of a wooden gate without the
aid of metal bolts, straps, and other fastenings, while iron gates depend for
their watertightness (except in rare instances) on wooden posts and plates
at the abutting surfaces.
EFFECTIVE WEIGHT. 303
As regards the relative advantages of wood veraits iron gates, the
following points may be noted : —
1. Dead Weight. — For a given width of entrance, wooden gates are
considerably the heavier. Greenheart is the wood now most extensively
adopted in this country, but in spite of the fact that its specific gravity,
though high for timber, is considerably less than that of either wrought
iron or steel, being only 1*1 to 1*2 as compared with 7*6 and 7*8 for the
metals respectively, yet it outweighs them both by reason of the excessive
bulk required to offer an equal resistance to stress. This disparity in
strength is still further emphasised in the case of the lighter woods, such
as oak and pitch pine, considerably in vogue at Continental ports. And
it must also be observed that no inconsiderable addition is made to the
weight of a pair of gates by the unavoidably extensive use of metal fittings
and connections. The weight of a pair of iron gates, 25^ feet deep, at
Dublin, for a 70-foot entrance is stated to be 90 tons. A similar pair of
steel gates at Limerick are about the same weight, while a 69-foot lock at
Dunkirk possesses iron gates, 24 feet deep, weighing 88 tons. As against
these fairly representative values for metal gates may be set the weight,
204 tons, of the wooden gates (48 feet deep) to a 70-foot lock at Avon-
mouth. These gates are mainly framed in pitch pine and memel, the
heelposts and mitreposts alone being of greenheart. The weight of the
iron fittings, including a cast-iron roller path, amounts to 42 tons. At
the south lock of Buenos Ayres Harbour, the waterway is 5 feet less in
width and 13 feet less in depth, but the gates weigh as much as 206 tons,
owing to their entire construction in greenheart. For entrances of greater
width, wooden gates attain enormous figures, as, for example, the green-
heart gates (44 feet deep) at a 90-foot passage at Liverpool, which weigh no
less than 330 tons. It is quite safe to assert that a pair of metal gates of
the same size would not exceed half that amount.
2. Effective Weight. — Not only is the dead weight of wooden gates
necessarily much in excess of that of iron gates, but the practicability of
forming watertight compartments in the latter, constitutes a means of still
further reducing the actual working load, since the flotation power thus
obtained may be arranged so as to practically counterbalance the weight
of the gates, leaving only a small margin for stability. By this means the
power required for opening and closing the gates is reduced to a minimum.
Even in localities where there is very great tidal range, and where anything
like an exact counterbalance would be attended with much difficulty and
some danger, the reduction in weight which can be safely made is far from
negligible. At Dunkirk there were, some short time back, two similar
entrances, 69 feet wide, one fitted with iron and the other with wooden
gates. When immersed at mean sea level, the weight of the iron gates
was reduced from 98 to 16 tons, to which 16 tons of water ballast was
added making 32 tons in all. The wooden gates, when immersed, weighed
just double this last amount. They have now been replaced by iron gates.
304 I>OCK ENGINEERING.
3. Initial Cost. — Generally speaking, gate materials may be placed as
regards cost in the following order, commencing with the most expen-
sive : — Greenheart, iron, oak, and creosoted pine. The exact proportion,
of course, depends on current prices. At the present time, greenheart logs
of large size can hardly be obtained for less than Ss. 6d. to 4s. per cubic
foot, and for great lengths, the price will run as high as 5s. or 6s. Under
such circumstances, greenheart gates, for entrances ranging between 60 and
100 feet in width, may be expected to cost, under normal conditions, from
40s. to 50s. per superficial foot of gate. Oak may be priced in this country
at 3s. to 4s. 6d. ; red pine at 2s. 3d. to Ss. 3d. ; and pitch pine at Is. 3d. to
2s. 3d. per cubic foot. Gates of these last named timbers will be relatively
cheaper with a corresponding decrease in durability and strength. The
cost of iron gates has fluctuated somewhat. In 1857 the Dublin graving
dock gates cost 46s. 9d. per square foot of gate area, but the figure is a
high one, and due, no doubt, to special and, possibly, local circumstances.
The price of iron was certainly inordinately high about the year 1873, for
the original intention of fitting the Avonmouth Lock with iron gates was
abandoned in favour of wooden gates for that very reason. Iron gates
constructed at Antwerp in 1873-74 cost 46s. lOd. per square foot. But
in 187D, when estimates were obtained for a pair of gates at Dunkirk, the
tender for ungalvanised iron had fallen to 21s. per square foot, and for
galvanised iron it was only 26s. per square foot, including in both cases
four coats of paint. About the same period Mr. Harrison Hayter, Past
Fres. Inst. C.E., stated in the course of a discussion,* that he was in the
habit of estimating the cost of wrought-iron gates at from 30s. to 40s. per
square foot. Within the succeeding decade a pair of steel gates was
erected at Limerick Dock entrance tor 258. 4d. per square foot. At the
present time, allowing for market fluctuations, a pair of iron or steel gates
might be expected to cost from 25s. to 30s. per square foot, with a slight
margin in favour of steel.
On the Manchester Ship Canal, two pairs of gates were recently
constructed for the same lock — one pair of greenheart and the other of
steel. A statement (Table xxiv.) of their actual cost will be useful, if only
as aflbrding a basis of comparison between the two materials.f
From particulars of the cost of seventeen gates of oak for small
entrances at German seaports, ranging between 25 and 45 feet in width,
Messrs. Brandt and Hotopp have deduced 15s. per square foot as the
average cost of such gates. | They further state that " the proportion in
the cost of wooden gates to that of iron or steel gates may, under present
conditions, be taken as 4:5, within the limits fixed for comparison."
* Mill, Proc. Inst. C,E.^ vol. Iv., p. 72.
t Hunter on **Lock Gates of Greenheart and Steel," Min, Proc. Ninth Int. Nav,
Cony., Dtisseldorf, 1902.
:^ Brandt and Hotopp on "Iron, Steel, and Wooden Gates," Min. Proc. Ninth
Int. Nav. Cong., Diisseldorf, 1902.
COST OF MAINTENANCE.
305
From which the cost of small metal gates in Germany may be considered
as about 198. per square foot — a figure very much lower than that quoted
from Mr. Hunter's report, but some allowance must be made for the locale
of the statistics, as well as for the difference in size of the gates.
TABLE XXIV.
Cost of Construction and of Erection of One Pair of Gates for a Lock^ 65
feet in undthy with 40 feet of toater over sill, exclusive of Operating
Machinery and of Cliains,
GrBEN HEART GaTES.
Timber, £4,642
Iron and steel work, .
Labour,
Erection, .
1,604
1,640
60.3
Steel Gates
Steel and iron work, .
Pumps and valves,
Sheaves, &c.,
Greenheart posts and sills.
Pitch-pine fenders,
Ballast,
Erection, .
Total, .
£8,489
i.e., 49s. 9d. per square foot of gate,
or 65s. 3d. „ waterway.
Total, .
£4,523
18a
85
425
200
206
138
£6,760
i,e.y 338. 9d. per square foot of gate,
or 44s. 3d. ., waterway.
it
Area of waterway = width of lock (65 feet) x greatest depth of water on sill (40 feet).
Mr. Nelemans states that, for a lock 40 feet to 60 feet in width, the
cost of creosoted pine gates may be taken at one-half of that of iron gates,
and from two-thirds to three-fourths of that of oak gates.* He also gives
it as his experience that, for locks ranging from 4d to 65 feet in width, iron
gates, with double plating, cost an average of 20 per cent, in excess of oak
gates, and, for locks of about 40 feet in width, gates with an iron frame
and creosoted planking cost an average of 15 per cent, in excess of oak
gates. These conclusions are based exclusively on statistics obtained from
the more important maritime canals of the Netherlands.
4. Cost of Maintenance. — Reliable and extensive data for general
application on this point are not forthcoming. The writer's experience is
that, in regard to greenheart gates, the cost of maintenance is practically
nil. Gates of oak and pine are stated by Messrs. Brandt and Hotopp to
require an annual upkeep expenditure of ^ to 1 per cent, of their prime
cost. Some iron and steel gates are recorded as costing as much as 1 to
1^ per cent. Mr. Nelemans places the several materials in the following
order as regards maintenance, commencing with the costliest : — Creosoted
pine, iron, oak. He states, in this connection, that 'Hhe maintenance
expenses of wooden lock gates exceed those of iron gates by 50 per cent.,
* Nelemans on " Iron and Wooden Lock Gates," Min, Proc, Ninth Int, Nav, C<mg.y
Dosseldorf, 1902.
20
306 DOCK ENGINEERING.
and exceed those of gates with iron framework and planking by 25
per cent."
Owing to the variability of local practice, there is no absolute standard
of comparison.
5. Durability* — As regards this point, the advantage, on the whole,
lies with wooden gates. Salt water, especially if in any way contaminated
with sewage, is extremely deleterious to ironwork. As has already been
pointed out in Chapter iv., the metal, if unprotected, is speedily reduced
to a condition resembling graphite or plumbago in structure. Painting, the
preservative agency most usually adopted, is merely a temporary expedient
calling for constant renewal, while the more expensive process of galvanising
adds bnt a few years to the natural life of a gate at the expense of some
reduction in the strength of the material. The life of an iron gate, under
normal circumstances, can scarcely be expected to exceed thirty years, and
the following are actually recorded instances of the rate of decay : — A pair
of iron gates at a lock on the Dedemsvaart Oanal in Holland,*^ constructed
in 1880, were removed for repairs in 1894, when it was found that the frame-
work was covered with a layei* of rust which had to be scraped away, while
the sluice paddles and their grooves were completely worn out so as to need
replacing. The galvanised sheeting was intact, but it was deemed advis-
able to coat it with black varnish. A pair of gates at GlUckstadt Harbour,
on the Elbe, built in 1874, were condemned in 1902. Dock gates at
Bremerhaven, erected in 1852, were removed in 1900 as completely worn
out, the plates being eaten away below low water to a depth of ^ of an inch,
and the rivet heads either badly decayed or entirely destroyed, t Naturally,
the life of an iron gate depends very largely on the amount of care devoted
to its maintenance, and, in order to keep such gates in proper condition,
they should be scraped, cleaned, and painted annually, or at intervals not
exceeding three years. The lock gates at Terneuzen and Ymuiden are
thus treated.
Apart from the attacks of sea worms (and some ports are apparently
exem])t from these pests), wooden gates, more particularly those of oak and
greenheart, are extremely durable and need no attention. Mr. Blandy X
mentions the case of the old Waterloo Dock gates at Liverpool, constructed
of oak, which, when removed on account of alterations and taken to pieces,
were found to be in a perfect state of preservation after forty years'
exposure to tide, wind, and weather. § The 100-foot greenheart gates at
the Canada Lock of the same port were in active use for a like period, 1856
to 1895, and, when removed on similar grounds and taken asunder, were
found to be in an absolutely sound condition and as good as on the day
♦..
Min. Proc, Seventh IrU, Nav. Cong,, Brussels, 1898, p. 326.
+ Brandt and Hotopp on "Iron, Steel, and Wooden Gates," Min, Proc, Ninth
Int. Nav, Cong,, Diisseldorf, 1902.
t Blandy on ** Dock Gates," Min, Proc, IiiM, C.E., vol. lix.
§ The gates lay on the beach for several ykoxs prior to being broken up.
DURABILITY. 307
when they were built. Owing to the deepening of the lock, new verticals
had to be introduced, but the old horizontal ribs were replaced, and are
now doing duty as effectively as the new timber, with every prospect of an
indefinite existence. The greenheart storm-gates of the Sandon entrance,
built about the year 1848, were taken to pieces in 1902 and found to be in
•excellent condition. The Bramley-Moore Dock gates, of English oak, built
about 1835, were overhauled in 1902 ; below the water-line, the wood was
in perfect preservation, but decay had occurred in some sapwood in the
upper part of the gate, which had to be made good. The greenheart
gates at the Del am ere Dock, at the entrance to the Eiver Weaver, were
constructed in 1862. No repairs of any kind have been executed to
them, and they are still in admirable condition.* The greenheart gates at
the sea entrance to Hendon Dock, Sunderland, were constructed in 1866.
With the exception of some caulking to the planking, no repairs have been
•carried out, and the gates are still practically as good as new.f
Where the timber is of less trustworthy character the same durability
cannot be reasonably expected. Continental gates often contain a large
proportion of ordinary pine and pitchpine, timbers which do not possess
the lasting qualities of oak and greenheart. It is not surprising, there-
fore, to find that the average life of such gates is about twenty-five years,
though, with constant care, Mr. Nelemans states that very good results
have been obtained, after nearly forty years' trial, with creosoted pine,
^^ although the gates concerned are not usually worked, excepting those in
the old Ymuiden Locks. It should be observed, however, that gates
which are nearly always in their recesses do not last longer than those
which are regularly worked." J
The one recdly weak point in the argument for the longevity of wooden
^ates is their liability to the depredations of sea worms. The Limnoria
Urehrans and the Teredo navcUis (vide Chapter iv., p. 151) are two extremely
persistent and troublesome borers, but they do not infest sewage-polluted
waters, at any rate to any serious extent, and greenheart appears to be
little, if at all, susceptible to their ravages, § possibly on account of a
poisonous oil which it contains. A splinter of greatheart in the flesh will
•Hunter on **Dock Gates of Greenheart and Steel," //li. Nav, Cong,, Dusseldorf,
1902.
flbid,
t Nelemans on "Iron and Wooden Lock Gates," Int. Nav. Cong., Dusseldorf,
1902.
§ The testimony on this point is not altogether unanimous. Mr. Squire states that
'* Greenheart ofiers, perhaps, the best resistance to the ravages of the Photcta and
Limnoria on the exterior, and of the Teredo on the interior, of the wood, but it is by '
no means invulnerable. In the Bombay Docks, greenheart gates were freely attacked
by all these animals, especially on the seaward side of the gates and on the underside of
the ribs. For the first few years they appeared only in the corners of the large ribs
where the less mature timber would be found, but ultimately they penetrated the heart-
wood."— On " Lock Gates," Niiith Int. Nav. Cong., Dusseldorf, 1902.
308 DOCK ENGINEERING.
certainly produce a nasty, festering wound , difficult to heal. There are
sundry precautions which may be adopted to minimise the mischief caused
to gates by marine vermin. They have already been dealt with in the
chapter on Materials of Construction.
6. Strength. — Another respect in which timber gates have an advantage
over iron gates is their more solid construction and consequent greater
ability to stand the peculiarly rough usage to which dock gates are unavoid-
ably subjected. Entrances sometimes have to be closed in the face of a
strong outflow of water, and at such times there is a tendency for the
gates to strike the sill with considerable force, in spite of the restraint of
check chains and springs. Occasionally, moreover, the leaves do not reach
the sill simultaneously, and the top part of the leaf, meeting with no sup-
port, is jerked violently forward. An instance is on record where, in the
absence of a check chain, the topmost outer corner of a gate at Birkenhead
was projected momentarily some 10 or 12 feet out of plumb.* The leaf
then recoiled, and, fortunately, mitred fairly with its neighbour without-
further mishap ; but the shock must have been tremendous, and nothing
save the elasticity and flexibility of a wooden frame, with broad tenoned
joints, could possibly have withstood the strain. As another instance of
the almost disastrous nature of some of the conditions to which a gate may
be subjected, mention may profitably be made of a serious accident which
quite recently befell a pair of wooden gates at Liverpool, closing a passage
90 feet wide between two adjoining docks. One of these is a half-tide
dock, in which the water is allowed to fall with the tide for some hours
after high water. The passage gates were carefully mitred at the turn of
the tide, and attention was directed to them until a steadily increasing
head of some 15 or 18 inches of water was registered. At this point,
being night-time, they were left, apparently secure. Unfortunately, by
some carelessness or oversight, water for levelling purposes was run off
from the inner dock at too rapid a rate, and the accumulated head was
dissipated, with the result that the gates parted. Shortly afterwards, when
the sluices were closed and at a time when the tide was ebbing fast, the
gates came together again, probably with some impact, certainly imperfectly,,
and in such a way as to cause nipping between the outer edge of one mitre-
post and the inner edge of the other. The falling tide soon produced a
fresh head of 4 feet or so, at which point the foully mitred gates yielded
with a loud crack. The alarm being raised, immediate steps were taken
to avert any further evil consequences. The gates were found to be badly
strained, and one leaf had to be taken into the graving dock for repairs.
Despite the resistance of the connecting straps, the topmost ribs were
torn out of the heel-post, and the upper portion of the latter was so split
as to need splicing with new timber. The nipped edge of the mitre-posts
were also badly detruded. However, the damage was soon made good
at a moderate cost, and though the incident, at first sight, demonstrates
* This is the authentic statement of an expert eyewitness.
STRENGTH. 309
the vulnerability of timber gates, yet it may be claimed that the injury
was far from vital, that the repairs were speedily effected, and that in
undergoing a similar experience, the damage to a pair of iron gates would
have been well-nigh irreparable. The veriest trifle, indeed, may cause them
serious if not fatal injury, owing to the thinness of their skins, the rigidity
of their rivetted joints, and the delicate adjustment of their buoyancy
<3hambers. Several instances might be cited, but the following extract,*
relating to a pair of iron gates at Limerick, will suffice : —
"About 1867, the bottom plates were unaccountably injured. The
air-cells tilled with water, which it was found impossible to eject, as no
provision had been left for pumping. The result was a total loss of
buoyancy, the whole weight of the gates being thrown on the bottom
pintles and rollers. Temporary repairs to the damaged plates were
•eflected by divers, and sluice doors were placed over the inlets on the
river face, so that the effect contemplated by the designer was reversed,
the air-cells and water-cells changing their functions. This arrangement
was partially successful, but had the disadvantage of imparting such an
excess of buoyancy to the gates that during rough weather, at spring
tides, they were nearly floated off the hinges, whilst at neaps as many
as twelve men were often required to move them. The state of things
grew worse, for the roller carriages became disabled under the undue
stress, causing the gates frequently to jamb in the closing, allowing the
water to leave the dock." After this, it is not surprising to learn that the
estimated cost of repairs rendered an entirely new pair of gates advisable.
After receiving a number of reports on the relative merits of wood and
iron gates, followed by a general discussion, the Ninth International
Navigation Congress, sitting at Dusseldorf in 1902, came to the conclusion
that no definite opinion could be expressed as to the preference to be
accorded to wood or iron gates, the question depending almost entirely
upon local considerations. They adopted a further conclusion, however,
*^ that for locks of great width, iron gates offer the advantage over wooden
gates that they can be more easily constructed with suitable stiffness and
durability, more readily and expeditiously moved, and more expeditiously
and less expensively installed and removed." The reader will be able to
form his own conclusions from the evidence which has been laid before
him.
From a German official of public works, Herr Fiilscher, comes a novel
suggestion for compound gates. Since wood is durable under water and
perishable above, while for iron and steel the conditions are reversed, Herr
Fiilscher advocates the employment of each material in the situation which
is particularly favourable to it, so that the lower part of a gate would be of
wood and the upper part of iron. The idea is ingenious and plausible, but
no attempt has yet been made to carry it into effect, and there are several
serious difficulties in the way of its realisation. It would manifestly be an
• Mill, Proc, Inst. C.E,, vol. xcvii., p, 336.
310 DOCK ENGINEERING.
Unsuitable design for localities in which there was any important change in
tidal level, and it is chiefly in such places that gates are required.
Classification of Gates. — Gates may be most efficiently classified as —
(a) Those consisting of a single leaf.
(/J) Those having double leaves.
In the former case the axis of rotation may be either horizontal or vertical ;
in the latter, it is necessarily vertical.
Single Leaf Gates. — A single leaf gate with a vertical axis can only be
advantageously employed for a very narrow waterway. When swung back
to allow a passage for vessels, it occupies a side recess of considerable
extent, rendering the entrance or lock unduly long and correspondingly
expensive. Such a gate is rarely, if ever, constructed for dock work, and is
almost entirely confined to canals. The following conclusion, voted by the
International Navigation Congress sitting at Brussels in 1 898, sums up the
advantages and disadvantages in a clear and concise manner.
'' Single gates, turning on a pivot, claim the attention of engineers.
Notwithstanding the lengthening of the lock which they involve, they are
not more expensive than mitred gates ; they are subject to less strain,
cause less loss of water, and are more easily adjusted, repaired, and
replaced ; and their working is simpler and more regular. Nevertheless,
the great expenditure of water, and the increase in the period of locking,
resulting from the elongation of the chamber, are inconveniences which, as
regards the lower gates, counterbalance and even outweigh the advantages
mentioned above."*
A single leaf gate, however, w^ith a horizontal axis, is capable of much
wider application. It turns upon a hinge or pivot, fixed slightly below the
level of the sill of the entrance. When open, it lies prone upon a platform,
below and outside the sill, so contrived that no part of the gate in this
position projects above the sill level. The process of closing consists in
raising the outer edge of the gate until it is vertically over the pivot.
When this is done, the gate has a bearing against the two side quoins and
against the face of the sill. The raising may be efiected by means of a
suitable attachment of wire ropes or chains, leading from the topmost
member to a winch or other winding apparatus on the quay, but the action
can be aided to a considerable extent by the formation of watertight com-
partments within the gate, the flotation power of which reduces the
external lifting force required.
Messrs. Clover, Clayton & Co., of Birkenhead, have a gate constructed
on this principle at one of their private graving docks. It is illustrated in
figs. 247 to 249. t It closes an entrance of rather more than 40 feet mean
width and its height is 27 feet 7 inches. The framing consists, on the
inside, of four horizontal tiers of bulb-angle iron, ranging from 6 by 3 inchea
to 9 by 3 inches, with a lowermost tier of 10 by 6 inches bulb tee iron ; and
• Proceedings, p, 638.
+ Vide Brodie on "Dock Gates," Min. Proc, L,E,S., vol. xviii.
SINGLE LEAF GATE AT BIRKENHEAD,
312 DOCK ENGINEERING.
on the outside, of 20 vertical bulb-angle irons, each 7 by 3 inches, spaced
about 2 feet apart. The plating between the framings varies in thickness
from \ inch at the top to | inch at the bottom. The topmost member is
arranged as an air chamber, and it also serves the purpose of a stiffening
girder. The meeting surfaces of the gate, the sill and the jambs, consist of
pieces of pitchpine, faced with strips of indiarubber, 2 inches wide and
f inch thick, to secure watertightness. The method is apparently very
effective, and the joint a perfectly durable one, as the author found from
personal inspection. At the end of seven years the indiarubber, which is
fastened by copper nails, was quite undeteriorated. The gate is swung on
two hinges, having pins 4 inches diameter. A sluice at each side of the
lowermost panel completes the equipment of the gate.
The success attending this type of gate, of which the foi*egoing is
probably the principal existing example in this country,* is sufficient to
warrant its introduction on a larger scale. The main objections attending
such a step are the necessity for a platform deep enough to contain the
buoyancy chambers, and the possibility of some unseen obstacle preventing
the gate from falling back to its full extent, and thereby endangering
vessels passing over it. These disadvantages cannot be considered insuper-
able. Special recesses might be formed in a comparatively shallow
platform to receive the buoyancy chambers, and these would be kept clear
of deposit by an efficient system of sluicing. An additional element of
strength could be imparted to the gate by the adoption of a sill curved in
plan, to which the turning axis would be tangential at its centre, as
exemplified in the lower portion of a railway carriage door. This would
entail somewhat longer hinges at the sides, in order to cover which, and
the curved profile of the gate, the sill would also require to be curved in
elevation — an objectionable arrangement for passages frequented by flat-
bottomed vessels.
Gates with ttoo Leaves. — By far the more general method is that of gates
in two symmetrical leaves, each a little longer than the semi-width of the
waterway, meeting, when closed, at its centre line in such a way as to
afford one another mutual support by pointing in the direction of the
impounded water.
Of this class of gate there are two varieties, representing distinct forms
of construction, viz.: —
(a) Those with horizontal girders.
(3) Tliose with vertical girders.
The first case represents the type most commonly met with in British
ports. It is founded on the principle of the arch, and consists essentially
of a series of horizontal ribs or girders. In timber structures, these are
grouped more or less into << cesses" throughout the height of the gate, the
* The author is only aware of one other example, viz. : — A gate closing the entrance
(35 feet wide) to a graving dock at Port Dinorwic, North Wales.
STORM GATES. 313
intermediate spaces being faced with planking. In the larger gates, the
cesses are not continuous from one end of the leaf to the other, but are
intersected by verticals which divide each leaf into a series of v&ussoirs.
In iron gates the horizontal members are single girders, continuous
throughout, with intermediate connecting pieces, or stiffeners, and plating.
There are at least two continuous vertical members in both kinds of
gate — the heel-post, or axis of rotation, set in the hollow quoin of the
entrance, and the mitre-post y forming the abutment at the outer end of
the leaf. In timber gates the horizontal ribs are tenoned into and between
these two main verticals, and for small gates they are sufficient. But for
medium sized leaves of arched form, ranging from 30 to 40 feet in length,
an additional vertical called the middle-liead is economically introduced,
dividing the leaf into two voussoirs. For larger entrances still, the
middle-head can be duplicated, the two posts being distinguished as the
heel-^midcUe-head and the mitre-middle-hsad, according to their respective
positions. In extreme cases, where the length of the leaf reaches from
50 to 60 feet, three intermediates will be required.
In the second type the method of construction is reversed, and the
principle of the beam adopted. There are only two continuous horizontal
members, one at the sill level, forming a watertight abutment, and the
other at the summit of the gate. Between these are set a series of verticals
at regular intervaU from heel-post to mitre-post. The intervening space
is made good with planking or plating, as the case may be, the thrust
upon which is transmitted by the verticals to the upper and lower
transoms, and these, accordingly, receive the whole hydrostatic pressure
in a ratio to be determined later. For curved timber gates the verticals
may, in certain cases, be arranged in contiguity as the voussoirs of an
arch, but the necessity for having them in such close contact is remote,
and the system is more generally characteristic of flat gates, such as are
in evidence at Dunkirk, on the North Sea Canal and elsewhere.
For the sake of offering some basis of comparison of the merits of the
two systems, it may be remarked that the vertical tyf)e is more readily
adaptable to the accommodation of large sluice openings in the gate itself,
as these can be arranged between the verticals without impairing the
strength of the framing. On the other hand, the horizontal system has
obvious advantages in respect to the more eflfective distribution of the
material, and, in the case of wooden gates, at any rate, it undoubtedly
represents the soundest and most economical form of construction.
Storm Gates, — A class of gates differing in function, rather than in mode
or form of construction, is that known as storm or flood gates. They are
employed in entrances subjected periodically to floods or to extraordinarily
high tides accompanied by cyclones and tempestuous weather. During
such periods it is often necessary to exclude part of the tidal water from
a dock, and the gates consequently point in the opposite direction to those
used for impounding water. From the nature of their du.ies it is evident
314 DOCK ENGINEERING.
that they call for exceptional strength and careful construction. In some
instances a ship caisson is employed for the purpose, especially when the
circumstances are of rare occurrence.
Strut OcUes are auxiliary frames or shores which support the main ebb
gates in their closed position and enable them to withstand a slight head
on the outer face, and to resist the onset of waves at or about high- water
level. They assist ebb gates to act to a certain extent as storm gates, and
are accordingly found to be a useful adjunct in exposed situations (fig. 201).
Stresses in Gates. — Proceeding now to an investigation of the stresses
to which gates are subjected, it will be found on consideration that the
causes to which they are due may be ranged under five heads : —
1. The excess of \vater pressure on the inner side, or back of the gates,
when closed.
2. The tension of chains, or the thrust of rams, during the operations
of opening and closing.
3. Concussions and irregularities of movement in consequence of unseen
obstacles and incomplete control of the motive power. In this connection
it is to be noted that a strong current sometimes forms a very great part
of the motive power.
4. Wind pressure and the impact of waves.
5. Collisions with passing vessels.
Of these, the three last are of a more or less abnormal nature, and
their magnitude cannot be estimated with any degree of exactitude or
certainty. Nevertheless, they constitute very potent factors in the deter-
mination of the life and stability of a gate. In boisterous weather, not
only do external waves break against the outer face of a gate in a succession
of shocks of varying intensity (the effect at high water being especially
destructive), but even the water confined within the dock will often become
considerably agitated, especially if there be any extensive area exposed to
the action of the wind. This last named agent also exerts direct unbalanced
pressure upon the surface of the gate above the water line, but as the
unimmersed portion is, as far as possible, constructed in openwork, the
result is minimised.
During the operations of opening and closing, the gates are liable to
jars and shocks from contact with sunken obstacles, from abrupt stoppages
due to occasional fluctuations in hydraulic pressure, where such is employed,
from the sudden impetus of wind, wave, and tidal current, and even from
irregularities in, and silt accumulations upon, roller paths. If the tide be
running out with any degree of swiftness, a rapid current is generated in
narrow entrances, in which it is difficult with rams, and almost impossible
with chains, to prevent the gates from striking the still with some force,
instances of which have already been noticed.
Collisions are occurrences more or less frequent during the time the
entrance or passage is being worked. Accordingly, it is very essential that
the open gate should be completely recessed beyond the face line of the
RESULTANT WATER PRESSURE. 315
waterway. Even when this point is carefully attended to, it is impossible
to avoid chance contact, and the abrading action can only be neutralised by
the provision of stout and ample fendering. Perhaps the best form of gate
to suit these conditions is that with a straight inner face, and when the gate
is segmental, it is desirable that the fendering should be arranged so as to
form a chord to the segment. This gives a straight lead to shipping, and
prevents the arch voussoirs from receiving a pressure from the quarter in
which they are least fitted to resist it.
For all these and other varieties of stress, more or less intermittent in
character, uncertain in direction and unknown in amount, provision can
only be made in a crude and wholesale manner by the employment of a high
factor of safety. It is not too much to say that the actual strength of a
gate should be at least ten times, and, in certain cases, as much as twenty
times, in excess of its calculated requirements under normal statical con-
ditions. This factor of safety attains its higher values in the case of
wooden gates, where the material has a wide range of strength. The resist-
ance of iron and steel can be estimated with greater exactitude, and
therefore admits of a closer approximation.
Statical Forces. — The only statical forces are those called into action by
the excess of water pressure on the back of the closed gate, and by its own
weight, and it is inevitable to limit the calculations for the stability of
gates to a consideration of these simple elements. Calculations are some-
times carried out to a theoretical nicety, which, however ingenious and
interesting, is of questionable expediency in view of the wide margin of
safety ultimately adopted. Inordinate detail in calculation entails two
evils j it not only involves a waste of time, but leads to an exaggerated view
of the accuracy and importance of the result. In investigating, therefore,
the internal stresses, caused by external agency, an attempt must be made
to steer a middle course between the Scylla of useless refinement and the
Chary bd is of superfluous strength.
When a pair of dock gates is closed and the water within the dock is at
a higher level than that outside, the horizontal external forces at work are
four in number : —
1. The resultant pressure of the water against the back of the gate.
2. The mutual reaction of the mitre-posts.
3. The reaction of the hollow quoins on the heel-posts.
4. The reaction of the sill against the bottom of the gate.
The conditions, in fact, are those of a loaded vault closed at one end.
It will, perhaps, be preferable to consider primarily the joint effect of
the first three forces, and then to estimate the modification caused by the
fourth force, which does not in any way aflfect the relationship existing
between the other three. The forces being symmetrical for each half of the
gate, it will only be necessary to deal with a single leaf in each case.
1. Reaultaiit Water Pressure, — This force is completely defined, since it
is known in magnitude, line of action and sense.
3i6
DOCK ENGINEERING.
(a) Magnitude. — The weight of a cubic foot of fresh (distilled) water is
1,000 ozs. av. or 62^ lbs. The weight of a cubic foot of salt water depends
upon its impurities, which vary in different localities. Within the limits
of the British Isles, it ranges from 1,000 to 1,025 ozs., and will be taken
here at its maximum value of 64 lbs., and symbolised, when necessary,
by the letter w. The intensity of water pressure on the back of a gate
increases from zero at the surface level to an amount at any other level due
to the height of the column of water above it. Thus, at a depth of 10 feet
below the surface, the pressure is 10 to = 640 lbs. per square foot. When
there is no water on the front of the gate this represents the resultant
intensity of pressure at that level. If the height of the water behind the
gate be designated A, then the mean intensity of pressure is
the total resultant pressure per lineal foot of gate.
wh
and
P =
(45)
If there be a height, h^, of water at the front of the gate, it is manifest
that this expression must be modified into
w
A* w hi
w
Pi = ^ o- = V (A* - A.').
2
2
(46)
(/9) Line of Action, — The centre of pressure is situated at the level of
the centre of gravity, D, of the triangle, ABC, representing the distri-
bution of pressure (fig. 250). That is to say, the line of action is horizontal,
at one-third of the height of the water. When there is water on only one
side of the gate, this applies to the resultant pressure also. With water on
both sides, the resultant pressure will act at a point determined by the
centre of gravity of the quadrilateral, A C F D (fig. 251), formed by deduct-
ing the lesser triangle of pressure from the greater. If the gate be curved,
the line of action will be normal to the curve.
A
A.
^'^'^^''^^^S^
Fig. 250. Fig. 251.
(y) The Sense is obvious, being al ways towards the gate.
2. Tiie Jieaction of the Alitre-jyosts is a force perpendicular to the plane
of their abutting surfaces, and, therefore, also perpendicular to the longi-
tudinal axis of the waterway. Even with perfectly fitting gates, it would not
REACTION OF THE SILL. 317
be justifiable to assume that the line of action of the force passed through
the centre of the meeting faces, and, in practice, it must inevitably happen
that the gates are the veriest trifle too long or too short, in either of which
cases the gates will nip one another ; if too long, on the inner edge, and if
too short, on the outer edge, of the mitre-post (fig. 255). Nipping may also
be due to the accidental intrusion of some small floating substance, such as
a chip of wood. Under these circumstances, the line of action would pass-
near to the inner or outer edge of the mitre-post. For the present, how-
ever, the assumption will be made that it bisects the meeting surfaces.
3. If friction be left out of account, the Reaction of the Hollow Quoins^
will pass through the centre of the heel-post, and further (the three forces
being in equilibrium), through the point of intersection of the other two
forces, and these two points are sufficient to determine its line of action.
When the gates, however, are just closed, and during the period in which
the parts are taking up their respective stresses, there is some inevitable,
albeit almost infinitesimal, yielding of the wooden heel-post, and a corre-
sponding movement along the face of the rigid masonry, which brings into-
play a frictional force, Btan ^, where R is the thrust on the heel-post and
f the angle of repose of wood on stone. If r be the radius of the heel- post,
the reaction of the hollow quoin will accordingly pass at a distance, rsin 9,
from its centre. The deviation is generally slight, and, unless the thrust
be very great, its effect may be ignored.
4. The Reaction of the Sill upon the lowermost horizontal member of
the gate is frequently overlooked, but that it is capable of affording no-
inconsiderable assistance to a gate under
pressure is manifest from the fact that
it is quite theoretically possible to con-
struct a gate deriving its entire support
from the sill alone. This will be apparent
from a glance at flg. 252, in which the
top of the sill coincides with the centre
of gravity of the water pressure against
the gate. The latter, accordingly, is in
critical equilibrium, which the least in- %^^?^^^>!?^^^^^^
crease in its depth below the sill renders Yia, 252
stable. The inconvenience, however — if
not the impracticability — of providing so deep a sill, with a perfectly
watertight joint, constitutes an insuperable objection to such an ar-
rangement. The reaction of an ordinary shallow sill is not altogether
easy to determine, but it may be considered in two ways. It may
be deemed to raise the level of the centre of pressure, though, in
this respect, its effect is scarcely appreciable. It may also be taken as
exerting a moment about the top edge of the sill, contrary to and partially
counteracting the moment due to the water pressure above the sill. This-
latter, however, would only be a legitimate aspect of the problem, provided
— N-
r-«-^
— V—
^C
3i8
DOCK ENGINEERING.
the gate were constructed mainly or altogether of verticals, for the joints
between successive tiers of horizontal ribs are not, and cannot be supposed,
capable of resisting transverse stress. In the absence of such joints, it is
justifiable to state that the pressure on the watertight surface of the sill is
sufficient to counterbalance, at least, the pressure on an equal height of
the unsupported portion of the gate immediately above the sill. The
case is that of a cantilever, the moiety of whose length is unsupported
and loaded with a weight something less than the weight on the sup-
ported half. In flat gates of the vertical type, the sill plays a most
important part, supporting, as will be seen later, two-thirds of the total
water pressure upon the gate.
So much for the horizontal forces. The vertical forces are two in
number : —
1. The dead weight of the gate, acting downwards through its centre
of gravity.
2. The upward reaction, due either separately or jointly to (a) flotation
of buoyancy chambers or the water pressure on the underside of the gate,
(6) truck wheels or rollers bearing upon a platform, and (c) inclined straps
connected with the top of the heel-post.
We need not consider these at greater length. Obviously, equilibrium
can be secured by a suitable adjustment of the opposing forces. We pro-
ceed to deal with the more complex problem presented by the horizontal
forces.
To find the Resultant Pressure on any Section of a Gate,
Fig. 253 represents the plan of one leaf of a pair of gates. P is the total
water pressure upon the back of the leaf, assumed concentrated at its centre.
Fig. 253.
Kj is the mitre reaction of the adjoining leaf, taken as passing through the
centre line of the abutting surfaces. R^ ^^ ^^^ reaction of the hollow quoin
RESULTANT PRESSURE. 319
assumed to act through the axis of the heel-post. These three forces being
in equilibrium, the triangle of forces, or a (fig. 254), can be drawn, having
its sides parallel to the forces, P, R^, and Rg re-
spectively, and, since the magnitude of P is
known, the magnitudes of the other two may
readily be determined.
If, now, it be required to find the position
and amount of the resultant stress across any
section, A B (fig. 253), of the gate, we proceed
as follows: —Join the point. A, to each of the
two extremities, K, L, of the water-bearing
surface of the leaf; bisect these lines at U and V respectively, and draw
perpendiculars to represent the total water pressure on each section. Each
section is in equilibrium under the action of these forces : in one case,
the water pressure, the heel-post reaction, and the stress across A B ; in
the second case, the water pressure, the mitre-post reaction, and also the
stress across AB, acting, of course, in the opposite direction. Since
this stress must have the same line of action in both cases and must
pass through the points of intersection of each of the other pairs of forces
in order to fulfil the conditions of equilibrium, we have obviously only to
join the two points of intersection to obtain the line of action of the
resultant pressure at the section A B. Its magnitude maybe determined by
drawing a parallel line in the force diagram from the point, o, and complet-
ing the triangle by drawing the line representing the water pressure on
either surface of the gate. Thus, in fig. 254, the mitre-post reaction being
already determined, r^ is the water pressure on the surface of the gate
between the point, A, and the mitre-post, and qo i^ the stress across the
section A B. Similarly, for the heel portion, a line, qs^ might have been
drawn parallel to the water pressure on that section. Thus the point, q, is
not only obtained, but confirmed.
By taking a series of sections in this way, it will be found that the locus
of the point q is sensibly the arc of a circle, and therefore that, except
perhaps \\\ the case of vei*y flat gates, the resultant pressure is so nearly
constant as to be justifiably considered so without serious error. Also, it
will be found that the line of pressure is a circular curve. This is perfectly
true for all gates which present the form of a continuous arc when closed.
It is also approximately and practically true for all segmental gates varying
between the straight line and the continuous arc, provided the versed sine
or rise of the gates (T M, fig. 253) do not exceed one-fifth of the span. For
a greater ratio of rise to the span the divergency of the line of pressure from
the circular arc begins to be appreciable, and ultimately, in the ca.se of the
flatter gates, becomes very marked, so that it is necessary to find by trial a
series of points through which the curve may be drawn. Fig. 255 shows the
curves of pressure in a segmental gate for a central reaction at the mitre-
post and also in case of nipping on .the inner or outer edges of the mitre-post.
320
DOCK ENGINEERING.
Fig. 265.— Range of Position of Line of Pressure due to Nipping.
V
Fig. 2o6.
RESULTANT PRESSURE. 32 1
Another method of procedure, which has the advantage of including both
diagrams in a single drawing, is as follows: — From one extremity, K
(fig. 256), of the water-bearing surface of the leaf draw, perpendicular to the
direction of the heel-post reaction, a line, K O, to intersect at O, the centre
line of the passage, which itself is perpendicular to the mitre-post reaction.
In this way a triangle, KLO, is formed, having its sides respectively
perpendicular to the lines of action of the forces and therefore proportional
to their magnitudes. And as P, the total water pressure, is measured by
the length of the leaf, K L, multiplied by -,^ , so the heel and mitre-post
reactions are K O x — - and L O x — ^ respectively and indifferently, for
they are equal, as we have already seen. The reaction at any section of the
gate can be obtained by drawing a line from O to that point of the water-
bearing surface which lies on the section line in question. The length of
9/) ft"
this line multiplied by —^ gives the required reaction.
It may be convenient to obtain an expression for the value of the heel-
post, the mitre-post, and the sectional reactions generally, in terms of the
span and rise of the gates. This can be done with very close approximation
as follows: — By the span of the gates is to be understood the distance
between the centres of the two heel-posts and by the rise, the vertical
distance from this line to the centre of the abutting surfaces of the mitre-
posts. From an inspection of fig. 256 it will be seen that the line H M
joining the centre of the heel-post to the centre of the mitre meeting
surface — that is, joining the extremity of the span to the extremity of the
rise — is practically and sensibly parallel to the line K L which connects the
extremities of the water-bearing surface. Consequently we may imagine
the angle H M T equal to the angle K L T without appreciable error. Then
from similar triangles, HTM and O S L, we have
OL ^ HM
S L *" M T '
Now, S L = one-half the total water pressure on the surface of the leaf
A2 7
= —J — ; and OL is to all intents and purposes a measure of the resultant
pressure on any section — i.e., R.
Again, H M is the length of the leaf minus the radius of the heel-post
^ I - p\ and M T is the rise of the gate = r.
Substituting, we obtain
R="^'y/^> ^^^^
If we choose. to neglect f>, which is a very small quantity in comparison
,2
with I, and to substitute for Z* its component value -r + r*, we arrive at an
4
21
322
DOCK ENGINEERING.
approximate expression for the resultant pressure in terms of the rise and
span of the gates, viz. : —
... (48)
R = wA2 f -— +
16r
(l6r ■*" i} •
The following data apply to a pair of gates closing a 70-foot entrance : —
; = 39-75; « = 76-3; r=lM6; f»=lj A = 30— all in feet.
By formula (47)
64 X 30 X 30 X 39-75 x 38-75
R =
By formula (48)
4 X 11-16
= 1,987,500 lbs., or 887-3 tons.
R = 64 X 30
X 30 (■
76-3 X 76-3 11-16
)
16 X 11-16 4
= 2,038,500 lbs., or 910 tons.
The discrepancy between the two results, it will be observed, is less than
2 J per cent.
Zones of Equal Pressure, — ^The surface of a gate may be divided into a
series of zones, in which the total hydrostatic pressure is equal, in the
following simple and graphical manner : —
With the height of the gate between the sill and the surface of the water
as diameter, describe a semicircle (fig. 257). Subdivide the diameter into
B
Mg. 257. Fig. 268.
any number of equal parts (say five) by the points a, 6, c, d. Through these
points draw horizontal lines to the semicircle, intersecting it at the points
*>y> 9y ^' Then, with A as centre, describe circular arcs ek, /I, gm, An,
cutting the gate surface at the points k, I, m, and n. Ak, kl, Im, m n, and
n B will then be a series of consecutive zones upon which the hydrostatic
pressure is in each case equal to one-fifth of the total pressure upon the
surface of the gate.
This may be proved by reference to fig. 258.
from similar triangles
There it will be seen that
or
AC
AD
AO
AD
AB'
AD2
AB^XS^'
RISE OF GATES. 323
That is (since the water pressure on any surface is proportional to the
square of the depth), the pressure on A D is to that on A B in the same
ratio as the depth A C to the depth A B.
Having divided the sectional area of material required into equal
portions, the cesses or girders can be located at the centres of pressure of
the respective zones.
Bise of Gates, — The ratio which the versed sine or rise of a pair of gates
bears to the span varies in practice between the limits of one-third and
one-sixth. The best proportion is a matter of individual experience and
local requirements, rather than of theoretical calculation. Much depends
upon the nature of the material of which the gate is constructed, its
distribution and maximum resistance to stress, but the practical exigencies
of the situation often outweigh them all in importance.
It has been stated that the most economical rises are about one-third
and one-fifth for cylindrical and straight gates respectively.* But gates are
rarely constructed with parallel faces, and the disposition of the material
may be, and often is such, that the longitudinal axis, which is the true
curve of the gate, follows a path in no way concentric with either of the
faces. Further, it should be noted that mere economy in gate construction
is a question of minor importance to those of stability, durability, and
convenience. A great rise, combined with cylindrically-curved backs, calls
for long and deep recesses in the side walls, and exposes a large gate surface
to contact with passing vessels. On the other hand, at graving dock
entrances the rise of the gates adds somewhat to the available length of the
dock.
Considering the question for a moment merely from the point of view of
the amount of stress due to different ratios of rise to span, let us refer to
the closely approximate formula already devised for the value of the
resultant stress in terms of the rise and span of the gates, viz. : —
Re-arrange and let r = vs, so that v may have any value, integral or
fractional, of which the latter alone calls for serious consideration. Then
In this equation we have an expression for the resultant in terms of the
water pressure per unit length of the gate ( —^ j, multiplied by a coefficient
involving the rise and span of the gates only.
Now assign to t; a series of values ranging from '1 to 1 — that is, from
^jf to unity — and calculate therefrom the corresponding values for the
coefficient
1 + 4t^
81;
* Min, Proc, Ivst, C.E,, vol. xviii., pw 474 ; voL zxxi, p. 344.
324
DOCK ENGINEERING.
The results form a series of co-ordinates from which the curve in fig. 259
has been plotted. The line A B constitutes the span, and along it have
been marked off distances corresponding to the ratio of rise to span. From
an inspection of the figure we see that the resultant pressure is least with a
ratio of ^, and that it increases in amount with any change from this ratio.
The increment is comparatively small as the value of t; approaches unitj^
but, as it approaches zero, the rate of increase is very rapid, becoming
ultimately infinite. With a rise equal to ^ span, the excess over the
minimum is inconsiderable, and thence to a rise of -^, it is but moderate,
but for rises beyond ^, the value of the coefficient becomes excessive.
In conjunction with the question of the total amount of stress, it must
be borne in mind that the pressure between the gate framing has to be
taken by metal plating and wood planking, as the case may be, and that
there is a practical limit to their effective and useful resistance.
B
Fig. 259.
Taking everything into consideration — design, material, permissible
stress, contingencies of manufacture — no definite rule can be laid down
beyond the statement of the usual range already given.
AncUysis of the Hesukant Pressv/re. — Having obtained an expression for
the resultant pressure on the cross-section of a gate, we now proceed to
consider it with reference to its point of application.
The simplest, and theoretically ideal, gate would be that in which the
line of pressure passed through the centre of gravity of successive cross-
sections. In this way the joints would simply be called upon to sustain
direct compression, uncomplicated by any bending moment. It has been
pointed out that this does not necessarily imply that the back and front
of the gate would be circular arcs concentric with the line of pressure.
A straight gate might be constructed to fulfil the required condition by a
suitable adjustment of the material, so that the centre of gravity of each
section fell upon the line of pressure.
In most cases, however, practical considerations cause the axis of the
gate to deviate more or less from the ideal curve.
Fig. 260 is the plan of a portion of a gate leaf, A A being the longi-
tudinal axis — 1.6., the line passing through the centres of gravity of
successive sections — and L M a line perpendicular thereto.
ANALYSIS OF RESULTANT PRESSURE.
325
Now, let X be the point of application, in the curve of pressures, of the
resultant, E, acting on the plane of section, L M. Then, if the angle
between the line of action of B and the sectional line L M be designated
6, the force, R, may be resolved into two component forces — viz., R sin ^,
parallel to the axis, A A, and R cos ^, at right angles to it. The former is
a direct compressive stress and the latter a shear.
By introducing two opposite forces at the point O, each equal to R sin 0,
a step which in no way interferes with the equilibrium of the section, wq
may conceive the line of action of R sin 0 transferred to the axis, A A,
provided that this change be taken in conjunction with a couple, the
moment of which is R a? sin tf, and
which tends to turn in a clockwise
direction.
The section, L M, is thus subjected
to the action of the following forces : —
1. A shearing stress, R cos &, along
LM.
2. A direct compressive stress of uni-
form intensity throughout the section,
the total amount of which is R sin 0,
3. A bending moment, R x sin ^, producing compression from O to L
and tension from O to M, both these stresses varying in intensity and
increasing with the distance from the neutral axis at O.
The force R cos ^, being a simple shear, calls for no further comment.
With regard to the force R sin ^, it will simplify the notation in the
ensuing investigation if, from this stage, we symbolise it by the letter F.
If the area of section be A, the uniform intensity of direct compression is
F F
— , and if the vertical depth be taken as unity, it is ^, where b is the
breadth of section « L M.
The intensity of stress at any point in the section due to the bending
moment, F or, may be obtained from the well-known relationship,
Fig. 260.
y
M
I'
where y is the distance from the neutral axis of the fibre sustaining the
stress intensity, /, M is the moment of resistance, equal to the bending
moment, F x, and I is the moment of inertia.
The greatest intensity of stress is manifestly that in the outermost
fibres, at L, where the maximum compressive efiect of the bending moment
is added to the direct compression. Indicating the distance, O L, by the
letter p^ and taking the depth as unity, the intensity of stress due to direct
^compression is
F
/ = -T> . • • • • C^")
326 DOCK ENGINEERING,
and that due to bending is
r-^; (50)
whence the total intensity of stress at L —
/ = /+/- =F(J + y). . . . (61)
At the point M, on the other side of the neutral axis, we roust give
the tensile stress,/'', a negative value, and the equation becomes
Graphic Bepresentation of iTiterncU Stress, — Fig. 261 is a diagram showing
the combined effect of the stresses, /' and /", throughout the section, L M.
The quadrilateral, K L M N, represents direct compression, and accordingly,
F
The two triangles, LOP, M 0 R^ represent respectively the compres-
sive and tensile values of the bending moment ; so
It will be noticed that, in the etched portion of the figure, the com-
pression and tension more or less neutralise one another, and that at the
point Q there is exact equilibrium. From Q to M tension predominates,
and compression from Q to L. Calling the distance O Q, q, we may obtain
its value by equating,
F _ F_ag
b " "1" '
whence
« = ^ (5^)
When it is undesirable to allow a tensile stress in any part of the
section, as in the case of a curved gate built up of a series of vertical
voussoirs, evidently the section must be so arranged that
F _ F a; (ft - p)
b~ I
whence
^ " b(b - p) ^^^^
This agrees with (53) when q = b — p, which is the condition for coinci-
dence of the points M and Q.
Limits of Stress. — It is manifest that there is a limiting value for the
stress intensity at L, beyond which it would be unsafe to compress the
leaf without risk of collapse. Let us call this limiting value 7, and
consider its relationship to the resultant pressure.
LIMITS OF STRESS.
327
Substituting in (51), we have
F ¥xv
For any rib of given dimensions, 6, p, and I are fixed ; in other words,
they are constants, and the only variables are F and x,
Re-ar ranging, we get
<j^ *')-'-
(66)
P^ / P
which is an equation of the form
F(Ci + x)^Q^
where C^ and C, are constants. Now, this is the equation of a rectangular
or equilateral hyperbola, one of whose asymptotes is the line L M, and the
other is a line parallel to the longitudinal axis and at a distance,
Fig. 262.
from it on the inner side. Consequently, if we ^:l upon a limiting value
for y, we may vary F and x within the range shown in fig. 262, where
—. + X constitutes the abscissa, and F the corresponding ordinate for any
point of the hyperbolic curve, Y Z. The point O is the intersection of the
asymptotes. Given the distance, x, from the longitudinal axis of the
resultant, its maximum value is determined by the ordinate ; and vice versdy
given the magnitude of the resultant, the extreaie limit of its position
may be deduced.
The diagram, fig. 262, is only applicable to resultants on the compressive
side of the axis. For loci of F between O and M, it would be necessary to
draw another hyperbola, with its origin on the other side of O ; but
instances of this kind do not usually occur in practice and need not
be further considered.
328
DOCK ENGINEERING.
L X
Connecting Pieces. — Timber gates of the voussoir type are generally
stiffened by horizontal connecting pieces (vide fig. 288) on the front of the
gate, forming chords to the arc of the gate. The total moment of resistance
in such cases is compounded of the separate moments due to the voussoir
and the connecting piece, and since the angle of deflection producing the
moment of resistance is the same in both members, it is evident that the
distribution of stress due to bending will be similar, the amount and
maximum intensity being determined by the relative breadths of the
voussoir and connecting piece.
To draw the diagram of stress, find first the stress area, L F O B M
(fig. 263), for the voussoir, considered as acting alone. Then through C the
neutral axis of connecting piece draw Q S parallel
to P R. The area M Q 0 S N represents the
proportionate stress in the connecting piece. We
must now reduce both areas in the same propor-
tion until their sum is equal to the area of stress
caused by the bending moment — that is,LPOBM.
To do this, divide L F in the point X such that
L X : X P : : O L* : C M2. Draw XX' through the
point O and Y Y' parallel to it through the point
C. Then the etched portion, L X O X' M Y C Y' N,
is the required stress diagram as regards bending moment only. The direct
compressive stress is taken by the voussoir as before.
The proof of the diagram is as follows : — The triangles, O X P and
0 M Y, must be equal to fulfil the required conditions. Hence
XP X LO =MY X CM
Voussoir
Connecting'
Piece
S Y' ^
Fig. 263.
MY =
XP X LO
CM '
Also, since X X' and Y Y' are to be parallel,
MY :CM : :X'M : MO
L X : LO
MY =
Equating the two values of M Y,
XP X LO
CM
XP
LX
CMx LX
LO
CM X LX
LO
CM2
L 02
So delicate an adjustment of stress depends upon conditions which
cannot be obtained in practice, and it is certainly advisable to construct the
voussoirs of a gate so that they may be able to take the whole of the stress
unaided by the connecting pieces.
HORIZONTAL IRON GIRDERS. 329
6
Typical Examples — 1. Horizontal Rectangtdar Rib, — In this case p = ^\
I = r-j, when the depth is unity ; and F is the total stress, divided by the
number of ribs.
The value for L P (fig. 261) is
Yxp __ 6Fa5
"I " ~W
and the neutral axis of a rectangular beam being assumed to coincide
with its horizontal axis of symmetry, the same value is equally applicable
to MR.
When the resultant passes through the point L — i.e., when ^ ^ k» ^^
F S F 4- F
<K)mpre8sion at L becomes - + -7- = -t-> or exactly four times the
intensity which it has when the resultant passes through the point O.
2. Vertical Voussoira, — Here it is necessary to avoid tension in any
part of the joints, no duty being expected from the connecting bolts in
this respect.
The point Q is given from (53) by
I ^ 6g
^ ~ hx" Ux
&nd when q is made equal to -^ which, as we have already demonstrated, is
the limit consistent with the absence of tension, we have
2 "" 12a;'
so that X = -^y
6
which signifies that the line of pressures must lie within the middle third
of the thickness of the gate.
3. Horizontal Iron Girders, — Assuming the web horizontal and the
flanges vertical, so that the plane of the resultant coincides with that of
the web, supposed indefinitely thin, no difference exists between the
formulae in this case and those for rectangular ribs, beyond the complica-
tion introduced by the somewhat involved expressions for the value of the
moment of inertia.
With flanges of equal area, symmetrically disposed about the centre of
gravity of the section, the value of I may be conveniently expressed as the
difference between the moments of inertia of two rectangles : —
"* iT "12"' ^ ^
where d^ and h^ are the dimensions of the combined side recesses of the
irder.
330 DOCK ENGINEERING.
The intensity of stress due to direct compression is
F F
'^' " A " (d - rfi) (6 - 61)' • • * ^^^^
and the maximum stress due to the bending moment is
¥xp 6F6aj
whence, combining, we obtain the maximum and minimum intensities in
the outer and inner flanges respectively,
(59)
Aiiother expression for the value of I, which neglects the thickness of
the flanges and assumes their areas concentrated on a centre line in each
case situated a distance, d, apart, with k as the area of the web, is
= '^(*n> • • • • (60)
k
If only an approximation be required, ~ may be ignored as very
small and
I = — ^« ...... (61)
When the cross-section of the girder is not symmetrical about the
centre of gravity, the position of the latter may be obtained by dividing the
depth of the girder inversely as the ratio of the flange areas. Thus, if o^ be
the area of the smaller flange and ag that of the larger, the distance of the
centre of gravity from the larger flange will be
""^ 6, (62)
«! + ^2
where b is the horizontal dimension of the girder. Or it may be obtained
graphically, thus : — Let A B (fig. 264) represent the web of the girder as a
single line ; set off horizontally A C = area of flange B, and B D = area of
flange A. Join 0 D, and O is the required centre of gravity.
Using the notation of (62) a fairly approximate value for I is
For built girders, the moment of inertia will have to be calculated in
detail from its component parts.
Gates toith Vertical Co-planar Girders, — For straight or flat gates with
discontinuous horizontal members, a different method of stress investigation
is necessary. The system of co-planar vertical girders which derive no
support from each other, such as contiguous vertical voussoirs do, involves,
as has already been pointed out, the use of two horizontal transoms, one at
the head and the other at the sill, to afford them the necessary support.
STRESSES IN PANELS.
331
As the pressure increases with the depth, the total pressure, —^ , is
distributed unequally between these two members, in the proportion of
TO ^2
1 to 2, the amount being — ^ at the top and -^ at the sill.
The verticals may accordingly be treated as independent beams, sus-
taining a uniformly increasing load. Under these conditions it is evident
that the maximum bending moment cannot be at the centre. The bending
moment at any point X may be found thus : — The pressure on the surface
wa^
X
AX (fig. 265) of the gate is — «-, acting at a point k above X. Cons^
quently the bending moment at X is
«-**«= _«^ = '^(A2_^). . . . (64)
M. =
6
B
Fig. 264. Fig. 265.
To obtain the maximum value of this expression it is only necessary to
differentiate with respect to ;r and equate to zero.
ax ax
whence
J3x = A (65)
In other words, the maximum bending moment is situated, not at the
h h
centre of pressure ^, but at a point -y^ below the surface of the water.
The maximum bending moment at this point is
wh^ wh^ wh^ ,^^^
. (66)
M
max
6^3 18^3 9^3' '
and the dimensions of the girder can easily be calculated by any of the
methods applied to instances of beams under similar conditions of loading.
Subsidiary horizontal members are introduced between the verticals to
transmit the pressure from the plating, which is made as thin as is con-
sistent with durability and strength.
Stresses in Panels. — For all practical purposes the pressure on each
unsupported area of plating or planking between the gate framing may be
taken as uniform, an assumption which is, of course, to a certain extent.
332 DOCK ENGINEERING.
-erroneous. The variation from the truth is greatest in the case of the
topmost panels, and the approach to accuracy increases with the depth.
No account is taken, generally speaking, of the support derived from the
fixture of the ends, nor, in cambered gates, of that due to the curvature,
Any excess of strength in these respects being set oif against possible loss
from corrosion or decay.
Calling the shorter unsupported length of the panel ^, and d the depth
of the centre of the panel below the surface, the maximum bending moment
. wdl^
Then, if t be the thickness of the plate and / the safe maximum fibre
stress, the moment of resistance iB—-; and, equating.
8
/3 tod
whence i = ^ ^ - • — (67)
= ^ V VF (^^)
In the foregoing expression the unit is the foot. It will be, perhaps,
more convenient to express t and I in inches. Giringw its numerical value,
the expression then becomes-
'd
W
Mr. Ivan C. BoobnofT, naval architect of the Imperial Russian Navy,
proposes to calculate the thickness of plating for ships by a similar formula,
deduced in a rather more elaborate manner —
'''s/~i"i^7 .... (69)
These are theoretical thicknesses. There is in practice a minimum of
f inch for iron and steel and 3 inches for wood, beyond which it is not safe
to go, on account of the exceptionally rough usage to which the panels are
subjected and their liability to corrosion and decay.
Practical Illustrations. — It will be useful at this stage to take an actual
pair of gates and see how far their construction conforms to the theoretical
requirements of the preceding formulse. Examples of both wood and iron
gates have been selected for this purpose, as representing two widely distinct
types, the main dimensions of the entrances which they close being, as far
as possible, alike, in order that a certain comparison may be instituted
between them. For the plans and particulars relating to the metal gates
the author is indebted to the courtesy of Mr. J. M. Moncrieff, of Messrs.
Sandeman k Moncrie£P, Newcastle-upon-Tyne.
Case 1, — Wooden Gates, — A pair of gates at Liverpool, each leaf consisting
of a series of curved horizontal ribs, built in two voussoirs with connecting
pieces, as shown by the drawings in figs. 266, 267, and 268. With the
Ft.
Ins.
60
0
63
8
10
0
10
6
0
12
34
6
WOODEN GATES. 333
exception of the two topmoflt connecting pieces and a rubber on the front of
the gate, which are of pitchpine, the whole of the framing and panelling is
of greenheart, fastened with galvanised iron bolts and straps.
The data for calculation are as follows : —
Width of waterway, ....
Span of gates (between heel-post centres).
Rise or versed sine of sill,* .
Rise or versed sine of gates,*
Radius of heel-post, ....
Length of leaf (water-bearing surface), .
Distance from centre of heel-post to centre of
meeting faces of mitre-posts, ... 33 6
The gates are segmental in form, and so designed that the curve of
pressure coincides with the back of the gate at the centre of each leaf. The
thickness of the middle head is 2 feet.
The total height of each leaf is 34 feet 3 inches, of which 9 inches forms
a sill abutment, leaving a height of 33 feet 6 inches capable of sustaining
water pressure.
Adopting first the approximate formula (47) for the resultant, we
obtain —
^ wh^lU-p) 64 X 33-5 X 33-5 X 34-5 X 33-5 ,n^^,,„,^
R = 7^ = -. — =7r-« = 1,976,442 lbs.
4r 4 X lO'D
This may be checked by drawing in the diagram of stresses as illustrated
in fig. 256, from which it will be found that the radius of curvature is
55 feet. Hence
^ 55 X 64 X 33-5 x 335 - ^„„ _^^ ,,
R = 2 == 1,975,160 lbs.
The agreement is very close. Let the result be taken in round numbers
at 882 tons.
Now, the maximum bending moment is at the middle head, where the
curve of pressure is situated 12 inches outside the longitudinal axis of the
gate. At this point its direction is normal to the back of the gate, so there
will be no shearing stress along the joints on either side of the middle head.
In the preliminary investigation it will be recollected that when the
curve of pressure lay upon the outer edge of a horizontal rib the intensity
of stress in the outermost fibres was found to be four times that of the
simple compression due to a resultant acting along the gate axis. The
882
compressive intensity is -^ tons, the gate being 24 inches in thickness.
ftftO A.
Accordingly the maximum stress intensity is — ;tj — = 147 tons over the
whole depth of the gate.
* The versed sine is measured in each case from the line through the centres of the
heel-posts and extends to the point of the sill and the centre of the meeting faces of the
mitre-posts respectively.
334 DOCK ENGINEEiaNG.
Taking the ultimate compressive stress of greenheart at 8*5 tons per
square inch, it is evident that a minimum depth of some 18 inches of
solid rib is needed to withstand the 147 tons compression. This, however,
is the critical value, when the material is tested to breaking point, and as
it is inadvisable to take a less factor of safety than 10, 180 inches, or 15 feet,
in depth is actually required. As a matter of fact, in the gate in question
the total depth of solid rib amounts to over 20 feet, so that the factor of
safety adopted lies between 13 and 14 — a by no means excessive value for a
wooden gate, having regard to the duties which it is called upon to perform.
In the foregoing calculation no account has been taken of the connecting
pieces, for reasons which have already been given. They can only be looked
upon as affording a reserve of strength for contingencies.
Allowing a working stress of 1^ tons in the outermost fibres of the green-
heart planking, the thickness of the bottom panel is deduced from
< = 1-25 J.^-^ = 3 05 inches.
Ft.
Ins.
60
0
61
0
64
6
10
9
26
6
27
3xli
This is an ample allowance, for it takes no account of the fixture of the
ends, and as the stress on the other panels is much less, a uniform thickness
of 3 inches has been adopted throughout.
Case 11. — Steel Gates. — A pair of gates for a graving dock on the River
Blyth, constructed in mild steel, with greenheart heel and mitreposts and
clapping sill, as shown by the drawings in figs. 269 to 273.
Data : —
Width of waterway, between fenders, .
„ „ between faces of walls,
Span of gates (between heel-post centres),
Rise of versed sine of gates,*
Height of gate above dock sill^
Depth of lowest compartment in body of gate,
in order to allow ample room for rivetters,
not less than 2 0
Width of leaf at each end, for reasons of
access, 19
Width of leaf at centre, in order to ensure
line of pressure passing within the gate, . 3 9
Dealing with the question of buoyancy in the first place, the horizontal
sectional area of one leaf, as measured from plan, is about 108 square feet,
so that the displacement, with the five lowermost compartments formed into
a buoyancy chamber, is roughly,
IItV feet depth x 108 square feet area x 64 lbs. «., ,
-IS ! ^^ = 34i tons,
while the actual weight of one leaf complete =: 41^ tons nearly, leaving
* See footnote, p. 333.
f
I
t
I
I
Alfib
STEEL GATES.
335
7 tons as the nett positive weight keeping the leaf down, and preventing
its rising o£P the heel pivot, when the gates are open and the water level
is not lower than the top of the buoyancy chamber. When the gates are
closed and the dock is pumped dry, the upward lifting effort of the water
on each leaf exceeds 34} tons, owing to the fact that the clapping sill
projects behind the body of the leaf, but even with the water level right
up to the top of the gates, which would be a very remote contingency, the
additional lifting force per leaf only amounts to about
9 square feet x 27^ feet x 64 lbs. _ , ,
— 2240 " nearly,
making a total lifting force of 41} tons, or just equal to the weight of one
leaf. But this lifting force could only exist when the gates were exerting
an enormous thrust against the hollow quoin, and the friction would be
amply sufficient to prevent the gates rising, even under such exceptional
circumstances.
Owing to the water-bearing surface for the five lower compartments
being the curved outer plating, while for the five upper compartments it
is the straight inner plating, it is necessary to lay down two lines of
pressure, and these are shown in fig. 273 ; but it will be noticed that they
differ only very slightly from each other, and that the centres of the
circular curves are practically coincident with a common radius of 53 feet
9 inches, say 54 feet. Also, because the ribs are not disposed according
to zones of equal pressure, it will be necessary to treat each one separately,
instead of dealing with the gate as a whole, as in the previous example.
Space will not permit of our taking more than two cases, which, however,
will be sufficient to indicate the method of dealing with the rest.
First take the rib at a depth of 24 feet 3^ inches, and deal with the
section 5-5. The section of the rib is shown in fig. 274.
Flat rr^^/w
note Z5\^/£
23-3
23-3"
r ^'"ii
^1 wtb ^
angles .. ^
45
i «
Fig. 274.
The water pressure on the face of the rib is
2-08 X 24-3 X 64 = 3,240 lbs., say.
Hence, the resultant pressure :
R = 3,240 X 54 = 175,000 lbs., nearly,
and, since the direction of R is parallel to the centre of section, R
= F.
336
DOCK ENGINEERING.
The cross-sectional area is as follows : —
. 45 X ^
Web,
Two plates, each, 25 x ^^^
91
)}
8 X
8
Four angles, 4 x 3 x ^^ =
18 square inches.
20
6-4
10-56
54-96
>>
Say, 55 square inches. From formula (51) we have — it being noted that
the flanges are symmetrical about the centre of section —
^ 175,000 ^ 175,000 x 17 x 23-3
"" 55 ~ 21,808
= 3,182 ± 3,178 lbs.,
that is, 2*84 tons per square inch on the outer flange and 4 lbs. per square
inch on the inner flange.
Flat 9\
Angles
•
I
I
web I ^/zo"
i s I
m
4\3\W^
I %Flat
lie- 1745 " -.►; Plate Vx^
— 39"
3lV^k
Jl..:l.
Fig. 275.
Now, take the rib at a depth of 12 feet 9^ inches, and deal with section
3-3, shown in fig. 275. In this case the inner plating is the water-
bearing surface, whose radius = 51 feet, nearly.
Water pressure = 2-6 x 12-8 x 64 = 2,130 lbs.,
F = R = 2,130 X 51 = 109,000 lbs.,
in round numbers.
Cross-sectional area of rib — 9 x ^^^ = 3*6 square inches.
39 X 3^ = 15-6
31 X /^ = 12-4
>»
8 X /^ = 3-2
Four angles, 4 x 3 x ^= 10*56
45-36
99
Say, 45 square inches. In this case the flanges are not symmetrical about
ROLLERS AND ROLLER PATHS. 337
the centre of section. Accordingly, we must find the stress in each flange
separately.
Outer F/ange. Inner Flange.
F Yxp F Yx{b-p)
^"A"^ I -^"A I
109,000 109,000x17-45x251" _ 109,000 109,000 x 1745 x 15-1
" 45 "^ 11,957 "'45 ■ 11,957
= 2*86 tons per square inch. = 20 lbs. per square inch.
It will be observed that all the foregoing stresses are well within^the
safe limits for mild steel.
The thickness of the lowermost plating works out as follows : —
All the plates are actually made ^j^ inch = '4 inch.
Such is a very condensed outline of the calculations entailed in con-
nection with the design of dock gates.
Gate Fittings. — We now turn our attention to some of the more
prominent details connected with gate construction, leaving aside for the
present those matters which relate to the working of the gates. These
will be more advantageously dealt with in the chapter on Working
Equipment.
Rollers and Roller PcUhs, — Gates may be entirely hung upon a pivot or
axis at the heel-post, or they may derive partial support from truck wheels,
or rollers, placed under them at one or more points. There is much
conflict of opinion among engineers as to the value or otherwise of the
latter method. On the one hand, it is urged that rollers add unnecessarily
to the weight and expense of the gates, that they are liable to get out of
order, that they are diflicult to adjust and repair, and that, generally, they
are a source of much anxiety and inconvenience. On the other hand, it
is contended that they are a valuable means of support, that they reduce
the friction on the heel-post and relieve the stress on the anchor blocks,
and that they can be maintained in a state of efficiency with very little
trouble. Generally speaking. Continental (more especially Dutch) practice
inclines to the former view, English practice to the latter, but there is no
absolute uniformity in either case. Rollers have been, and are being,
dispensed with at Hull, while on the Mersey, the Manchester Ship Oanal,
and elsewhere they are still the invariable rule. It may, however, be
fietirly conceded that for small wooden gates and for iron gates with
buoyancy chambers, rollers are not absolutely essential. Heavy wooden
gates of large span certainly do gain in steadiness by the attachment of
rollers to their outer extremities. Types of rollers in use at various ports
are illustrated in figs. 276 to 278, 279, and 294.
22
338 DOCK ENGINEERING.
Clapping SilU. — The fiuiing of the lovermost horizotital member of »
gate, formiDg a watertight joint irith the dock sill, is almost invariably of
wood, in wood and iron gates alike. Indiambber, as a watertight material,
Ba£/c EkvaUm
Side EUvatim
Plan.
PigH. 276, 277, and 278.— Gate BoUera at LiverpooL
is not employed to any noticeable extent, though there is no apparent
objection to its more extended use. An arrangement proposed by
CLAPPING SILLS.
M. Barret, dock engineer at MorseUlea, in 1879, is itlnstrated in fig. 380.
It consists of a buffer of plaited hemp covered with leather, with a
z-j;—-
W"
Fig. 279.— Gate Roller at Dublin.
Fig. 281. — Gate Anohorage at LiverpooL
Fig. 282.— Gate Anchorage on the Tyne.
DOCK ENGINEERING.
FOOTSTEPS. 341
pendant to absorb any play between the lower part of the gate section and
the silL
Siuicet. — Sluices for levelling the water on both sides of a pair of lock
gates preparatory to opening them, ma; be fitted in the gates themselvei,
alternatively to locating them in the side walls. The arrangement,
however, has the disadvant&ge of adding very considerably to the weight
'Of the gates, by reason of the apparatus required for opening and closing
the sluices. The question is discussed somewhat more fully in Chap. vL
W^^^^""^
Fig. 2S4.— Gate FooUtep.
PUuformt. — Gates are usually fitted with a gangway at or about coping
level. It is usually carried on brackets fixed to the topmost member of
the gate. The handrail or chain guard should be removable, in order to
facilitate the passing of warps and ropes
when the passage is open.
Anchorage. — The top of the heel-post,
or the upper pintle of a gate, revolves
in a horizontal collar, bolted to and
forming part of a suitable heavy casting,
known as the anchor block, from which
tie-rods or bars radiate to some distance,
their ends being bedded in massive
masonry. Several types of anchort^e
are shown in figs. 281, 282, and 283.
Footttept. — The lower end of the
heel-post may either be arranged as a g^^.^^^ EUvatlon.
pintle, etting into a circular socket. Fig. 285.-Gste Footstep.
or it may be fitted with a hollow
casting to revolve upon a spherical surface. The latter arrangement is
illustrated in two forms in figs. 284 and 285. The first of these is more
suitable for small gates. In the second example, the play between the
cylindrical pivot and the sides of the lover casting, or cup, is designed
to allow of a slight clearance between the heel-post and the hollow quoin,
during the movement of the former, so as to diminish the iriction. A
342
DOCK ENGINEERING.
Boitable composition for the bronze alloys of the various parts as adopted
at Liverpool is as follows : —
Pivot, .
Ball, .
Heel-hoop,
Copper.
Tin.
16 oza.
2^ 0Z8.
16 „
34 „
16 „
2 „
Zinc.
i oz.
The addition of a small portion of phosphorus is said to have the effect
of preserving the surface of the metal from corrosion. Aluminium bronze,
containing 90 parts of copper to 10 of aluminium, is a very strong alloy,
which does not readily corrode, but it is very expensive. Manganese bronze
is another compound possessing equal durability and strength. Steel is
quite out of the question. It is speedily destroyed by the salt water.
Plan of Base of heelpost inverted. pi^m of Cup .
Fig. 286. Fig. 287.
Check chains from the mitre-post to volute or other suitable spring at the
square quoin of the gate recesses, are a useful means of checking the impetus
of a gate at the sill and preventing distortion.
Examples of Dock G-ates.
It only remains to conclude this section with a few selected examples of
wood and iron gates.
Liverpool is par excellence the port of wooden gates. Throughout the
vast system controlled by the Mersey Docks and Harbour Board, there is
not a single iron gate in existence up to the time of writing. Several of the
locks and entrances are no less than 100 feet in width, but they are all
fitted with wooden gates. A pair of gates closing a 60-foot entrance has
already been treated. By way of exemplification of the larger structures^
the plan and vertical section of a leaf of the Canada Lock gates are shown
in tigs. 288 and 289. The timber is greenheart, connected by galvanised
iron straps and bolts.
The principal feature of the gates along the great waterway leading to
the Port of Manchester is their great solidity. Perhaps this is also their
most essential requirement, for several serious accidents have already taken
place in connection with them. For example, a few years back a steamer,
improperly controlled, ran into a pair oi gates and drove one leaf completely
DOCK GATE AT LIVERPOOL.
I
!•
' t t ( I"
344 DOCK ENGINEERING.
over the'Bill by shearing the mitre-post. Such eui accident is, fortnoatelf,
flxceptioD&l, bat demotiatrateB the posaibilities which have to be contended
SeCTIOM OM A. A SECTION ON •-■. PLAN.
Figs. 297, 29S, and 299. — Dock Gates at Hull,
vith. FigB. 290 to 396 are plana, Bections, and elevation of a pair of 80-foot
gates, constructed in greenheart, with iron straps and bolts.*
* WilliamB, Eliot, and Meade-King on " Tlie Maochesler Ship Cana)," Jtfin. Proe,
7nM. CB., vol. cixxi.
i
U I , I- .
DOCK GATES. 345
m
Figs. 297, 298, and 299 illustrate the Outer lock gates of the Alexandra
Dock at HnlL* Each leaf consists of three framed greenheart voussoirs,
similar in design to the Liverpool gates.
- In all the preceding cases the wood panels are framed in between the
ribs. In the diagrams of tho gates at the North and South Locks, Bnenos
Ayres f (figs. 300 to 303), it will be observed that the sheeting is continuous
throughout the height of the gates.
The iron gates at Kidderpar Docks, Calcutta,} are shown in figs. 304 to
309. The heel and mitre-posts are of greenheart.
A particular interest attaches to the pair of metal gates exhibited in
figs. 310to312, as indicating an extremely ingenious device for overcoming
a natural difiiculty. The gates close the entrance to a graving dock on the
River Tyne.§ The longitudinal axes of dock and river meet at an acute
angle (fig. 313). Had the gates been constructed in the ordinary manner,
with symmetrical leaves, and the line through the heel-post centres perpen-
dicular to the axis of the dock, a considerable length of one quay would
have been excluded from the graving dock, which would have been
much shorter in consequence. By adopting the form of two unequal
leaves, the designer, Mr. J. M. MoncriefiF, has been enabled to utilise
the axial length to its fullest extent. The dock entrance is 49 feet
wide, and the lengths of the leaves are 41^ and 22^ feet respectively, their
chord forming an angle of about 12° 35' with the normal to the dock centre
line. Under this arrangement the heel-post of the larger gate turns through
a greater angle than is usually the case, and the hollow quoin has been
purposely kept narrow to enable the end of the leaf to clear it. The inner
and outer faces of the shorter leaf are concentric throughout, but the longer
leaf needed the stiffening which could only be afibrded by increasing the
thickness or width at the centre, and accordingly a flatter curve has been
adopted for the inner face.
A pair of iron gates at DaDkirk|| (figs. 314 to 319) are included as an
example of the type of vertical girders. They have flat, parallel faces, and
bear against a pointed sill. The extreme length of each leaf is 38 feet
4 inches, and the entrance closed is 69 feet wide. The plating covers the
whole of the outer and the lower half of the inner face, forming a watertight
chamber there. In a later type of gate erected at the same port the arrange-
ment of the watertight compartments is slightly modified, as shown in the
line diagrams, figs. 320 and 321.
* Hurtzig on **The Alexandra Dock, Hull," Min. Proc, Inst. C.E., vol. xcii.
tDobeon on "Buenos Ayres Harhour Works," Min, Proc. Inst. Ci^., vol.
cxzxviii.
:t Bruoe on **The Kidder pur Docks, Calcutta," Min. Proc, Inst. C»E,, vol.
oxxi.
§Moncrieff on **Dock Gates of Iron and Steel," Min, Proc. Inst. CE,, vol.
cxvii.
II Vide Discussion on " Dock Gates," Min, Proc. Inst. C.E., vol, lix.
346
DOCK ENGINEEKING.
B-aaaa^ai-galJa!!;
DOCK GATES.
, 308, anil ;j09.— DiK'k GaCes
348
DOCK EKGINEEUING.
Fig. 313.— Graving Dock Entrance, River Tyne.
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Fig. 3dO.— Elevation of Dock Gate at Dunkirk.
^1:1:]
J^
Tlie annexed table affurda some statistics relating to ditferent types of
gate, collected from various sources. The writer is indebted in m&n; cases
to engineers at the several ports for the inroriuation.
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DOCK GATES.
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350 DOCK ENGINEERING.
Dock Caissons.
The primary meaning of the word caisson appears to be a box or chest
(Fr. caisse), but its use has been extended, in maritime engineering, to
include all hollow structures, not being gates, used to close entrances or
passages. Generally speaking, though not universally so, the horizontal
axis of a caisson is a straight line, differing in this respect from gates, the
leaves of which usually meet at an angle. Any absolute distinction, how-
ever, between gates and caissons is difficult to draw, owing to the extreme
variety of types in both classes.
Stresses in Caissons. — The stresses induced in a horizontally-framed
caisson in situ are those incurred by a series of beams uniformly loaded
and supported at each end. It is only necessary to find the proportion of
hydrostatic pressure on each beam and then to consider it as a uniformly
72
distributed load. The bending moment at the centre will be -5-, where I
is the length of the unsupported portion. The moment of resistance will be
afdf where/ is the maximum permissible unit-stress in either flange, with
area a, and d the distance between the centres of gravity of the flanges.
Equating the two moments, and noting that a and d are the only variables,
we get
in which, by selecting a value for the width of the caisson, we determine
the corresponding sectional area in the flanges of the horizontal beams of
which it is composed.
Where the horizontal members are, however, discontinuous, and the
external thrust is sustained by a series of verticals, it will be necessary to
provide a substantial transom at the top capable of taking one-third of the
total pressure. The distribution of stress in this case has already been
investigated in connection with gates constructed on identical lines.
Apart from the resistance of a caisson to lateral pressure, it is further-
more necessary to take into account its conditions of stability under the
upward pressure of the water. This upward pressure, which is equal in
amount to the weight of the volume of water displaced by the caisson, may
cause its derangement and ultimate capsisal, if not properly provided for.
In every floating body, there are two points which determine the
stability of its position. One is the centre of gravity (G, ^g, 322) of the
body itself, and the other, the centre of gravity (B) of the fluid displaced,
otherwise designated the centre of buoyancy. These may have any number
of positions relative to one another, but as long as they remain in the same
vertical line the equilibrium is complete. If, however, after a slight
displacement of the body, the points are no longer in the same vertical,
it is manifest that there is a couple, W x (W == weight of displaced fluid ;
SWINGING CAISSONS.
351
X = horizontal distance between verticals), tending either to restore the
body to its former position, or to completely overturn it.
In fig. 323 a floating body is represented as having undergone a slight
displacement. The centres of gravity and buoyancy now occupy relatively
different positions, unless the body be a homogeneous sphere. Assuming
that it is not, if the centre of gravity lie below the centre of buoyancy, the
couple is clearly a righting one. If, on the other hand, the centre of
buoyancy lie below the centre of gravity, the couple will not necessarily be
an overturning one ; its effect will depend upon the following condition.
Premising that the point, in which the vertical through the centre of
buoyancy after a slight displacement intersects the vertical through the
centre of buoyancy in its former position of equilibrium, is designated the
metacerUre, the condition for the restoration of equilibrium is that the
metacentre shall lie above the centre of gravity of the body, otherwise the
latter will tend to depart still further from the position of equilibrium.
The two effects are illustrated in figs. 323 and 324.
Figs. 322, 323, and 324.
In the case of caissons, it is particularly desirable that the metacentre
should be well above the centre of gravity, say not less than 2 to 3 feet,
but the stability of the caisson will be more completely assured by
ballasting it until the centre of gravity falls below the centre of buoyancy.
A margin of 18 inches or so will be found sufficient for safe working. If
the caisson be fitted with air chambers and a tidal deck, it will certainly
be advisable, if not imperative, to adopt the latter precaution.
GlaBBiflcation of Caissons. — Caissons are of very diverse design, but they
admit of a broad classification into swinging, traversing, and ship caissons.
Swinging Caissons have already been referred to, under the name of gate
caissons, as forming an intermediate class possessing characteristics common
to both gates and caissons. Like the former, they turn or swing upon
a vertical axis fixed at one side of a waterway, and they have all the
drawbacks attaching to a single leaf gate, in regard to the excessive length
of side recess required for their accommodation when out of use. On the
other hand, they are built with much broader beam than gates, and this
gives them the compensating advantage of a wide roadway for traffic at
quay level, which would otherwise be impracticable without the aid of
a special swing bridge. This feature, however, is more or less common
352
DOCK ENGINEERING.
to all clasRCB of caisson. Swinging caissons are not numerous. One is
chosen for illustration from the entmncs to a graving dock, leading out of
the Victoria Dock at Dundee (fig. 325). In plan, its only distinguishing
feature from a caisson of the ordinary rectangular type is the hinge about
which it turns, which is situated at the apex
of a triangular arm. One side of the arm
forms a continuation of the outer face of the
caisson, so that the latter can be swung well
clear of the entrance. The entrance itself is
splayed in order to admit of this arrange-
V t ment When in the closed position, the
caisson is suspended from corbels in the
masonry at each side, and the process of
opening consists in floating it off these sup-
ports, by pumping air into a pneumatic
chamber. The reverse operation of allowing
the compressed air to escape causes the caisson to settle upon its bearings.
Figs. 326 to 329 exhibit the construction of the caisson in detail.
Fig. 325.
and 329.— Swinging Caistoa at Dundee.
Traversing Caisaotu include all those whose motion is rectilinear. They
may be subdivided into sliding, rolling, and floating caissons, according to
the mode of travelling, but in each case they occupy a rectangular recess,
SLIDING CAISSON AT MALTA.
354
DOCK ENGINEERING.
constructed in a aide wall at right angles to the axis of the waterway, and
in a direct line with the path along which they travel to close the entrance.
These caissons are almost universally of the box type (bence sometimes
called box caiMons)^ consisting of a floor, side and end plating, and a water-
tight deck, the whole being divided into compartments according to the
requirements of buoyancy and the mutability of design.
Sliding Caissons are provided with keels or rubbing plates on their
undersides, by which they are hauled over sliding ways set in the floor of
the caisson berth. This method gives rise to a certain amount of friction,
which may be diminished to some extent by suitable flotation adjustment.
Sliding caissons have been constructed at Malta, Portsmouth, Mil ford, and
elsewhere. The following is a brief description of one used to close the
Hamilton Graving Dock at Malta, ''^ (see figs. 330 and 331) : —
" The rectangular sliding caisson, made of mild steel, is 40^ feet high and
16^ feet wide, exclusive of the keel and stem timbers, and is strengthened
by two watertight decks, and bracing and framing. As the position of the
entrance precludes heavy traffic passing over
TH 1 °**^"^; J ^^^ caisson, the roadway deck could be
; Ik JiTJl*. i Ul._^.^ placed low enough to pass under the cover-
ing of the camber, 1 J feet below the coping,
connection being made with the quay by a
hinged flap. The caisson can be floated out
from its normal position to the outer stop,
thereby adding 38 feet to the available
length of the dock. The air-chamber, 92
feet by 16 J feet by 8j- feet, in the- middle
of the caisson, is reached through two shafts.
The caisson is ballasted by concrete blocks
on the floor of the air-chamber, and by
water in the tanks under the roadway
deck at each end. Without, any ballast,
the caisson would float with the top of the
air-chamber 2 inches above the water, but
the concrete ballast more than balances the
flotation, producing a normal pressure on
the sliding ways of 10 to 20 tons. The water ballast is adjusted by means
of a three-way stopcock in the 4-incb pipe connecting the tanks, enabling
the water to be run from one tank to the other, or one or both tanks to
be emptied. The caisson can be hauled in or out of the camber in five
minutes, by two steel pitch chains connected with the hydraulic hauling
gear, and exerting a pull of 30 tons on the two projecting arms of the
caisson to which they are attached. The caisson is guided into the camber
by the keels and granite rubbing pieces below, and by the fenders and
• C. and C. H. Colsonon <* Hamilton Graving Dock, Malta," Min, Proc, Inst, CE,,
vol. oxv.
^^5®SS555S5
«M«rilA«ll^,A(fa
CROSS
• CCTION
Fig. 331.
ROLLING CAISSONS. 355
rubbing pieces above, and tilting is prevented by the adjustment of the
water-ballast, and by rollers on the underside of the camber girders. The
caisson is stopped automatically at the end of its course into or out of the
camber, and buffers are placed in the recess opposite the camber, in case
of a failure of the automatic stopping gear. The maximum tensile strain
on the plating of the caisson does not exceed 6^ tons per square inch,
when one side of the caisson is dry and the water is up to deck B on the
other side. The keels and stems are greenheart, 10| by 8 inches, and the
rubbing pieces and fenders are American elm. Two sluice valves, 3| feet
in diameter, and li feet above the deck floor, furnish an auxiliary means
of filling the dock. A 4-inch hand-pump serves to remove water from the
air-chamber. The hauling arms can be readily moved when the caisson has
to be floated out of place."
In Rolling CatMsons, as the epithet implies, the sliding ways are replaced
by rollers which are attached either to the underside of the caisson or to the
pathway. This method of guidance obviates an impediment to movement,
due to the slight side clearance between a caisson and its sliding ways.
Often while travelling, the projecting portion of such a caisson comes under
the influence of the wind, which results in its getting jambed diagonally.
There is also less friction with rollers than with sliding surfaces, and,
•consequently, less abrasion. There is the risk, however, that the rollers
themselves may get out of order, in which case any advantages they may
have are more than counterbalanced by the trouble and difficulty of effecting
repairs. At the same time, it is only fair to admit that, from experience of
many cases, it has been found that the likelihood of such a contingency is
remote.
As an example of a rolling caisson, the following description of one
constructed at the sea-lock of the new Bruges Canal,* within the past few
years, may be useful (see figs. 332 to 335) : —
The caisson is a steel framework, with plating of the same metal, of
14j feet uniform width, presenting in elevation the form of a trapezium,
whose top and bottom lengths are 80^ feet and 67^^ feet, respectively. The
height of the caisson is 41§ feet, the upper surface being 8 inches above the
highest tide level. A watertight deck is laid about 16 feet above the keel,
and the chamber thus formed is occupied only by the kentledge necessary
for preserving equilibrium. The upper part of the caisson, though enclosed,
is adapted to the free entry of water from either side, by the formation of a
series of orifices, 14 inches in diameter, in each face, at the level of the
watertight deck. Under the fluctuations of water level, the volume of
displacement remains constant, and, consequently, the weight on the wheels
remains unchanged after once being regulated by ballasting. These orifices
are opened and closed, as required, by valves worked from the top deck. The
caisson is carried on eight wheels, each 3^ feet in diameter, on four axles,
* Vide Piens on '* Portes It un seul vantail de I'^cluse Maritime du nouveau Canal
de Bruges," Seventh Int, Nav, Con., BmsselB, 1898.
356 DOCK ENGINEERING.
arranged in pairs. The working parts are open to inspection by means of &
pneumatic shaft leading to the chambers in which the axles are placed.
The buoyancy chamber is also accessible by means of a similar shaft.
Watertightness at the abutting surfaces of the caisson is established by
greenheart facings. The caisson is designed to stand a head of water from
either side. Its displacement is about 420 tons ; its own weight, 196 tons ;
and the ballast, 273 tons ; leaving some 49 tons excess weight to insure
stability during movement.
The general framework of the structure comprises eight large vertical
girders, placed at intervals of 8 feet, and extending to the full height and
width of the caisson. The flanges of these girders serve as bearing surfaces
for the plating ; they are formed of 6 bv 2^ by 3 inches channel iron. The
horizontal struts are similarly composed, but double.
Six tiers of horizontal joists, 14 inches deep, connect the vertical girders
on each face. These joists are spaced at varying distances apart, according
to the intensity of hydrostatic pressure. Between the vertical girders are
three rows of intermediate bearers, only the centre one of which is
prolonged above the watertight deck. These bearers are of channel iron
of the same section as the vertical flanges. The watertight decking is
carried by the horizontal struts of the main girders, with deck joists
between and at right angles to them. The thickness of the plating varies
from I: to f inch.
Floating Caissons may either be of the box or the ship type. In the
former case, they are generally rectangular in plan and similar to the
examples of box caissons already described. Their distinction lies simply
in the fact that they are moved entirely by flotation, without guides or
rollers. Figs. 336 to 338 illustrate a floating caisson used at Blackwall,
London.*
The caisson has only one meeting face, and that of teak, 14 by 7 inches.
There is a lower air-chamber extending the whole length of the caisson,
formed by a watertight deck at a height of 1 1 feet 6 inches above the
bottom. Above this level, the caisson is divided into three compartments
by vertical bulkheads, which are also watertight. The ballast at the
bottom of the air chamber consists of cast-iron kentledge, set in Portland
cement concrete. Three sluices, each 3 feet in diameter, allow water to be
transmitted through the caisson, the valves being controlled by spindles
passing through the air-chamber to the upper deck. The following are the
sizes and general dimensions of the framing : — Angle irons at sides, 3 by 3
by f and 18 inches apart ; angle-iron cross beams, 4 by 4 by ^ inches to high-
water level, and 3 by 3 by f inches above ; centre uprights, 4 by 4 by
f inches, also 18 inches apart; deck beams, 3 by 3 by f inches. The plating
is -j^ inch thick up to the watertight deck, and above that level, f and ^
inch thick. Rock elm fenders, 10 by 10 inches, and a decking of English
* Vide Macalister on "Caissons for Dock Entrances/* Min. Proc. Inst. C,E.,
vol. Ixv.
ITo fatt page ass.
356
DOCK ENGINEERING.
[To fwu page 856,
BfyuUiiju*g Vali-^ S'dia".
SHIP CAISSONS.
357
oak complete the general features of the caisson, which was constructed
in 1878 from designs by Messrs. Kinipple and Morris.
That a caisson of this type is not necessarily rectilinear in plan is
evidenced by the instance of a caisson (fig. 339), designed in 1864 by the
Fig. 339.
late Mr. W. K. Kinipple, and built the following year for a graving dock
at Limekiln, London. Beyond the eccentricity of its form, inspired by the
desire to obtain the axial advantage of a mitred sill, there is nothing very
remarkable about its construction. As in the preceding case, it is furnished
with a lower air-chamber and two watertight bulkheads, which latter,
however, pass right through the air-
chamber and completely trisect the
caisson.
Ship Caissons have more or less the
form of an ordinary navigable vessel, but
the curvature of their sides varies very
much with the depth of water in which
they have to float. At the Bute Docks,
Cardiff, where the draught of water on
occasion is as little as 9^ feet, the caisson
has had to be designed with sufficient
buoyancy space at that depth to support
the upper weight. This and the necessity
for a margin of stability, has necessitated
the somewhat peculiar profile shown in
/. o J A Fig. 340.— Ship CaiBBon at Cardiff.
The more general section of ship caisson is similar to that in fig, 341,
which is the section of one at the Kidderpur Docks, Calcutta.''^ A plan
And elevation are given in figs. 342 and 343. The keels and stems of the
•caisson are faced with greenheart.
A caisson differing somewhat in construction and internal arrangements
is that (fig. 344) closing the entrance to the Alexandra Graving Dock at
Belfast,! a short description of which is appended.
* Bruce on *'The Kidderpur Dock, Calcutta," Jftn. Proc. Inst. C.E., vol. qxxu
+ Kelly on "The Alexandra Graving Dock, Belfast," J/iw. Proc, InsU C.E,^
vol. oxi.
358 DOCK ENGINEERING.
359
NAL^ MIDSHIP StCTlON
HALF CUD ELEVATION.
J555^5555^^5^^^^5^???^s^fe^
I
l-^^m^^SM
^^^<J^SS5^^^^\\^^;^i^^
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SHIP QAISSON
4 « 1 o
Fig. 344.- Ship Caisson at Belfast.
360 DOCK ENGINEERING.
" The hull is of wrought iron, framed and braced together. There are
four decks, the three lower of which are open lattice work, connecting the
deck stringer-plates of both sides. The keel- and stem-plates are 2^ inches
thick, and the keel- base is formed of two angle-irons ri vetted in the wake
of the garboard strakes. On both sides of the keel and stems, heavy pieces
of greenheart are bedded on and bolted to the ironwork, the timber on both
sides of the keel and stems being planed true to iit the polished masonry
faces of the grooves, with which they form a thoroughly watertight joint.
The frames of the caisson are of angle-iron ; below the level of deck, 6,
they are spaced at distances apart of 3 feet. The deck beams are of
angle-iron. The skin plating ranges in thickness from f inch at the
upper part, to | inch at the lower part of the caisson. The large plates
are laid with their greatest lengths horizontal, in alternate inside and
outside strakes, with vertical butt joints. Between decks, A and 6, in
the centre of the caisson, is a room with watertight floor and bulkheads,
in which the engine, boiler, and pumping machinery are placed. Hatch-
ways in the upper deck give access to the engine-room and other parts of
the interior of the caisson. The roadway deck has strong angle-iron deck
beams and stringers, and it is cleaded with 4-inch Dantzlc oak planking,
caulked and payed with marine glue. ^A horse- track, along the centre of
the roadway, is formed of American rock elm slabs, spiked to the deck flat ;
and on each side of it, tracks of wrought-iron ^-inch bars are screwed down
to the decking ; guides of angle-iron are fitted along their outsides ; and
a hinged handrail of wrought-iron gaspipe is fixed along both sides of
the roadway."
The caisson illustrated in figs. 345 to 347, forming one of a number of
interchangeable caissons in the service of the Mersey Dock and Harbour
Board, is mainly used for work of a temporary nature during the absence
of, or in case of accident to, the dock gates. It consists of four decks,
below the lowest of which is located the concrete ballast. It will be
noticed that the upper deck, which is of wrought-iron plating, is not
available for traffic. There are three bulkheads, two transverse and one
running fore and aft. These caissons do not tit into grooves, as in the
previous instance, but have a single plane bearing surface against a sill,
and quoins arranged in the curved pierhead of an entrance, so that the
same caisson, which is 100 feet long, can serve in several situations.
Lowering Platforms, — The difl&culty of entirely recessing a traversing
caisson under cover of the quay, and of, at the same time, equipping it with
a suitable deck at quay level for the purposes of traffic, has been overcome
by the introduction of a lowering platform. The platform, which consti-
tutes the roadway, is supported on a series of hinged verticals, in a manner
more fully described in Chapter x. A caisson designed in this manner, by
the late Mr. W. R. Kinipple, closes the entrance to the Garvel Graving
Dock, at Greenock.** It is a rolling caisson, with the rollers attached to
* Macalister on " Caissonfi for Dock Entrances," if in. Proc. Inst. C.E., vol. Ixv.
[?• fact pagt 360,
y
tttm
fmna/t'fiitmif
'Sm¥tt^
Transverse SecUsn.
Plan
at Liverpool.
LOWERING PLATFORMS. 36 1
the underside of the caisson, ui<) mnning upon plate rails let into the fioor.
A section showing the general arrangement is given in fig. 348. "The
doable-fianged cast-iron rollers are 18 inches diameter, and are spaced
9 feet apurt. The breadth of the caisson over the greenheart meeting
faces is 19 feet 10 inches, and the width between the granite faces 20 feet,
giving a clearance of 2 inches. A difierence of head of from 3 to 4 inches
is sufficient to move the caisson from one face to the other."*
Tables are appended, with statistics of size and expenditure, relating to
typical caissons constructed in various parts of the world.
REFERENCES.
On the subject of Btresses in dock gates, the reader who dosirea further informs.
tioD is referred to the following papers in the Proceedings q/* Ihe Itutitalion 0/ CivU
EnginteTa .-—
"Strain to which Lock Gates are inbjecled. " By P. W. Barlow. Vol. i.
" Strains OD Lock Gat«8." By W. J, Kingsbury. Vol. zviii.
"Strength of Lock Gates." By W, R. Browne. Vol. ixxi.
" Dock Gates." By A. F. Blandy. Vol. Iviii.
" Design and Coostruotion of Dock Galea of Iron and .Steel." By J. M. MoucrieS
Vol. cxvii.
Also, to a paper in the Procetdingi qflht Lhtr/iool Engijieeritig Society: —
" Dock Gates." By \V. Brodie. Vol. iviii.
• Kinippte on "Greenock Harbour," J/iw. Froc. Itiel. C.E., voL cxxx.
362
DOCK ENGINEERING.
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364
CHAPTER IX.
TBANSIT SHEDS AND WABEHOUSES.
ExTBNT OF Accommodation Required — Pbopobtion of Goods to Quayage — Statistics
OF Sample Cargoes— AocEssiBiLiTy of Sheds— Proximity to Edge of Quay —
Level of Floor — General Diversity of Practice— Features of Construction —
Doors and Doorways — Compartments— Lighting — Materials for Floors—
Fire-resisting Construction — Monier, Hennebique, and C0TTAN91N Systems —
Pressure Sustained by Floors— Columns and Piers— Strength of Columns —
Roof Coverings— Weight of Shed Roofs — Examples of Sheds and Ware-
houses AT 'I'lLBURY, Liverpool, Dundee, Greenock, Glasgow, Manchester,
Antwerp, Rotterdam, Havre, Marseilles, Calais, Dunkirk, Dieppe, Rouen,
Bremen, Hamburg, Calcutta, and Buenos Ayrbs.
Few articles of commerce are altogether unaffected by exposure to climatic
conditions, and for by far the greater quantity of goods deposited on dock
quays, some protection from the vicissitudes of the weather is absolutely
essential. This is provided, in most cases, in the form of transit sheds and
warehouses. The former class are for the temporary accommodation of
discharged cargoes, or of freights on the eve of shipment. The latter class
are for the reception of goods which, having reached their destination, are
to be stored for periods of longer, and probably indefinite, duration. In
bonded sheds and warehouses, dutiable articles may remain under customs'
seal until such time as the consignee has need of them, the imposts mean-
while remaining in abeyance.
Extent of Shed Accommodation. — The area of quay space allocated to
storage purposes will necessarily depend upon several considerations. It
is not always practicable to provide shed accommodation commensurate
with the cubic capacity of vessels frequenting the berths, neither is it, in
other instances, essential or advisable to do so. Under certain circum-
stances, goods may be removed from the quays almost, if not quite, as
rapidly as they are discharged from the ship's hold. This happens when
a cargo, even if not entirely homogeneous, is fairly uniform in character,
and is consigned to but few individuals. When, on the other hand, goods
have to be broken up and sorted into numerous lots, it becomes, even with
the utmost expedition, a matter of several days before they can all be
despatched to their several destinations. Accordingly, it is not unreason-
able nor unusual, in such cases, to allow consignees a period of seventy-two
to ninety-six hours in which to claim and remove their property.
A further complication arises from the necessity of dealing, practically
simultaneously, with outgoing goods. Deposited on the site ready for the
SHED ACCOMMOnATION.
365
reloading of a discharging vessel, they serve to decrease the amount of
available quay space, and thus interfere with freedom and rapidity of
movement. It is a good plan, where feasible, for a ship to discharge her
inward freight at one berth, and then proceed to another to receive her out-
ward consignments.
Mr. Hay ter * has laid it down as his opinion that 350 or, at the most,.
400 tons of goods per lineal yard of quay can be dealt with per annum.
But in the case of Liverpool, of British ports at any rate, this quantity
has been largely exceeded, upwards of 800 tons of goods per lineal yard of
quay having passed through the double-storey sheds at that port in one
year. At Marseilles, 500 tons has been stated as the limit ; but, on the
other hand, 1,000 tons is no unusual allowance at Russian ports, and as
much as 2,000 tons per lineal yard have been accommodated on certain
quays at Antwerp! and Liverpool. The ensuing table gives detailed
instances of the ratio of the registered tonnage of vessels to the length
and area of the berths occupied.
TABLE XXVI IL — Comparison op Number and Nbtt Reoisteked
Tonnage of Vessels Discharged and Loaded during One Ykar at
CERTAIN Appropriated Berths in Liverpool Docks, with Length
OP Quay Space and Area op Shed Accommodation involved.
Berth.
Quay
Space in
Lineal
Shed Area
in
VeaaelB Worked.
Days Occupied
Proportion of Tonnage.
Feet.
Sq. Yardfl.
No.
Tonnage.
Dis-
charging.
Loading.
Per Liu. Ft.
of Quay.
PerSq.Yd.
of Shed.
A
2000
16,727
114
428,729
309^
247
214-36
25 03
B
1408
12,594
102
310,818
316
229
220-75
24-68
C
900
7,970
58
180,548
132
153
200-5
22-65
D
800
8,048
63
141,236
188
171
176-54
17-67
£
900
9,108
67
179,402
144
158^
199-33
19-69
F
438
3,467
41
68,264
19
178
164-98
19-68
G
566
6,639
37
89,995
147i
88i
15918
13-55
H
1400
13,187
91
278,639
267i
189
199 02
2113
I
1103
10,088
80
210,886
152i
239
19119
20-9
J
708
7.120
26
51,157
58i
38
72-25
7-18
K
716
7,249
43
; 119,279
166
153
166-57
16-45
L
703
9,637
63
169,097
152^
78i
226-31
16-5
M
200
714
70
19,384
59i
2
96-92
27-28
The sheds in every instance were single-storey sheds.
Where the nature of the traffic is variable, it is evident that no correla-
tion whatever between its amount and the area or length of quay space is
possible. A shed may be used at one time for the reception of grain in bulk,
at another for cotton in bales, at another for provisions in boxes. The
• Afin. Proc. Inst, C.E., vol. c., p. 44.
t Proceedings, Seventh Inter. Nav. Gong., Brussels, 1898.
366
DOCK ENGINEERING.
width of sheds will, accordingly, be regalated almost entirely by the land
available for the purpose, and no other limit, apparently, can be suggested.
From the smallest dimension consistent with practical utility, sheds have
been constructed to such great widths as 150 feet at Liverpool, 190 feet at
Manchester, and 196 feet at Havre. In the case of Manchester, however, it
should be pointed out that the shed is traversed at its centre by a roadway,
included, therefore, within the roof.
As indicative of the extremely heterogeneous character of some cargoes
the following analyses of representative cases will be interesting and not
inappropriate : —
List of cargo discharged in London, Sept., 1897, from 8.8. "Milwaukee,"
470 feet by 56 feet by 34 feet 9| inches* :—
514 head of cattle.
132 horses.
640 sheep.
18,412 bushels of oats.
1,209 bales of hay.
13,149 sacks of flour.
51,629 pieces of deal.
16,328 boards.
4,398 pieces of lumber.
195 tierces of lard.
200 bags of starch.
189,200 bushels of com.
20,025 boxes of cheese.
399 cases of apples.
11 cases of machinery.
16,737 deal ends.
5,723 pieces of birch plank.
134 radiators.
830 pails of lard.
5,730 bags of grape sugar.
This is said to be the largest cargo discharged iu London up to that date.
In this condition the ship had 11,100 tons dead weight. It is reported she
was discharged in 66 working hours.
This may be compared with the list of cargo carried by the 8.8. "Oevic"
on her maiden voyage in 1894 : —
500 head of cattle.
2,330 sheep.
9,061 bales of cotton.
14,778 pails, tierces, barrels, and
firkins of lard.
3,006 boxes of bacon and ham.
1,000 bundles of shooks.
175 boxes of meats.
11,642 bags of copper matte.
6,532 pieces of oak.
885 Imrrels of oil.
5 barrels of bladders.
3 coops of fowls.
100 barrels of glucose.
803 cases of canned meat.
100 tierces of beef.
10 cases of varnish.
27 cases of axes.
33 cases of woodware.
20 barrels of metal polish.
13 cases of agricultural imple-
ments.
120 barrels of grease and oiL
250 barrels of scale.
1,800 sacks of oilcake.
2,352 pigs of lead.
160 boxes of cheese.
1,250 sacks of flour.
1,000 barrels of resin.
5 barrels of rope covering.
5,000 bags of grape sugar.
4,897 oak staves.
• De Russett on "Recent Improvements in Cargo Steamers,*' Eng, Conf,, London,
1899,— Vide Engineering, June 16, 1899.
ACCESSIBILITY OF SHEDS.
367
The following are the records of actual dead- weight cargoes discharged at
Liverpool at the dates named : —
"Georgic,"
July, 1889.
"Cymric,'*
August, 1899.
"Cymric."
October, 1900.
General cargo, .
Bulk grain, .
Fresh meat,
Live stock, .
Tons. Tons.
4,617
5,118
611
10,246
696
Tons. Tons.
5,084
4,665
612
10,361
575
Tons. Tons.
3,504
6,193
567
10,264
687
10,942
10,936
10,951
The diversity between weight and capacity is illustrated by the sample
cargoes given below : —
Ksme of Ship.
Length.
Gross Begis-
tered Tonnage.
Cargo.
Area of
Shed
Occupied.
Tons
Weight.
Tons
Measurement.
Cubic
Feet.
" Horace,"
"Cymric," .
"Georgic," .
"Celtic," . .
Feet.
350
585^
558i
681
3,335
12.647
10.077
20,880
2,959
9,749
9,209
6,102
13^390
11,112
15,644
5,436
535,600
444,480
625,760
Sq.Yaids.
18,'647
18,647
18,647
One ton measurement is equivalent to 40 cubic feet of the ship's hold occupied by
actual cargo. The ship's gross registered tonnage is based on her total content, calculated
by certain rules and divided by 100.
The cargoes have been purposely chosen to exhibit a wide range and
contrast.
Accessibility of Sheds. — Under all these mutable conditions one thing,
at any rate, is perfectly clear — viz., that the means of access to a shed, and
the facilities for the transference and removal of its contents are points of
vital importance. It will be well then to briefly consider what steps may
be taken to achieve the ideal result.
Considerable divergency of opinion will be found to exist in regard to
this question at various ports, due mainly to conditions peculiarly local.
For there are no less than four ways in which oversea goods may be
despatched to their final destinations, and each of these obtains to a greater
extent than the others at some locality and demands special measures.
They are as follows : —
1. By direct transfer to coasting vessels, barges, lighters, and other
river and canal craft.
2. By direct transfer to railway trucks and waggons.
368 DOCK ENGINEERING.
3. By direct transfer to lorries and vehicles. In this case the distance
the goods are to be taken will not be great.
4. By temporary discharge upon the quay and subsequent t»*ansference
by canal, rail, or road, as the case may be.
These methods may be found both singly and in combination at the
same port. With the first, however, we need not concern ourselves as it
is outside the scope of the present section. The second and third methods
may be considered conjointly as representative of direct transfer in contra-
distinction to the fourth method which we will term indirect transfer. It
is not difficult then to understand that based upon these methods there have
arisen two separate and distinct systems of transit sheds, viz. : — (1) Those
in which the shed fronts are brought very close to the face of the quay
wall, leaving only a narrow margin of from 5 to 10 feet for foot traffic;
and (2) those in which the sheds are situated at a distance back from the
edge of the quay, sufficiently great to admit of two or more lines of railway
running parallel to the quay within the space intervening between the
shed and the dock.
The latter type of shed is in vogue at Marseilles, Hamburg, Bremen,
and most Continental ports, which may be called ports of transit. It
is eminently suited to those cases in which a ship's freight is trans-
ferable without the necessity of selecting and sorting. The former system
is practised at Liverpool, the older docks at London, and in other places
where reverse conditions obtain and goods require subdivision before
removal. Such ports may be distinguished as ports of destination.
Sometimes the two classes of shed are exemplified at the same place,
as at Manchester.
Of the two lines of rails at the dock side, that nearest the water will
generally be used for the loading-off cranes. The second will accommodate
the trucks to be loaded, and a third line may advantageously be added as
a siding. Quay cranes, however, of broader gauge than the regulation
4 feet 8^-inch track, if placed on pedestal platforms, as is frequently the
ease, admit of a line of trucks passing beneath and between them, thereby
producing a considerable saving in quay space. The drawback to the
arrangement is a lessening of the stability of the crane. Occasionally,
cranes may be found located, so that the outer end of the pedestal runs
upon a rail at the quay level, while the inner end is carried on a rail
fixed to some part of the shed structure, as in fig. 393.
When the shed is close to the quay the discharging cranes must neces-
sarily be situated entirely upon the shed, either at the roof or some
intermediate fioor level.
The two arrangements of quay sheds are illustrated in figs. 349 and
350, which are ground plans respectively of sheds at Bremen and Liverpool.
A considerable portion of a ship's cargo may be raised from the hatches
by the ship's own appliances, and trucked ashore on gangways, or even,
when the vessel's sides are at some height above the quay, discharged by
PLAN OF SHED AND WAREHOUSE.
369
24
370 DOCK ENGINEERING.
means of slides. Where there are no cranes these methods must obviously
be adopted ; but the question of unloading appliances is more suitable for
discussion under the section of Working Equipment.
On the landward side of the shed, will generally be found a roadway
for cart traffic, often in conjunction with additional lines of railway.
The level of the shed floor is another point concerning which opinion
is divided. At some ports it coincides with the quay level ; at others it
is raised 3 feet or more above the quay, the object in the latter case being
to bring it on a plane with the floors of waggons and carts so as to
facilitate trucking. This method forbids, while the alternative method
allows, carts and vehicles to enter the shed, and so to a certain extent
to obviate trucking. Local practice, again, influences the decision as to
which method in preferable.
Dock
\
^
Customs w lock - ups
:es\
Tnfnr
Convenimces
m ■' ■ 1 u ■ 1 i. %—m ■ _ ■ II t . F
Roadymv
Fig. 350. — ^Plan of Shed Compartment at liverpool.
As illustrating the diversity of opinion prevailing in regard to the
general disposition of sheds and warehouses, and the utter impossibility
of formulating any definite or systematic regulations thereon, the following
conclusion, unanimously adopted after a long discussion of the subject
by the members of the Seventh International Maritime Congress {Fourik
Section — Seaports) sitting at Brussels in 1898, may be quoted : —
^^ Question, — Warehouses and sheds: accommodation, size, mode of
construction, means of access.
'* Conclusion, — Considering the preponderating influence which variable
elements in the different ports, especially the nature of the traffic and the
commercial customs, must have on the conditions of the establishment of
quays and warehouses, the Fourth Section is of opinion that there is no
occasion to draw up general rules with regard to these conditions of estab-
lishment, as the arrangements adopted in each particular case are of interest
solely by way of indication for analogous cases."
Features of Construction. — Methods of shed construction fall largely
under those of building generally, and it is not proposed here to discuss
details which are common to ordinary structures, and for which reference
may be made to any suitable text-book on building construction. Those
DOORWAYS. 371
features alone will be dealt with which are essential and promiDent from
the point of view of a dock engineer.
It is manifestl}' desirable tliat sheds (and warehonses) should be, as
far as possible, of thoroughly fireproof construction throughout. From
motives of economy, however, the former are often constructed of in-
flammable material, sncb as timber and zinc. Single-storey sheds are most
noticeable in this respect.
Doorvjayg. — The openings in the sides of a shed, both at the dock front
and along the roadway, should be as numerous as possible, more particularly
in the first case, so as to be adapted for receiving the discharge from several
hatchways simultaneously. It is a good plan to have continuous doors, on
account of the difficulty of getting several ship's hatchways to coincide with
Plan
FigB. 361 and 3fi2,-Woodet) Shed Door.
isolated door openings. With this arrangement, the sides of the shed will con-
sist of a series of columns with intervening spaces, generally closed by doors,
but sometimes, as at Havre, without tbera. At the same time, it must
be remarked that the absence of longitudinal walls causes a shed to lose
much of its stiffness as a structure, and deprives it of the means of affording
lateral support to its contenta. Grain discharged in bulk is often prevented
from spreading, on one side at least, by an external wall or partition, with
a consequent saving in space, and similar assistance is rendered in the case
of many other classes of goods. This fact emphasises the necessity for sub-
stantial sides to a shed. The advantages of continuous doorways, moreover,
on the roadside are more imaginary than real. Not more than onelialf
372
DOCK ENGINEERING.
the entire length can be available open space, and the only benefit con-
ferred is that of exercising some restricted choice as to its disposition.
Doors are of two varieties — rolling (or sliding) and folding.
Rolling or sliding doors consist of frames of timber or iron, with a facing
of the same material. Movement is made with wheels, which run either on
a ground rail or upon a rail above the door. The grooves in a ground rail
are liable to become choked with dirt and grain, and need frequent cleaning.
a'.s'.
r-—/-
^JT 3**/ia rj.
*lf34 ■»/» L.K
•rima't^tt^
-
K
4
Bar sirik* f^'/curf
Figs. 353 and 354.— Iron Shed Door— Elevation and Vertical Section.
They hold water, which in winter freezes and causes inconvenience. The
use of lower wheels further necessitates an upper guide rail for the top of
the door. Usually two rows of slide rails are provided, the doors being
arranged in pairs to overlap slightly. Fastenings are made in the usual
way by drop-bolts, hasps, kc. Fig. 351 is an elevation of a wooden, and
fig. 353 of an iron, door constructed in this manner at Liverpool.
COMPARTMENTS. 3 73
Folding doora are flexible sheetings of wood or inetHl, so oontriTed as
to be wound round a roller at the top of the doorway. Details of one in
ase At Dundee are given in figs. 355 to 360. It is constructed of pitch-
pine laths threaded on steel wire, and fastened to an iron drum, 12 inches
in diameter. By means of balance weights and simple gearing, one man
can, with ease, lift and lower the sashes.* Folding doors are lighter and
take up less space than sliding doors. At the same time, sliding doom are
stouter and offer a greater obstacle to the passage of fire.
BACK ELKVATION. CHB ILIV*
FigB. 355 and 356.— Folding Door at Dundee.
The effect of fire on iron (or steel) doors is somewhat curious. Under
the influence of intense heat they curl up and twiat like a piece of burning
paper. This erratic beliavionr constitutes a source of peril, and some have
even gone so far as to advocate the adoption of wooden doors oa the ground
that they burn away in comparative harmlessness.
Compartmvnla. — When a shed is of considerable length, it is advisable to
divide it into a series of compartments, within any one of which an out-
break of fire can be completely confined. Division walls between adjoining
compartments should then be carried some 5 or 6 feet above the roof line,
in order to cut off all connection. For the same reason, any door openings
in such walls should be fitted with doable doors. The system of detached
compartments, with intervening alley ways, is a greater safeguard, but it
involves less economy in space and greater expenditure in construction.
•G. C. Buchanan on "The Port of Dundee," ^I'lt. Proe. Intl. C.E., vol. oilii.
DOCK ENGINEERING.
Sheds for the reception of dutinble goods 'should |be provided with
t small office, or lock-up, in the interior for the use of the Customs'
SHED FLOORS. 375
Authorities. Public conveniences, including urinals and w.c, are useful
adjuncts.
Lighting, — Single storey sheds are best lighted from the roof, either by
glass tiles, skylights, or lanterns. Artificial light is also necessary for night
time, and during the short days of winter. Qas may be burnt in the form
of sunlights, as shown in fig. 372, suspended from the roof by chains, by
means of which the frame can be lowered for cleaning purposes. Electricity
is a common illuminant, and there are other systems, such as the Kitson
light (burning petroleum vapour), the Lncigen light, acetylene, and others,
into the relative merits of which it is unnecessary to enter here. The
lower floors of sheds more than one storey in height, will necessarily derive
their natural light from the sides, either through windows or glazed panels
ill the doors.
Shed Floors. — The nature of the material employed for the formation of
shed floors is of some importance. The area may be paved, flagged,
asphalted, tiled, concreted, or timbered, but it roust be borne in mind that
the dust arising from' the wear of a stone surface is exceedingly detrimental
to cargoes consisting of cereals. On the other hand, timber platforms are
hardly suitable where there is vehicular traffic within the shed, and, from
the point of view of fire prevention, their introduction is not to be
commended. So-called asphalt floors, consisting of macadam bedded in
tar, are flexible, and do not crack or fracture under concentrated moving
loads, as sometimes occurs with floors of more rigid materials laid upon a
yielding foundation, but their very plasticity is an objectionable feature in
warm climates and in situations exposed to the direct heat of the sun's
rays. Natural asphalt forms a smooth, hard, and durable surface. This
and a granolithic surface, composed of equal parts of Portland cement and
crushed granite, will be found to yield the least amount of dust from
attrition. But the former is expensive, and the latter is only adapted to
the conditions of ordinary trucking. Where vehicular traffic is heavy, a
pavement of granite or whinstone setts, laid in cement on a bed of rock
rubble and concrete, will generally be found the most serviceable.
Sheds of more than one storey should have upper floors of fireproof, or,
at any rate, of fire-resisting material. For this purpose combinations of
iron or steel and concrete are generally employed. And as this department
of shed construction is of a very important character, some of the more
prominent forms will be briefly noticed.
The first and earliest type was that formed of a series of iron girders
connected by brick arches, the upper surface being levelled with concrete.
A later example (fig. 361) is that of a floor, formed by buckled iron
plates, rivetted to the upper flanges of plate girders. A concrete covering
forms a bed for Staffordshire blue tiles, 1^ inches thick. In the instance
selected for illustration the iron plates are 52 inches square.
A third form of floor, shown in tig. 362, consists of a series of rolled
steel joists, 6 by 3 inches, bedded in concrete at a uniform distance apart of
376
DOCK ENGINEERING.
26 inches. The upper surface is of granolithic concrete to a depth of
2 inches. The main joists are 12 feet apart.
The foregoing examples constitute very heavy types of floor, in propor-
tion to their strength. With a view of minimising the amount of material,
and reducing the cost of construction, various systems have heen proposed
in recent years, chiefly founded upon the intimate incorporation of iron or
steel and concrete in one mass, and in such a way that each exercises its
characteristic strength to the best advantage. One or two of the more
important of these systems may advantageously be described, as there can
be little doubt that the combination of these two fire-resisting materials is
capable of effecting a great and useful saving in structural weight.
iy4''' Staffordshire tiles
'/^2^^2Z^/yyyyy^y<^y^^^
Fig. 361.— Shed Upper Floor.
. ^ranoWhic Swface Ftnisftina 2 to i
'■'■.'^.' ■•*r*;' '.'.'■".'.'.".','.i..i.n»»v;n.ti.i.ii ■■■■. I. 11 iJiT,, ,, _
^vV*'- •V'-""^'^ -^..^W'tivlj
,\Ji- .-J^'.'^
.o . 9 .'I
. • - ."-:•. .Cement . -J ?•:;:; Coh&ete :V ^
;•>?•* I °r''^fa /:*.;«. ^?:|': :•••••..• .^:''- «>-•>' •••
STx 3' Rolled Steel Joists^
Fig. 362.— Shed Upper Floor.
Monier System. — The Monier system consists of a network of metal
bedded in a concrete slab, the network being formed by two rows of bars or
wires crossing one another at right angles. The lower row are the stressed
bars. They are intended, in flat floors, to relieve the concrete of its tensile
stress, and consequently are proportioned in number and size to the
load to be carried and the amount of span. In arched floors they assist in
taking up the compressive stress. The function of the upper row of bars is
merely to distribute the pressure evenly, and they are generally made
three-fourths of the diameter of the lower bars. The floor is divided into
bays by a series of iron joists, upon which the network is laid. It is recom-
mended that the width of the bays should not be too small. " Fairly large
spans enable the supporting joists to be more economically designed, on
account of a better proportion of depth to length being obtained."* At the
same time, the floor must not be made unduly deep or it will prove an
arrangement of dubious economy. " The minimum thickness of the concrete,
• Beer on " The Monier System of Construction," Miii, Proc, Inst, C,E,, voL cxxxiii.
MONIER SYSTEM.
377
under ordinary conditions, considered exclusively of any wearing surface,
may be 1| inches for flat floors and interior roofs and 2 inches for arched
floors and exterior roofs, while 3 and 8 feet may be considered as minimum
spacings for flat and arched floors respectively. Arched floors are generally
constructed with a rise of only one- tenth the span; the thrust, where much
weight is supported, is therefore considerable. Provision for the thrust
may be supplied by tie-rods in the end bays of a floor or by horizontal end
girders suitably anchored to the walls — the latter method, where possible,
being preferable. Further, when a series of arches succeed one another,
care should be taken that their centre lines meet on the vertical centre lines
of the girders which carry them, for a very small divergence will cause an
appreciable tendency to twist. This tendency may be further guarded
against by embedding the girders in concrete. It is customary with ordinary
flooring arches (which probably partake more of the nature of a girder than
an arch) to allow a series to finish with its end member resting simply on a
brick corbel ; this should not be attempted with Monier arches, but a
shallow, wide joist should be used as a wall -plate."'"'
^9mtkm*m giwfn
l*
-JO. O.
Fig. 363.— Monier Floor.
•!
a— ^^M^^^^i^^iM^^i^fci
t^m^l^m^amt^i^^^^^m
••tnS HSTTIHI
!#••—••—•-
s: e'
Fig. 364. —Monier Floor.
Examples of floors constructed on the Monier system are reproduced in
figs. 363 and 364, from Mr. Walter Beer's paper, from which quotations
have been already made, and in which the student will find a very interest-
ing investigation of the nature and amount of the stresses set up in the
various parts. These stresses, which have engaged the attention of several
eminent mathematicians, are too complicated for analysis in these pages.
Joints are formed by causing the ends of the bars to overlap by a certain
amount, which depends on the tensile strength of the bars and the coeflicient
of adhesion between iron and concrete, the latter being about 300 lbs. per
square inch of surface. After the bars have been laid the concrete is
deposited in layers, not less than IJ inches thick, and well rammed. Thin
slabs need a closer mesh than thick slabs, owing to there being greater
liability to local failure.
* Beer on "The Monier System of Construction," Min, Proc. Inst, C.E,, voL cxxxiii.
378 DOCK ENUINEEKING.
The Hghtness&nd slendemeas of the floor c&ll for the best materials and
the moat careful workmaoBhip. The coDcrete should be composed of the
best Portland cement, with an aggregate of broken brick or clean gravel and
sand or cruflhed granite, in the proportion of 1 to 3. The best metal for the
bars is bard steel ; a soft iron does not possess a sufficiently high coefficient
of elasticity. " Expanded metal," which is a network sheared out of a solid
steel plate, may he used instead of disconoected bars.
Heimebiqne S7Btem.~This system differs from that just described more
in detail than in principle. There is the same network of bars, bnt the
mesbes are larger, the bars thicker, and tbe parts are generally set obliquely
with reference to the supporting beams. These beams are themselvea
constructed on the same system aa the flooring.
Figs. 365 and 366 are the plan and section, respectively, of a bay of
Hennebique flooring.* It will be seen that the main beam is composed of
SECTION OF FLOOR AND S
Tl
iiiiiSiliili il
Fige. 303 and 366. — Hennebique Floor.
three vertical rows of bars, each row containing two bars, of whicb the lower
one is straight and the upper curved. These bars are bedded in concrete of
a rectangular section, adhesion between the parts being assisted by U-shaped
clips of hoop iron, which enclose the bars and extend almost to tbe upper
surface of the beam. The model is that of a trussed beam. Tbe concrete
takes the compressive duty ; the bars are simply tension rods.
The ends of the bars are either turned up or split to a fish-tail to increase
the hold.
The Soor illustrated has its beams 8 feet 4 inches apart, centre to centre.
The latter are 8 inches wide by 14 inches deep. The floor is 5 inches thick,
and was tested to a uniform load of ISj cwts. per square yard.
"Construction in Fortified Concrete," JUin. Proc, L.E.S., vol. ixii.
COTTANCINS SYSTEM. 379
The moat notable application of this system is to the construotion of
concrete piles, which are considered in an earlier section of this work.
Cottancln's System. — The disconnected b&ra employed ta the previous
methods are replaced by a jointleaa wire network ^'^ to j inch diameter, the
design varying according to circumstances. Two examplee are shown in.
figs. 367, 36!i, and 369. The inventor claims for his design a large increase
in strength for a given weight of metal.
There are many other proprietary systems which it would take too long
to enumerate and describe. The foregoing methods are largely typical of
the rest.
Figs. 367, 368, and 369.— Cottan^in's S}at«mB.
Three conditions are essential to the stability and durability of a floor
compounded of concrete and metal : —
1. The metal must be completely enclosed so as to be protected from
atmospheric and corrosive influences. As far as present knowledge goes,
the bedding of ironwork in Portland cement mortar is attended by none of
the evil results characteristic of bedding in lime mortar. Bars which have
been completely embedded for lengthy periods have exhibited not the least
sign of deterioration on close examination after disinterment. Exposed to
the atmosphere, however, gradual corrosion is inevitable, particularly in
maritime situations. Hence the necessity for a thorough covering of concrete
over all parts of the metal.
2. The coefficients of expansion must be the same for the two substances,
or very nearly so, within the limits of temperature to which they will he
subjected. This is necessary to prevent excessive mutual stress.
3. The coefficient of direct elasticity of the metal must be greater than
that of the concrete, otherwise the metal is useless. The ratio of intensity
of stress in an elongated prism of the combination is , where E is the
coeflicient of elasticity of the concrete, e that of the iron, and A, a, their
respective sectional areas.
Shed floors should not be absolutely level. In order to get rid of any
wet blown into the shed during boisterous weather, it is advisable to give
the floors a rise of at least 2 inches in the first 10 feet,
38o
DOCK ENGINEERING.
TABLE XXIX., GIVING Cubic Feet op Space occupied by
One Ton op Merchandise.
Almonds (bags),
Ammonia (drums).
Apples (barrels),
Arrowroot (casks),
Arsenio (kegs),
Ash poles,
„ lumber,
Asphalt (casks),
Bacon (boxes), .
Bananas (crates),
Barley (bulk), .
Beef, fresh (in refrigerator),
,, (tierces), .
Beer (barrels), .
„ (casks), .
Biscuits, .
Bran (bags).
Brandy (barrels),
Bricks, Fire- (loose),
Brimstone (bags).
Butter (boxes),
„ (tubs), .
Canned fruit (casks),
it
),
meat (
milk (
Carbon (barrels).
Caustic (drums).
Cheese (boxes).
Cider (barrels).
Cigars (casks), .
Coal,
,, cannel, .
Cocoa (bags), .
Coffee ( „ ), .
Copper, ingots (casks),
,, pigs, .
Coni (bulk).
Cotton (bales), compressed,
„ ( ,) )i uncompressed,
„ Egyptian,
Currants (barrels),
Divi (bags).
Ebony (pieces),
Eggs,
Flour (barrels),
„ (sacks), .
Fur skins (bales).
Glucose (barrels).
Hair (bales), .
Hams (boxes), .
Hares, Australian,
Hay (bales).
Hemp (bales), .
Hides (bundles),
Kentledge (blocks).
Lard (boxes), .
(firkins), .
(pails), .
i*
»»
153
79
106
70
42
62
44
57
50
132
55
82
54
72
56
245
96
60
18
32
51
67
52
50
41
260
24
54
56
115
44
54
72
71
13
7
50
124
245
62
51
120
44
112
64
58
122
45
172
50
76
170
95
38
6
51
68
89
Lea^l (pigs), .
6
Leather (bales).
. 148
Lignum vitie (pieces).
Lime acetate (ockgs).
58
. 110
Linseed (bulk).
50
Meal (sacks), .
62
Mineral wool (bags),
. 266
Molasses (hogsheads),
45
Mutton, Australian,
. 113
Nails (kegs), .
28
Nickel (barrels).
. 18
Nuts, Brazil (bulk),
61
,, cocoa (bags), .
. 103
Oak (planks), .
34
Oatmeal (bags).
62
Oats (bags),
„ (bulk), .
66
59
Ochre (barrels).
. 47
Oil (barrels), .
. 67
„ (casks).
51
,, cake (bags).
42
Oranges (boxes).
68
Ore (bags),
21
Oysters (barrels).
61
Palm oil (casks),
58
Paper (bundles),
81
„ (rolls), .
. 74
Paraffin wax (barrels).
77
,, (casks),
59
Poultry, Australian,
62
Quicksilver (bottles),
12
Rabbits, Australian,
60
Resin (barrels).
57
Rice (bags),
„ (casks), .
47
58
Rubber (cases),
. 51
Salt (bulk), .
48
Soap (barrels).
Spelter (plates),
62
6
Sponges, . . ...
Starch (bags), .
. 201
65
Staves (hogsheads), .
78
Stearine ( „ ), .
64
Steel blooms, .
5
Sugar, crape (bags).
Syrup (barrels),
57
43
Tallow (hogsheads).
Tea (half-chests), .
61
96
Tobacco (barrels), .
166
„ (hogsheads),
109
,, (manufactured).
60
Walnut (logs).
28
Wheat (bags), .
„ (bulk),.
54
44
Wool, Australian (bales).
107
,, (without hoops), .
150
Zinc oxide (barrels).
•
■
67
Weight of Animate.
Riding horse, 8 to 10 cwts.
Cart horse, . 12 to 14
I )
Ox,
Pig,
0 to 8 cwts.
*f
Sheep,
^ cwt.
COLUMNS AND PIERS. 38?
In calculating the strength of a floor, due regard must be paid to the
weight which is likely to be placed upon it. This may be estimated from
the weights of the various items of which an average cargo is composed.
Table xxix. gives a series of values obtained from actual observation,
but it is necessary to point out that the figures can only be regarded as
approximately exact, there being frequently a considerable divergence in
the extremes from which the average has been computed. It will probably
be found suflicient in ordinary cases to provide for an average pressure of
3 tons to the square yard on a quay floor, and of 30 cwts. to the square
yard on an upper floor, exclusive of the weight of the shed structure itself.
Care should be taken to see, by official inspection, that wharfingers and
others do not stack or pile goods to a height inconsistent with the weight
allowed for. This is more important in the case of heavy ores, kentledge,,
and metal goods, which exert a vastly augmented pressure per unit volume^
compared with bulkier articles.
Golumns and Piers. — ^To avoid roofs of excessive span in single storey
sheds, and upper floors of undue weight in sheds of more than one storey,
intermediate supports are generally introduced in both cases. These usually
take the form of metal columns or brick piers connected longitudinally by
girders. Brick piers are bulky ; they occupy a good deal of valuable space
and obstruct light to a considerable extent. Columns, either of cast iron
or steel, are better adapted to the conditions obtaining in dock sheds.
Cast-iron columns are commonly circular in section and in one piece with
planed bearing surfaces for the seats of the upper connecting girders. The
bases may, however, be cast separately. Steel columns are usually built by
rivetting together marketable forms into a rectangular or I section, bases
and bearings being formed by plates with gusset stays. Hollow columns
have the advantage of forming suitable ducts for rain water from the roof
to the ground drain.
All columns, piers, doorway jambs, and the like should have their bases
protected by metal bumpers or (granite) guard stones to a height of about
2 feet above the floor. These are designed to ward off concussions with
passing vehicles. For columns, hollow castings of an approximately ellip-
soidal or spherical form, bolted together in two segments and filled with
concrete, will be found most suitable. Occasionally, wisps of straw have
been wound round the column prior to the insertion of the concrete, in
order to still further diminish the shock, but the precaution is of dubious
value.
On account of the unsatisfactory behaviour of ironwork under the heat
of a conflagration, columns of concrete strengthened by a hearting of metal
have been proposed as a substitute for the ordinary type of iron and steel
columns. It will certainly be found expedient to leave no metal surface
exposed, and one valuable safeguard is to encase metal columns with
external fireclay cylinders. These may be obtained in lengths of 2 feet
or less; they are generally about 1 inch thick and exceed the diameter
382 DOCK ENGINEERING.
•of the column by 2 inches, the 1 inch annular space being grouted with
cement. Another proposed expedient is to adapt the interior of the
columns to the circulation and distribution of water.
Strength of Columns. — The strength of long columns or struts constitutes
a very intricate problem. Such columns, though nominally in compression,
rarely fail from a simple compressive stress ; they succumb, when loaded to
collapse, to a bending stress induced by the unsymmetric application of the
load. Theoretically, the load should be applied so that the stress passes
absolutely through the centre of every transverse section of the column,
and, in that case, there would be no tendency to bind; but this ideal
condition is unattainable in practice.
Let us briefly investigate the case of a column deflected by a load, W,
acting at a distance, x, from the axis of symmetry. If 5 be the amount of
deflection produced, the bending moment at the foot will be W (x + 3).
Assuming for the moment that the deflection curve is circular, as in the
case of a beam of uniform strength, we have by Euclid III., 35,
a X 2 R = Z2, (70)
where I is the length of the column and B the (very considerable) radius
of curvature.
Now, the moment of resistance,
M = ^ = 23^ • • • (^^)
Equating the two moments : —
W (« + «) = "2 3 ^p^,
whence
^ = ^ . 1 • "tT' .... (72)
and
^ = 0..-^ .... (73)
2EI
WZ2
- 1
From a consideration of (73), if a; = 0, 3 will also be zero, unless
W = ^, (74)
and this is the critical value for W, when the column is in a state of neutral
equilibrium ; so that the least increase in the load will cause indefinite
bending and consequent fracture.
If the column be of uniform transverse section, instead of uniform
strength, as assumed above, the curve will be one of sines, and the equation
becomes
W = ^ . 5^ (76)
STRENGTH OF COLUMNS. 383
The equivalent length of a column fixed at both ends is one-fourth of
that described above, and if we substitute for I, its value -j-, and reduce to
unit area, we obtain the following ultimate strength per square inch for a
<;olumn of circular section, with radius r :
;> = E^~ (76)
This formula (75), having onginated with Euler, is known by his name.
Its efficacy depends on three conditions, two of which, at least, cannot be
guaranteed in practice, viz. : —
(a) The uniformity of the modulus of elasticity (E) for all fibres
throughout the section;
(iS) The absence of any initial deflection ;
(y) The axial position of the load.
Furthermore, it will be noticed that no allowance is made in the
equation for the possible failure of the material by direct crushing, so
that for short columns the calculated strength is greatly in excess of the
compressive limit.
Professor Claxton Fidler shows'^ that if the opposite sides of a pillar
whose moduli of elasticity are Ej and E^ respectively, be subjected to the
same amount of compressive stress, one side will be shortened more than the
other in the proportion of — to =-> and, consequently, of the total deflection
produced by a given load, one portion causes no difference of stress and,
therefore, no moment of resistance, while the remainder alone is the
measure of the real moment of resistance.
The total deflection is found to be
11 f r\
where e^ and e^ represent =r and ^ respectively; ^ f =flr2E^) is the
resilient force of the ideal column in pounds per square inch; r, in this
case, is the radius of gyration, and p is the actual load-intensity.
The bending moment M = P 3, and the extreme stress in the fibres at a
distance, y, from the neutral axis due thereto, is
-A - ^p - ^2 • • • • ('°)
^ y «i - ^2
Inserting the equivalent for 6 from (77) and giving to ^r . - . ^
2 f e^
«, + Cj
its approximate value '4, the maximum compressive stress on the concave
side of the column,
f=P+f-p{^+J~)> ' ■ ■ (79)
* •* Bridge Construction," chap, x.; vide also Min, Proc. Inst. C.E., vol. Ixxxvi.
384
DOCK ENGINEERING.
which involves a quadratic in p. This formula expresses the relationship
existing between the apparent stress, p, due to the load and the maximum
stress, /, on the concave side. If, then, we insert the ultimate compressive
stress of the material in place of /, and solve the equation, we find the
breaking stress, p, of the column.
It has been assumed that the ends of the column are free to move.
In dealing with a column in which both ends are fixed, the length of an
equivalent round-ended column may be taken at three-fifths of the actual
length.
The ultimate compressive stress in various materials may be taken as
follows : —
Timber, . . . 2 to 4 tons per square inch.
Wrought iron, . . 16 tons per square inch.
Mild steel, ... 30
Cast iron, ... 40
A formula very commonly used for the determination of the compressive
strength of long struts, is that devised by Professor Lewis Gordon, which,,
using the same rotation as before, may be expressed thus —
ty
99
i>
n
P =
1 ^*
(80)
I
The fraction -7 expresses the ratio of the length of the column to its
diameter, or its least dimension in cross-section. The values of a are given
in the annexed table.
Results obtained by this formula agree fairly closely with those given by
Prof. Fidler's method.
TABLE XXX.
Material.
Cross Section.
Values of a.
Both Ends
Rounded.
Both Ends
Fixed.
One End
Bounded.
One Fixed.
Timber, .
Rectangular or circular,
9^0
tlv
ilxf
Wrought iron,
Rectangular, . . . i
Circular (solid or hollow), . /
4
iTinr
TTmr
>f
^TFTT
1)
LT + D Qx LJ . .
V^IF
nin
tItt
Caat iron,
Circular (solid), .
riiy
T^<r
IT^'
f 1
,, (hollow),
fiiF
iVff
vio
tt •
Rectangular,
tSit
TrtW
^
»i
Cross-shaped,
tin
niv
TVO
Mild steel,
Circular (solid), .
Tib 17
l«*OtJ
shf
»i •
Rectangular (solid),
uU
14^80
»io
ROOF COVERINGS. 385
As an example, take the case of a solid, cylindrical, cast-iron column, 12
inches diameter and 20 feet long, fixed at both ends. Then, by the fore-
going formula — ^
p = = = — — = 20 tons per sq. in.
Fidler's formula gives 19"4 tons under the same conditions.
Roof Coverings. — The roof coverings usually employed for sheds are
slate, lead, zinc, galvanised iron, felt, and roofing paper. The last-named
material is inferior to the others, and should only be used for temporary and
unimportant purposes.
SUUe is the best roofing material, being unalterable in nature and exempt
from decay. It has the drawback of being heavy, but this disadvantage is
more than compensated for by its durable qualities. Large sized slates form
the best kind for use, as with fewer joints there is less • opportunity for
leakage, and with greater weight there is less chance of the slates being
lifted by the wind. For the latter reason slates should be centre-nailed, and
in very exposed situations they may be additionally secured by lead or
copper tingles.
Lead is a durable roof covering, but both heavy and expensive. More-
over, it is not a suitable material for steep-pitched roofs (though, perhaps,
this drawback is of little importance in the case of sheds, where the roofs are
generally low-pitched), owing to its tendency to creep under the influence
of expansion and gravitation.
Zinc has the advantage of lightness combined with economy, but it is
very subject to corrosion and decay, and is highly inflammable at a red heat.
Contact with iron, copper, or lead, in the presence of moisture, produces
destructive voltaic action. Lime is another deteriorating agent, as also is
oak, ow^ing to an acid which it contains.
From an exhaustive examination of a great number of zinc-covered shed
roofs at Liverpool, the following valuable observations were deduced : —
1. That when zinc is in free contact with the (sea) atmosphere, a slow
and gradual wasting away of the zinc takes place. The metal throws off a
fine flour-like substance, which forms a deposit on its surface and is washed,
or blown, away or cemented by sooty matter, as the case may be.
2. That in exposed situations the wasting away is intensified, and the
surface of the zinc soon presents a roughened appearance due to close and
minute pitting. Especially does this occur at the more prominent points,
such as step flashings, at weather faces, at ridges and rolls, and at cappings
over joints.
3. That wherever a leak occurs, and, to a greater degree, where moisture,
in passing down the underside or covered upper surface of a sheet, is checked
and forms into beads, as is frequently the case at the top edge of laps and
joints, or where water is driven by the wind between the overlapping por-
tions of sheets, the efflorescence lying there becomes encrusted and gradually
hardens, biting into the zinc, and, in course of time, perforating it.
25
386 DOCK ENGINEERING.
4. That where water lodges to the exclusion of air, as frequently occurs
at the back of ridge laps or the lower end of bottom sheets, or under sky-
light aprons, the white efflorescence is transformed into a light umber paste
which attacks the zinc in annular forms, and speedily rots it.
5. That where steam power is largely used under a roof, and the dis-
charge from the furnace chimney is delivered within the shed, the zinc
covering in the immediate neighbourhood, and especially at the openings
through which the smoke makes its exit, shows signs of wear corresponding
to the effect produced by a fine sand blast. The zinc also becomes soft
and loses its elasticity.
GcUvanised ctnd Corrugated Iron Sheets are open to all the objections
enumerated with regard to zinc, with the additional drawback that, as soon
as the thin coating of zinc is perforated, the galvanic action set up between
the two metals enormously increases the rate of decay. This is particularly
in evidence at bolt-holes and fastenings, where the leather washers usually
employed afford but imperfect protection from the access of moisture. In
many instances, sheds constructed with galvanised sheets have had to be
coated with tar or black varnish to preserve them from further ravages.
Weight of Shed Roofs. — In order to afford a rough estimate of the
weight to be carried by columns and side walls, the following approximate
data will be found useful. The weights are given in lbs. per square foot
of horizontal area, covered by roofs of from 20 to 60 feet span : —
TABLE XXXI.
Timber trusses, inclading purlins, 3^ to 7i
Iron „ „ „ 54 »f 8i
Common rafters, 3^
Battens, 2
Boards, | to 1^ inches thick, 2} to 4}
Slates, 5 „ 14
Tiles, 13 „ 20
Lead covering, 6 „ 9
Zinc „ IJ „ 2
Ck>rrugated iron covering, 2J , , 3 J -
Allowance for snow, 5
„ ,, wind, 20 „ 40
From a brief but detailed consideration of some of the more salient
features of shed construction, we now pass to a succinct review of the types
to be met with at various ports.
Tilbury Dock Sheds, liOndon.^
" The twenty-four berths in the branch docks are each provided with a
quay shed 301 feet long and 120 feet wide, giving a floor area of over
I acre, the roofs being constructed with timber storey-posts, iron roof-
* Scott on "Construction of Tilbury Docks," Min, Proc* Inst. C,E., vol. cxx.
LIVERPOOL SHEDS. 387
principals, and boarded and slated roofs. The front and the back of each
shed, for 240 feet of its length, are entirely open, but can be closed at will
by steel self-coiling revolving shutters, working between the storey-posts
supporting the roof. When these shutters are open, free access is afforded
between the quay and the railway in the rear of the sheds, and when they
are closed, the requirements of the custom-house for the safe custody of
bonded goods are complied with. The ends of each shed, and the small
portions of the front and back not closed by the shutters, are covered with
corrugated iron supported upon timber framing. Well distributed light
for the interior is obtained through 480 lar^e glass slates in the roof of each
shed. The floors of the sheds are of pitchpine planking, laid upon sleepers
bedded upon a layer of ballast 12 inches thick. Quay sheds, generally
similar to those for the branch docks, but of one 60-foot span, are provided
for the berths in the tidal basin."
Liverpool Sheds.
At Liverpool the sheds are continuous, and their length practically
coincides with the length of the quays upon which they stand. They are,
however, for working purposes divided up into compartments, of which the
average length in the more modem examples is rather less than 300 feet.
In width they vary considerably, but the roof spans range generally from
30 to 80 feet, with a few extreme cases approaching 100 feet.
Fig. 370 shows a section of a single-storey shed, 150 feet wide, roofed in
two spans. The walls are of brickwork, with doorways 20 feet wide by
16 feet and 17 feet 6 inches high. The roof trusses are a combination
of wood and iron, the compression members being of wood and the tension
members of iron. The intermediate supporting columns are of cast iron,
and the roof covering of Vieille-Montagne zinc. The floor is asphalted.
Fig. 371 is a section of a double-storey shed, 95 feet wide, roofed in
three spans. The upper floor is supported on brick piers, 3 feet square and
26 feet apart longitudinally. It is formed by main and subsidiary girders,
the enclosed spaces being covered by buckled plates, upon which is laid a
bed of concrete to form a level surface for a layer of 1 J-inch blue Stafford-
shire tiles. The roof trusses are entirely constructed in angle- and bar-
iron, with riveted joints. The roof covering is Velinheli slates nailed on
boarding. Continuous skylights run along each side of the ridge. The
lower floor is lighted by windows in the walls and by glazed panels in the
upper portion of the sheet-iron doors. In later examples of this type of
shed, the width has been divided into two equal spans by means of a
central row of cast-iron columns. Upon made ground the column bases
are supported by concrete beds, 7 feet square, surrounding and covering
the heads of two pitchpine piles, 14 inches square and about 38 feet long,
driven to a firm substratum of boulder clay. The fronts of the shed, both
to the quay and the roadway, consist of a series of doors closing openings.
388 DOCK ENGINEERING.
26 feet wide, between steel cxtlumna, except at the roadside of the upper
floor, where bays of brickwork alternate with doorways. The ground floor
is paved with 4-inob granite cubes, bedded in gravel on an 8-inch fotmda-
SECTION OF SINGLE STOREY SHED ISO FEET WIDE.
Fir. 370.— Shed at Liverpool,
SECTION OF DOUBLE STOREY SNED BS FEET WIDE .
Fig. 871.— Shed at Liverpool.
tion of concrete, well packed with rubble. The upper floor has main girders
of 47 feet span, spaced 32 feet apart, and longitudinal girders connecting
these at about 12 feet intervals. Upon this framework, and bolted
LIVERPOOL SHEDS.
389
to it, lie rows of rolled joists, 6 by 3 inches by 16 lbs., spaced 26 inches
centie to centre, forming a core for a body of concrete 8 inches in depth,
which covers the top of the joists by 2 inches. The surface coating is of
crushed granite passed through a sieve of 16 meshes, and retained by a
sieve of 64 meshes, to the square inch, mixed with an equal quantity of
cement. For the bulk of the concrete, 6 parts of broken brick and gravel
to 1 of cement are employed. The ironwork throughout is of mild steel.
Three-storey sheds are now being constructed on identical lines.
Fig. 372 is a cross-section of a single-storey shed of a less permanent
and more economical type. The sides and end walls are of timber framing,
covered with IJ-inch Norway planking. The main uprights are of pitch-
11 1 1
1 '■ I H I I H I I ^ I I 1 I 1 T 11 f
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rfTT-TTTT--y^rr
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.M. j..J./:.<'°^.qd,'yr!??i?f^,,MtMl.^:;k;;m^.^T!:^S
e'coruTTtP^ bed
Concrete SiU
Fig. 372.— Shed at Liverpool.
pine, 12 inches squai*e, 13 feet apart, with intermediates 12 by 6 inches,
all having their bases bedded in concrete. The division walls alone
are of brickwork, and this with the design of curtailing the ravages of
a possible fire. The roof has combined timber and iron trusses, covered
with boarding whereon is laid Graves' Patent Boofing No. 2, the laps and
joints of which are coated with mastic before being nailed to the boarding.
DOCK ENGINEERING.
\
A coat of warm maatic has then been
laid over the whole of the roof sur-
face, and covered immediately with
warm, sharp Band.
Sheds at Dundee.*
" Around the docks and river
quays there are aingle-atorey transit-
sheds covering an area of 45,000
square yards. A cross-section of one
recently erected is shown in fig. 373.
It is 300 feet in length hy 120 feet in
breadth, in two roof spans of 60 feet,
and the height from ground level to
the eaves is 13 feet 9 inches. The
0 walls are of brick, with ashlar quoins
g and tabling, and there is a row of
3 cast-iron columns along the centre
3 of the shed supporting the roof, and
1 a similar row on the river front, which
e is closed in with wooden sliding doors.
s The roof covering is of slate, and the
principals and girders are of mild
g steel. The shed is floored with grano-
g lithic pavement, consisting of a 4-inch
c layer of broken stone, upon which is
'. laid 4 inches of Port) and -cement con-
^ Crete, covered with 2 inches of grano-
cp lithic, composed of clean granite chijis
" and Portland cement, gauged 1 to 1.
The cost is 5s. per square yard, and
this flooring is found very satisfactory
for both light and heavy traffic. The
total cost of the buildings averages
3s. per square foot of ground covered.
A row of single- storey warehouses has
been built opposite the transit-sheds,
constructed of iron with party walls
of rubble masonry. They cost 0'97d.
per cubic foot of contents, or 2a. per
square foot of ground covered. In
addition, there is a five-floor ware-
house at Victoria Dock, with a
WAREHOUSES AT GREENOCK. 39 1
capacity of 270,000 cubic feet, which cost £16,147 to build." The trade at
Dundee is largely in Indian jute, a bale of which measures 4 feet by 1 foot
6 inches by 1 foot 9 inches, and weighs 400 lbs.
Warehouses at Greenock.^
" On the south side of the James Watt Dock, at the east end, a block of
warehouses, 676 feet in length, has been erected, one warehouse being 275
feet long and one 223 feet long, 106 feet wide and 47 feet high, and two
warehouses 89 feet long, 106 feet wide and 57 feet high to eaves and 97 feet
to ridges of roofs. The fronts of the warehouses are constructed of cast-iron
columns and girders, with wrought-iron sliding doors, and the back, end,
and division walls are of brickwork. The two longer warehouses are
arranged with two floors above quay level. The two shorter warehouses
have four floors above the quay level ; and the insertion of an intermediate
floor between the ground and first floors has been provided for. The first
floor is made fireproof with 10 by 6 inches rolled beams, spaced 4 J- feet
apart, carrying brick arches 4J inches deep at the crown, on top of
which the floor is rendered with 1 to 1 Portland cement granolithic com-
position 1 inch thick. The upper floors and roofs are of timber. A
well-hole in the centre of each of these warehouses, 24 feet long by 16 feet
wide, enables cranes placed on the top floors to load or unload goods from
any floor into or out of railway waggons on the ground floor. The ware-
houses are intended for general merchandise, but the columns carrying the
floors have been cast with openings fitted with valve-flaps, in order that
they may be utilised as ducts for distributing grain over any portion of any
floor, and also for transferring it from a higher to a lower floor, or for
loading railway waggons inside the warehouses. In each floor there are
openings, with branch pipes connected to the vertical columns, for receiving
the spouts of portable hoppers when it is desired to transfer grain to a lower
level, but cover-plates ordinarily close the openings in the floors.
" There are doorways on the ground floor through the brick party walls
separating the warehouses, for railway waggons to pass, closed by double
iron doors, separated by an air-space of 9| feet. In front of the warehouses
there is a covered way, 27| feet wide, half outside and half inside the
warehouses, enabling loading and unloading to be carried on under cover.
This corridor outside the line of warehouses is covered with a fireproof floor
similar to that of the warehouses and at the same level, forming a con-
tinuous platform, 13 feet wide, in front of the warehouses, on which goods
are landed and conveyed into any of the warehouses, thereby enabling
imports to be dealt with on the ground floor and exports on the upper floor,
and thus admitting of the loading or unloading of the vessels to be largely
done by gravitation."
*Kinipple on ** Greenock Harbour," Min. Proc, InsL C.E., vol. cxxx.
392 DOCK ENGINEERING.
Sheds at Glasgow.*
" Except where open quaj's are necessary, all the quays are lined with
excellent modem sheds. These sheds are generally single-storeyed and 60
feet in width, but at the Prince's Dock two-storeyed sheds have been
provided, one 1,664 feet long by 70 feet wide, and four of an t^gregate
length of 5,312 by 75 feet wide. The sheds are placed usuaUy 15 or 20 feet
back from the face of the quay. The total floor area provided by the single-
storeyed sheds amounts to 111,432 square yards, and by the two-storeyed
she<)s, to 113,292 square yards, or about 4CJ acres in all."
Warehoofies at Uanchester.t
Two blocks of seven-storey warehouses, situated on the north side of No.
8 Dock, cover an area of about 6,000 square yards. Their concrete founda^
tions rest on hard gravel at depths varying from 12 to 19 feet below quay
level. Each warehouse measures about 60 feet by 54 feet, and is divided
from its neighbour by a strong party wall. The walls are 3 feet thick at
the ground level and 1 foot 10| inches at the summit. They are carried
Fig. 374— ShedaiMancheater.
6 feet above the roof line. The columns are cast iron throughout, and range
from 12 inches diameter and IJ-inch metal, with bases 3 feet square at the
basement level, to 7 inches diameter and 1-inch metol at the top floor,
carrying the roof 65 feet above ground level. All floors are framed with
14 by 12 inches pitchpine beams, spruce pine joists, and double boarding.
The doors and door frames throughout are of iron.
A section of a recently-constructed transit-shed with five floors is .shown
in fig. 374. The columns and girders are of iron and the floors of concrete.
■Alston on "The River Clyde and Harbour of Glasgow," /«(. £ng. Con/., 1»U1.
+ Engineer, July 30, 1897.
SHEDS AT MANCHESTEIt AND ANTWERP. 393
394 DOCK ENGINEERING.
The balconies on the dockside and roadside are hinged so as to be tamed up
or let down at will. The topmost floor is unsheltered and is used as an
open quay space, upon which goods unaffected by the weather are deposited.
Tlie section through a similar shed is given in fig. 375.
Antwerp Sheds.
The older sheds at this port are mainly constructed in timber, having
uprights, framing, and^roof trusses of red pine with a covering of corrugated
iron. One of these sheds is shown in section in fig. 376.
The later sheds along the quays of the Scheldt are entirely constructed
in iron. Tlie struts and chairs for roof trusses and the column guards are
cast ; all the remainder is wrought. The sheds are disposed in groups of
several spans, each of a uniform width of 40 feet, with their gable ends
facing tlie river bank. The spaces between the groups range between 40
and 80 feet in width, and are occupied by one or more lines of rails con-
nected with the quay service by means of turn-tables. The depth of the
sheds varies from 100 to 160 feet, and they cover an area of nearly 17 acres.
The type of shed is uniform throughout and is illustrated in fig. 377.
The roof trusses are situated at 11 feet 4 inches centres, bearing on longi-
tudinal plate girders, 20 inches deep, which span the distance, 34 feet,
between consecutive columns. These last are built of two channel irons
connected by plates, so as to form a hollow rectangular interior, which is
utilised to accommodate the rain-water spouts. The column bases are
bolted down to a masonry foundation. The principal rafters are of joist
iron ; the struts of cast iron, cruciform section ; the ties of round iron, and
the purlins of angle iron. Along the ridge on the north slope of the roof
runs a continuous skylight, 7 feet in width.
Warehouses and Sheds at Botterdam.
The oldest type of warehouse, constructed in the seventies of last
century, has a length of 656 feet and a width of 120 feet. It is divided
into five compartments by fireproof partitions, which project beyond the
face and above the roof of the building by 6 feet 6 inches. The ground
floor and its exterior platform are 3 feet 6 inches higher than the quay
levt4. There are fireproof cellars with an area of 5,330 square yards, and,
in addition to this, there are three floors. Along the first of these runs
a balcony 23 feet wide ; above there is a narrow gangway of 6 feet 6 inches
in width.
Contemporaneously with this warehouse were constructed eight sheds,
entirely in wood, with an internal width of 59 feet. . The floor rests upon
piles, spaced 8 feet apart, which, however, are a cause of inconvenience
from their continuous settlement and the consequent necessity for raising
the floor. The roof covering is bituminous paper (papier-bitume) laid on
SHEDS AT HAVRE AND MARSEILLES. 395
boarding. It is worthy of mention that, with a single coat of tar per
annum, this covering has remained intact for more than twenty-five years.
It is, however, very inflammable, and, taken in conjunction with the fact
that there is an open void of some 10 feet between the shed floor and
the ground, these sheds must be considered constructed in such a manner
as to be highly combustible. In fact, one of them was totally burnt in
1889. The reconstruction was carried out entirely in brickwork and iron.
The latest sheds at this port have a width of 131 feet and a length of
367 feet 6 inches. The gable walls and the division wall between the two
compartments into which the sheds are divided are of brick, but the
remaining sides and the roof are of corrugated iron. The wood floor
rests directly on the sand. There are platforms 13 feet in width at the
front and 4 feet in width at the back. The roof truss is of the bow-
string type, in three spans supported by columns in lattice-work.
Sheds at Havre.*
On the north quay of the Bellot Basin there are three sheds, each 147
feet 6 inches wide, exclusive of overhang, with lengths of 255 feet, 457 feet,
and 306 feet respectively. On the south quay of the same dock the sheds
(fig. 378) are 180 feet wide and 262 feet, 525 feet, and 590 feet long
-r^
Fig. 378.— Shed at Havre.
respectively. In each case they are separated by open spaces of 130 feet.
These spaces are intended not only for the purpose of isolating conflagra-
tions, but also in order to accommodate cumbersome merchandise, and to
permit of trucking from the dock quays without the necessity of passing
through the sheds. These last have metallic frames, roof coverings of zinc
sheets, and external walls of brickwork.
The roofs are in two spans e€u;h, of 73 feet 9 inches and 90 feet
respectively. The total height of the north sheds is 38 feet and of the
south sheds 41 feet. There are continuous doors along the quay front of a
uniform height of 15 feet 6 inches in both cases.
Sheds at Marseilles, t
The double-storey shed illustrated in fig. 379 has a roof in one span of
78 feet 9 inches, the ridge of which is 43 feet above ground-floor level. The
* Despres on " The Plant of Maritime Commercial Porta of France," Proc. Am, &oc,
C.E.f vol. XXX.
396 DOCK ENGINEERING.
upper floor, aupported on cast-iron columns 20 feet apart, is placed at a
height of 16 feet, and is extended so as to form an exterior gallery, 11 feet
9 inches in width. Examples of single-storey sheds are given in fig. 380.
Fig. 379.— Shed at Marseilles.
Fig. 380.— Sheds at Marseilles.
The following are stated to be the dispositions found to be most .suitable
for sheds at this port : —
The abed to be enclosed on three sides ; on the fourth, or dock, side to
have doorways alternating with solid panels. Sliding doors in two leaves,
with angle-iron frames, ii'on sheeting, and wood border. Roofs, in spans
not exceeding 100 feet in width, carried on cast-iron columns, serving aa
downspouts. Trusses, 16 feet apart, with framed iron principals and wood
purbns. Koof covering of tiles, with a double lantern, 12 feet wide, on each
slope, astride riilge.
Other Frenoh Forts.
The sheds at Calais (fig. 381) are in two equal spans of 6
vith overhangs of 13 feet on each side.
■ feet 6 inches,
SHEDS AT DUNKIRK, ETC.
397
The sheds at Dunkirk (fig. 382) are in one span of 98 feet 6 inches, with
a short overhang on the roadside.
^^^s^w v-^ ; ;;' w .V \ ....
^ vS'*- .^ .\\»
Fig. 382.— Shed at Dunkirk.
At Dieppe (fig. 383) and at Rouen (fig. 384) the spans are 78 feet 9
inches and 82 feet 6 inches, and the overhangs 11 feet and 14 feet 9 inches
respectively. At Bordeaux the span is 65 feet.
^^IW*«^l'^^^»«W!i'f^
Fig. 383.— Shed at Dieppe.
Fig. 384.— Shed at Rouen.
At French ports the practice is generally to locate the sheds, so that a
distance of 30 to 40 feet separates them from the edge of the quay.
Sheds and Warehouses at Bremen.^
"The fronts of the quay sheds, which are for the most part 131 feet
wide, are entirely closed by galvanised corrugated iron sliding doors, so that
several hydraulic cranes can be worked together, and the vessel can be
unloaded from several holds at the same time. A shed can, therefore, be
entirely closed or opened on the water side, and on the land side, access is
given by doors, between each two of which a crane is placed. These sheds
are surrounded by loading stages, and, in order that the cart traffic may be
kept separate from the railway traffic, they are arranged so that vehicles
* Franzius and De Thierry on " River, Harbour, and Canal Works in Germany,"
Min, Proc. Inst. CE,, vol. exxxv.
398 DOCK ENGINEERING.
SHEDS AT BREMEN AKD HAMBURG.
400 DOCK ENGINEERING.
may drive in under them from the street, and nine may at one time be
conveniently loaded from the floor level, which is the same as that of the
loading stages. Besides this, the warehouse fronts serve the vehicular
tratiic. On the rebuilding of one of these sheds, which had been completely
destroyed by fire in a short time, it was divided up by two fireproof walls.
The total length of sheds already built (in 1898) amounts to 5,052 feet, and
they have a total area of 724,800 square yards. For unloading and storing
cargoes of cotton, there is a shed on the north side of the dock, the floor of
which is at street level on the water side, and rises gradually to the level
of the loading platforms on the land side. This shed, built of wood and
corrugated iron, and roofed with roofing paper, differs from the others,
which are built of iron. Behind this shed is a storage warehouse, which
is built in a similar manner.
"Two giuin warehouses were erected in 1896-97. One warehouse, on
the quay, 558 feet long and 135 feet wide, has only one storey for the first
third of its width towards the water side, while the remaining two-thirds
are two storeys high. At the back of this warehouse, and separated by a
street 66 feet wide, down which lines of railway pass, is a two-storey ware-
house 886 feet long and 98 feet wide. The upper floors of both warehouses
are intended chiefly for grain in bulk. The warehouse on the quay covers
an area of 7,940 square yards, and the storage warehouse 6,110 square
yards. They can store 18,000 tons in a manner usual for a lengthy
period, and 12,000 tons for the time usually adopted for grain in towns.
The total cost amounted to about £56,100."
A section across Bremen Quays is given in figs. 385 and 386.
Sheds at Hamburg.
The sheds on the quays (figs. 387 and 388), where the sorting of the
unloaded goods is generally done, are one storey high throughout; they
are closed on the land side and open to the water. On the land side there
are four or five lines of railway, on the two first of which trucks stand to
be loaded. The goods unloaded from the sea-going ships, which are to be
forwarded by rail, are dealt with on the land side of the sheds, while those
to be sent to warehouses in the town by barge are dealt with by cranes on
the water side. The water side is paved throughout, forming a roadway for
vehicles. With the exception of those on the Sandthor Quay, all sheds are
built of wood and roofed with roofing paper. The Sandthor Quay sheds
have stone walls on the land side and are roofed with iron. The breadth
of the sheds varies between 48 feet, on the Sandthor Quay, and 110 feet, on
the Asia Quay.
Kidderpur Book Sheds, Calcutta.^
"Cargo sheds have been constructed on both sides of the dock, each
shed being 300 feet long by 120 feet wide. They are constructed in two
♦Bruce on "The Kidderpur Dock Sheds, Calcutta," Min. Proc. Inst, C.E.,
vol. cxxi.
SHEDS AND WAREHOUSES AT BUENOS AYRES, ETC. 4OI
bays of .60 feet each, carried on cast-iron columns of H section, and are roofed
with corrugated iron, and are enclosed by 15-inch brick walls built between
the H columns, and fitted with sliding doors, one in each 15-foot bay. To
avoid down pipes passing through the sheds to drainage channels under
the floors, the centre gutters are made large enough to carry the rain-
water to the ends of the buildings, the necessary fall being obtained by
raising the bases of the middle columns. All the gutters are of ^inch
galvanised steel plates. The floors are laid with a slope of 1 in 60, and,
on the quay side, are raised 1 foot above the coping level. The height
above ground level at the back of the shed is 3 feet 6 inches, and along
this inner face a platform, 8 feet wide, has been constructed for the con-
venience of the railway traffic. The total shed area provided is 432,000
square feet. The sheds are lighted by electricity. Each of the sheds has
forty 16-candle-power incandescent lamps, hung from the tie-beams of the
piincipals. In addition to these, and to arc lamps upon the quays, a
terminal box is provided in each shed, to which a portable lamp may be
connected, in case of more light being required in any part of the shed,
or outside, when loading or unloading has to be carried on at night."
Sheds and Warehouses at Buenos Ayres.*
The total capacity of the sheds and warehouses amounts to 687,378 cubic
yards, and the total floor area to 230,595 square yards. The sheds are of
iron, with corrugated iron roofs. They are mainly built on piles in made
ground. Each shed has a platform, 31 feet wide, on the dock side, covered
by a verandah. .
Four of the thirteen warehouses have wooden roof-trusses, with tiles
laid on planking. The remainder have iron roof-trusses, with a zinc
covering, as well as iron partition doors and iron window frames. These
latter warehouses have an extra floor, making five in all, and have longi-
tudinal platforms running the whole length of the front of the warehouses,
so that goods can be deposited on any part of the platforms in order to
be removed into the warehouses afterwards. The warehouses are built- of
rubble masonry up to the level of the quays, and from that level to the
top, of brickwork. All the floors are of timber, with the exception of the
ground floors over the bonds, which are of concrete in the proportion of
1 cement, 4 sand, and 6 stone, with a rendering of 1 inch of 1 cement and
1 sand.
Figs. 389 to 391 illustrate the practice at this port.
Various other instances of shed and warehouse construction, sufficiently
intelligible without description, will be found in figs. 392, 393, and 394,
which illustrate sheds at Zeebmgge and Emden, and a warehouse at
Amsterdam.
* Dobson on "Buenos AjTes Harbour Works," Min. Proc. Inst, C, E., vol.
cxxxviii.
26
DOCK ENGINEERING.
WAREHOUSE.
—Sheds and Warehouse al
SHEDS AT ZEEBRUGGB AND EMDBN.
DOCK ENGINEERING.
405
CHAPTER X.
DOCK BBIDGBS.
CLASsmcATiON — FLOATING Bridobs — Trayebsing Bbidou — Drawbridoks — Basculks
— Lifting Bridges — Swing Bridges — Single-leaf versus Double • leaf
Bridges— Stresses in Movable Bridges — Case of the Double Cantilever —
Case of the Cantilever and Beam — Case of the Arch — Case of the Con-
tinuous Beam — The Theorem of Three Moments— Effect of Counterpoise —
Loads imposed on Movable Bridges — ^Weight of Structure — ^Weights of
Ttpical Locomotives — Equivalent Live Loads — Weight of Vehicles and
Men — Practical Example of the Calculations for a Swing Bridge —
Distinctive Features of Movable Bridges— The Pivot— Balanced Rollers
AND Wheels— The Counterpoise — Setting Apparatus — Interlocking Appar-
atus— Notes on Design — Illustrations of Movable Bridges at Greenock,
Antwerp, Rotterdam, Chicago, Marseilles, Liverpool, Leith, and
Ridderfur.
Narrow waterways and locks, linking together the various parts of a
dock system, are generally spanned at convenient points by bridges, in
order that vehicular and foot traffic may be transmitted across them and
access provided, as uninterruptedly as possible, tojedl quarters. On account,
moreover, of the necessity of maintaining the navigation of these passages,
it is essential that bridges crossing them should be of a movable nature and
characterised by great rapidity of action, so as to avoid lengthy stoppages
and interference with the use of either road or waterway.
Such bridges are, of course, used in a variety of situations and in
branches of engineering not necessarily connected with docks. Their
importance, however, to the dock engineer is indisputable.
Classification. — For the purpose of this treatise, movable bridges may be
divided into five classes : —
Floating bridges.
Traversing bridges.
Drawbridges.
Lifting bridges.
Swing bridges.
Floating Bridges, as the name implies, are water-borne, either con-
tinuously and wholly, or partially and during such times as they are
being moved. The former variety, which are generally formed of pontoons,
•either singly or in combination, are rarely used otherwise than for purposes
of a purely temporary nature, such as the crossing of rivers and streams
during military operations. A striking instance of their application to
406 DOCK ENGINEERING.
more permanent ends is afforded by the Liverpool and Birkenhead landing-
stages on the River Mersey, which, themselves constructed on the same
principle, are connected with the shore by floating bridges, consisting of a
series of pontoons, flexibly linked together so that they are able to adapt
themselves to the fluctuations of tidal level. The length of the Liverpool
bridge is 550 feet and its width 35 feet. The Birkenhead bridge is 678 feet
in length by 30 feet in width. Neither of these bridges is, however, a
movable bridge in the sense intended in this section.
There is a pontoon bridge, which is movable in the true sense of the
word, over the Kaiser William Canal at Holtenau. It consists of two main
or turning pontoons, meeting at the centre of the canal, united to two-
bearing pontoons at their shore ends. The bridge, which carries a 15-foot
roadway and two 2 feet 6-inch footpaths, is opened by turning the pontoons
round their shoreward ends, and this is accomplished by having a chain, one
end of which is attached to a mushroom anchor in the bed of the canal, and
the other to a bollard on the bank, wound round the barrel of a winch,,
which is on a small pontoon alongside of, and fixed to the main pontoon.
The second kind of floating bridge is represented by caissons, which,,
however, only act incidentally as bridges, their primary function being
that of closing a waterway. It has already been noted that one of the
advantages appertaining to a caisson, in comparison with a pair of gates,
ia this capacity to discharge dual duties, whereby the additional expenditure
for a bridge is avoided. Caissons as a class have already been dealt with in
Chap, viii., so that there is no need to pursue this branch of the subject
further.
Traversing Bridges are supported by the quay at or about the coping
level and are projected forward or withdrawn in a straight line — ^in other
words, their motion is rectilinear and approximately horizontal, or with
just sufficient inclination to enable them to clear the edge of the roadway
abutting on their recesses; for, except in the case of footbridges, which
may be provided with approach steps at each end of the bridge, forming
part of the moving structure, the wheel track of a traversing bridge must
lie somewhat below the quay level in order that its floor may form a
continuous horizontal plane with the roadways. Consequently, for the
purpose of removal, the tail or inner end of the bridge must be raised to
the height of the roadway before it can be drawn backwards.
Several arrangements have been devised for the working of traversing
bridges, of which the following are a few typical instances : —
(a) The nose or forward end of the bridge rests upon rollers driven in
between the bridge girders and the wall-bearing plate. In order to open
the passage these rollers are withdrawn, and, at the same time, the tail end
is lifted. The bridge tilts about intermediate wheels, fixed at the quay edge,
and upon these and the tail-end wheels the structure is supported during
withdrawal.
(b) The same effect of tilting the bridge is obtained by making the tail
DRAWBRIDGES. 407
end lighter than the overhanging portion. The nose end is then provided
with movable supports, and when these are lowered, the bridge naturally
inclines into a position suitable for removal.
(c) The intermediate support is formed by a pair of wheels surmounting
hydraulic rams which lift the bridge bodily. The nose end of the bridge is
the lighter end, and is checked in its tendency to rise by a bracket which
engages in the abutment. This allows the tail end to clear the roadway
prior to being drawn over fixed wheels at its edge.
(d) The main girders of the bridge have prolongations in the form of
bent levers, inclined upwards and counterweighted, so that, with a slight
additional pressure, the inclined tail is brought down to the level of the
roadway, and the bridge, with its nose end now tilted, moves backwards
over wheel tracks provided for it.
Traversing bridges are much inferior to swing bridges, in that the
working friction on the axles is considerably greater than that on a pivot,
but they afford decided advantages where it is desirable not to curtail the
length of the quayage, since they only occupy a frontage equal to their
width. They share this feature in common with the class of bridges next to
be considered.
Drawbridges are the most ancient of iJl movable bridges, dating back to
mediaeval times, when a militant nobility were in the habit of girdling their
residences with moats or ditches, spanned by bridges which could be raised
for defence or lowered for sortie, as occasion might require. Such a bridge
consisted of a single flap. It was raised by chains attached to the nose end ;
these passed over pulleys at the summit of uprights fixed near the hinged
end.
The later development of this type of bridge is known as a Bascule
Bridge. Like its prototype, it revolves about a horizontal axis, but it is also
provided with a counterpoise in the form of a weighted prolongation of the
bridge, whereby the power required for working the bridge is reduced to a
minimum. An alternative method of counterbalancing is by means of over-
head beams, set a little back from the axis of rotation. The first method
needs a deep pit to receive the tail end of the bridge when in the vertical
position, and this is not always easy to provide without some portion of the
counterpoise becoming submerged. Hence the second method, which is
much in vogue in Holland, where the quays are very little above water level.
A third method of counterbalancing the structure is by means of weights
attached to chains connected with the bridge and passing over pulleys
carried by independent posts. This method has the objection that, the
moment of the bridge about its axis being variable at different stages of the
lift, while the moment of the counterpoise remains constant, the bridge
cannot be maintained in even approximate equilibrium throughout.
A compound arrangement of self-contained and extraneous balancing is
afforded by the design in fig. 396, due to Mr. W. R. Browne. The axis of
rotation is fixed some little distance away from the centre of gravity of the
408 DOCK ENGINEEBING.
bridge, being both horizontally behind and vertically below it. At the
instant of commencing to open the bridge, the moment of the counterbalance
is slightly in excess of the
moment of the bridge, thus
assisting it to rise. The excess
continues until the centre of
gravity of the bridge comes
rerticalJy over the axis, at
which stage the line of chain
also intersects it, producing
equilibrium. As the bridge
continues its rotation the con-
trary effect is set up, the
J moment of the bridge tend-
I ing to increase its travel, while
^ the moment of the counter-
J poise acts aa a check. In
I closing the bridge the action
is the same, but in reversed
^ order.
,§ Bascule bridges are usually
■| in two leaves, meeting at the
I centre of span. The under
■^ side of each leaf is then per-
1(5 fectly curved in form, or is
" provided with raking struts,
£ fitting into pockets or recesses
in the side walls when the
bridge is lowered. This type
of bridge forms an arch, and,
accordingly, it derives very
considerable support from the
t mutual abutments at its centre
and the skewbacka at the -
^ sides. These parts can be
I adjusted to a nicety which is
I not realisable in the case of
i other types.
I The main objections to the
i employment of bascules are
a their liability to come in con-
tact with the yards and spars
of passing vessels, tuid also the
very large surface which they
The leverage exerted by the wind materially
expose to wind pressure.
SWING BRIDGES. 409
increases the labour of raising the bridge, and from the nature of its office
no perforations are allowable in the bridge platform. The former draw-
back can be remedied to' some extent by setting back the axis from the
&kce line of the quay, but this step considerably augments the length and
cost of the bridge.
It has been proposed*^ as an antidote to both evils that the bridge,
instead of being raised, should be lowered into its vertical position and at the
same time recessed within the side walls. The author is unaware of any
instance in which the suggestion has been carried out. Except in the case
of very high quays the project would evidently entail the submersion of a
part of each leaf ; but, though this might be detrimental to the durability
and appearance of the structure, from an operative point of view it would
<5onfer a benefit rather than otherwise. There are one or two obvious
difficulties to be overcome, but the author of the scheme (Mr. C. J. Findlay)
does not consider them insuperable.
All bascules do not rotate about a fixed axis. There is a variety, known
as the rolling bascule^ in which the tail-end of the bridge takes the form of a
circular segment, upon which the bridge rolls in a manner similar to the
action of a rocking chair (fig. 435).
Lifting Bridges are horizontal platforms raised vertically in such a way as
to maintain a level surface throughout the process. Instances of their use
are rare, and are apparently confined to rivers and canals. Indeed, their
eligibility for dock work, except, conceivably, in connection with canal
basins, is dubious, owing to the great height to which they would have to be
raised in order to clear the masts of vessels passing beneath them. Further-
more, it would be a difficult matter to secure equable movement of the
platform, lifted, as it would be, from two opposite sides of the waterway,
unless the action were controlled from one centre — an arrangement which is
scarcely feasible in the majority of cases. The advantages attached to the
system are limited to a minimum appropriation of quay space. There is a
lifting bridge over a channel 100 feet wide at Chicago.
Swing Bridges. — These constitute by far the most numerous and the most
important class for dock work. It includes all movable bridges in which the
axis of rotation is vertical. The merits of the principle are a comparatively
slight expenditure of motive power, ease of movement, and less wear of the
bearing surfaces, the absence of deep pits for counterbalancing purpases, and
of appreciable change in level. On the other hand, two important drawbacks
must not be overlooked : —
1. Swing bridges are necessarily longer than bascules or traversing bridges.
Bascules may rotate about an axis as close to the edge of the coping as is
considered desirable. The pivot of a swing bridge must, however, be set
back a distance not less than' half the width of the bridge, in order that the
latter may be entirely housed within the quay line when the passage is open.
Since the counterbalance must lie behind the pivot, it necessarily follows that,
• Findlay on "The Design of Movable Bridges," Min. Proc, L.E.S., vol. ii.
4IO DOCK ENGINEERING.
in the second case, both the effectiye span and the Length of tail are increased.
This consideration is not without importance on grounds of economy alone.
In traversing bridges the effective length is measured between the bearings^
and these may be practically at the edge of the coping.
2. The side recesses of swing bridges occupy a large extent of valuable
quay frontage — ^much more than other kinds of bridge — and in the case of
wide passages this leads to the necessity for side walls of considerable lengthy
with a corresponding increase in cost of construction, apart from any question
of intrenching upon the area of dock accommodation.
On the whole, the balance of technical opinion, as evidenced by practice,
inclines toward the employment of swing bridges in preference to other types,
in so far as heavy traffic, at any rate, is concerned. There is one case in
which a swing bridge offers signal advantages. When two waterways of
about equal width lie side by side with an island between, as in fig. 456, a
swing bridge may be arranged symmetrically upon a central pivot, so that
each wing acts as a counterbalance to the other. In this way the length of
bridge necessary for closing the opening is reduced to a minimum, and the
rotation of the wings neutralises the effect of the wind pressure upon the
surface of the bridge. This last statement, though theoretically convincing,
is only partially true in practice, for, as has already been pointed out, the
wind does not exert a uniform pressure over large areas. On the contrary,
it is given to surging and eddying ; consequently it is quite possible that,
however symmetrically disposed the wings of a bridge may be, the pressure
on one will exceed that on the other. Such was proved to be the case by an
incident at Goole, whei'e a bridge over the River Ouse spanning two openings,
each 100 feet wide, broke loose in a severe gale and swung violently back'
wards and forwards, describing about one-third of a circle each time.
The converse of a single bridge spanning two openings is that of a bridge
in two leaves spanning a single opening, and we now enter into the merits of
single-leaf and double-leaved bridges respectively.
Single-leaf versus Double-leaf Bridges. — The relative advantages and dis-
advantages of single and double leaves, in the cases of traversing, bascule,
and swing bridges, may be summed up as follows : —
1. The depth of a single-leaf bridge is necessarily greater than that of &
double-leaf bridge for the same span. If « be the span, w the weight per foot
run, t the maximum permissive tension in the top flange — all fixed values —
we have, by taking moments about the bottom of the bridge at the ^ide of
span —
(a) in the case of a single leaf, d^ = -^
W8^
W8
t
2
(6) in the case of double leaves, rfj = -^ — ,
so that the depth {d) of the bridge, treated while in motion entirely as &
cantilever, needs to be four times as great in the first case as in the second*
STRESSES IN MOVABLE BRIDGES. 41I
If we consider the support afforded by the further abutment in the single-
leaf bridge when at rest, the ratio is, of course, considerably reduced.
2. On the other hand, the length of a single-leaf swing bridge is less
than the combined lengths of two leaves for the same opening. The reason
for this has already been given — viz., that the pivot has to be placed
sufficiently far back from the face of the coping to accommodate the whole
width of the bridge upon the quay. When there are two pivots, the excess
of length thus involved is doubled.
3. A single-leaf bridge only requires a single set of actuating machinery.
For a given opening, the set will have to be at least twice as powerful as the
two sets combined, but the cost of construction, of repairs, and of general
maintenance will certainly not be doubled for a single set.
4. The control of the machinery of a single-leaf bridge is in the hands
of one man. Two sets of machinery necessitate two attendants at least,
whose co-operation can only be secured by imperfect signals or by shouted
instructions, which, in windy weather, are liable to be unheard or mis-
understood.
5. Additional apparatus for interlocking is required in the case of
double-leaved bridges.
6. The adjustment of the levels of two leaves at their junction is a
matter of some delicacy. Any irregularity (however slight) in the joints of
a locomotive track leads to percussive action and the gradual destruction of
the rail. The absolutely necessary clearance between the two sets of rails
is sufficient to cause this, and repairs or renewal involve inconvenience
and delay.
7. A double-leaf swing bridge necessitates less length of passage than a
single-leaf bridge, the whole of whose length has to be accommodated on
one side.
Stresses in Movable Bridges. — It would manifestly be impracticable,
within the limits of a single chapter, to attempt to treat with the least
degree of precision and finality the very numerous and important considera-
tions peculiarly involved in the design of movable bridges. Still less would
it be possible to investigate, with that thoroughness which the question
demands, the nature and amount of the stresses set up in the framework of
such bridges, generally, under the varying conditions of load and support to
which they are subjected. These latter problems form the basis of distinct
treatises, to which the reader is referred for information more complete,
more detailed, and more comprehensive than could be included here.
At the same time, in view of the identification of movable bridges with
dockwork and the unique features which they possess in that connection, it
would evidently be equally injudicious and inappropriate to abstain alto-
gether from presenting some account of the principles, upon the basis of
which such structures are adapted to the particular kind of work which they
are called upon to perform.
Accordingly, we will endeavour to compromise the matter by investiga-
412 DOCK ENGINEERING.
ting, in the first instance in general terms, and then, as far as practicable, in
some brief detail, the fundamental problems which present themselves to the
engineer in designing movable bridges, in so far as they are connected
with the equipment of docks.
Excluding floating and lifting bridges as too remotely related to the
subject for general application, we may divide our consideration of the
stresses in the remaining kinds of bridge into four cases, representing the
different conditions in which any of them may be found.
(1) A double cantilever resting upon a central support.
(2) A single cantilever supported at two points, or a cantilever and
beam combined.
(3) An arch.
(4) A continuous girder resting upon three supports.
The first case represents a single swinging bridge with two equal wings.
The second embraces generally all cases of bridges in one or two leaves
projecting over an opening, with certain exceptions, as under. The third
applies to those double-leaved bridges which afford one another mutual
support at their meeting faces ; and the fourth is the normal condition of a
single-leaf bridge in a state of rest.
Case /. A double cantilever resting upon a central suppoH (fig. 396).
%^ 0 w This is an extremely simple case and
-, . need not be the cause of more than a
g moment's detention in passing. If the
Fig. 396. imposed load be w per foot run, and,
assuming that the bridge is symmetrical, the central reaction is obviously —
Rj = 2wa, (81)
and the shearing stress increases from zero at each extremity to one-half of
the above amount on each side of the support.
The bending moment at O is —
Mo = "'/, (82)
and at each end it is zero. The curve of moments for each half of the
bridge is parabolic, with its origin at the extremity and its axis vei-tical.
Where the arms are of unequal length, the stresses are clearly those due to
the longer arm, a counterpoise being added to the shorter arm to produce an
equal effect.
Ca^e If. A single cantilever in combination with a beam (fig. 397).
. ».../• I^et A C be a girder of total length
♦ a + 6---*|
Id 1
^B ^C
{a + b) supported at two points, B and
C, of which only one is at an ex-
tremity.
^' ' The reactions, Kb &z^d Bo, at B and
C may be determined by taking moments about the points C and B,
respectively, thus—
A SINGLE CANTILEVER, 415
I + 6 j + t/72 5- . . . . (83)
O * Q
Ro being measured downwards. The amount of counterpoise required to-
prevent the cantilever end overbalancing is, accordingly, the positive term
w. or
in the value of Re in (84) — viz., -kr-'
At any point distant x to the left of 6, the shearing stress is —
Si = ti;^ (a - a;), (85)
and the bending moment —
M,»t«x^^-=^ (86)
These become tc^j a and — W— , respectively, at B.
At any point distant x to the right of B, the shearing stress is —
Sg = m;2 (6 - «) + Ro
= u;^ (* - a?) + w'l |j - «^2 2 ' • • • (^7>
and the bending moment —
h - X
b - X
tOj -T- - Wgic I (88)
At B, these become w^^ + ^1 oa ^^^ "o — > respectively.
The same equations necessarily hold good whether a closed cantilever
bridge be supported at one point by the pivot, or by bearing blocks located
nearer the edge of the quay, the only difference being in the respective
lengths of the two portions of the bridge. The general practice is to raise
the tail end of the bridge with wedges, screws, rams, or other contrivances,,
so as to throw the forward pressure on to bearing blocks and relieve the
pivot and rollers of unnecessary stress. In this way the length of the
overhanging or cantilever portion of the bridge is reduced, and it is even
possible that the reduction in length of the closed bridge may more than
compensate for the increased load which it incurs in that position.
When the bridge is swinging the pressure on the pivot is that due to
the ordinary weight of the structure plus the counterpoise, which, computed
to balance the bridge under the condition of maximum load, generally
throws some excess of pressure upon the rollers.
414
DOCK ENGINEERING.
To find the amount of the respective pressures on the rollers and the
pivot, let P (fig. 398) be the position of the pivot and C that of the rollers.
< —
- o -
B P
b-'
C
R.
/?.
Fig. 398.
Then taking moments about P —
whence,
And
w(a + z)^ w(b - zy w^ a* (6 - «) _^
2 2~~ "" 26 ^^*
w ( (b - z)* - (a + g)« 1 ^ w, a«
-«).
Rp = W + C - Rg,
where W = m; (a + b) and C = ^-,-*
(89)
26
Case III, — An Arch (fig, 399). — In the preceding investigation each
wing of the closed bridge has been treated separately. If it be desired to
take advantage of the support afforded by the mutual abutment of the two
meeting faces of the bridge, it is evident that the tail end must be lifted in
order to develop the full thrust due to the dead weight. Assuming (as
would essentially be the case) that the underside of the cantilevers constitute
a real or virtual arc of rise r and span 2 a, we have by the conditions of
equilibrium for three forces and by similar triangles,
or, approximately,
whence,
T
a
W
2r'
T
a
^E
«, >
wa
2r
T
toa^
(90)
which gives us an expression for the amount of mutual thrust. The
upward force, Fc , at C, required to develop this thrust is found by taking
moments about B —
T r = F,. h,
so that.
wa'
(91)
h being the distance, B C. This force, the value of which is identical with
that of the counterpoise, is additional to the reaction at C, due to the load
onBC.
A CONTINUOUS BEAM.
415
The pressure on the abutment B is
Rb = w a J
1 +
a
2
4r2'
(92)
from which it is apparent that it may be considerable and that carefully
adjusted and solid bearings are essential. It is a matter of some difficulty
to secure these in the case of swing bridges, and accordingly it is not usual
for the central reaction to be much, if at all, relied upon. In bascule
bridges, on the other hand, it is comparatively easy to provide accurate
bearing surfaces.
C<ise IV, — A contintMus beam supported at three points (fig. 400). — Let
Fig. 400.
A B C be a girder continuous over three points of support — A, B, and C all
on the same level. Take the intermediate support, B, as the origin of
co-ordinates, and let y represent the deflection of the beam at the point X
due to a uniform load, t^, per unit length. Let S be the shearing stress and
M the bending moment at the same point.
By a well-known formula establishing the connection between the bending
moment (M) the modulus of elasticity (E) the moment of inertia (I) and
the radius of curvature (R), we have at any point X —
EI
R'
Now, when the curvature is very small, as is assumed to be the case in
the foregoing relationship, we may find a very close approximation for the
1 . . •
value of ^ from the principles of the Calculus, viz. : —
R
M
1^
R
dx^'
where x and y are the co-ordinates of the deflection curve. Hence we may
write —
d^y
M = - EI
dx^'
Again, let us consider the conditions of equilibrium at the point X. If
P be a point indefinitely near to B, where the shearing stress is S^ and the
bending moment Mj, it is clear that for equilibrium of the portion P X, we
have —
.2
M = - Mj + Sj a +
WX'
(93)
41 6 DOCK ENGINEERING.
Equating the two values of M, we obtain
whence, integrating,
EI^^ = C, + M,,,-?l^-«'*'. . . . (94)
ax * * 2 o
To find what value to attach to the constant (C|) in this expression, we
have the following consideration : — Let fi be the slope of the beam at the
origin, B — or, in other words, the inclination of the tangent of the curve to
the horizontal. Then tan /8 = -^ and, in the limit, tan fi = fi. When thia
ax
is the case x is so small as to become negligible, and so we can write
C = EIiS,
and, by substitution,
dx * ^ 2 6
Integrating again.
The constant is omitted in this case because y = 0 when x = 0. Again,
since y = 0 when a: = 6, we have —
0 = EI^ + M,|-Si|-^. . . (95)
Now, at a point Q, equally indefinitely near to but on the opposite side
of B, we shall find the bending moment identical in value with that at the
point P. We can therefore write a similar equation in this case, noting
that a has a negative value. Thus —
a ^ a^ wa^
0 = E I 3 - M,-^ - So -- +
Subtract, and for both M^ and M2 write M^ or the bending moment at
the point B, to which they both approximate so closely as to be practically
identical with it and each other. Accordingly,
^»(^)-^S^T-Sx?-£(»"' + *'') = 0.- • (96)
Again, taking moments about A for the portion A B —
M^ = Mb + S2 a - ^ a2
and, similarly, about C for the portion B C —
w
Mo = Mb - Si 6 - ^ b^.
2
A CONTINUOUS BEAM. 417
Multiply the first equation throughout by - o, the second by 6, and
re-arrange —
Sg a* = - Mb a + M^ a -{■ ^ a^
Si 62 = Mb6-Mc6-^68.
Subtract
! - S_ W = - M_ ^/. 4. M J. M . /» -L M . A 4. .
S2 a2 - Si 62 = - Mb (a + 6) + M^ a + Mc. 6 + -^ (a» + 68).
Divide by 6, and substitute in equation (96) above —
Mb -2" -Mb g +M^-+Mog + j2(a3 + 6S) -24(«' + ^*) = ^»
which reduces to
M^ a + IVIc 6 + 2 Mb (a + 6) + j (a» + 6») = 0. . (97)
This equation is known as the Theorem of Three Momenta^ and its first
enunciation is attributed to Clapeyron. By means of the relationship thus
established, if the bending moments at two of the points of support of a
uniformly loaded beam are known, the third can be deduced. The bending
moments at the end supports are sufficiently obvious. If the beam project a
distance, c, beyond the outer support, C, the moment at C is -jr-. If the beam
do not project, the moment at the point of support is zero.
The shearing stresses can then be obtained from the formula already
given, viz. : —
Mb Mc wh
g ^ Mb M^ wa
^ a a 2 '
The shear at any point, X, is Sj - to x. Accordingly, at A and C it is
Sa = - S.2 + w?a and S© = Sj - W7 6 respectively.
From these, the reactions at the points of support are readily forthcoming,
for "Rj^ = S^ and Re = ^c , if there be no overhang. If there be an over-
hanging portion, as c at C, "Rq = Sq. + w c.
Also
R3 = S, -Si = -^ + -j5-M,(^-^j + 2(« + 6). . (98)
Assuming that there is no overhang this equation simplifies into
T> «^/ TV fa^+ 3a6 + 62)
^^s^^^^M — rb — r
Equation (98) may be confirmed by an independent investigation which
is worthy of notice, for it gives an expression for the current moment in
terms of the moments at the points of support.
27
4i8
DOCK ENGINEERING.
If AB (fig. 401) be a portion of a weightless beam between any two
supports, P Q, with bending moments, y, and y^ at A and B respectively,
due to some external system of loading, it is
clear that the line of moments between A and
B will be right, and by a simple application of
geometrical principles
If, however, the beam be not weightless,
Fig. 401. or be loaded with a weight of w lbs. per foot
run, the curve of moments is parabolic and the equation becomes —
.f
4 X B
I
w
y («i + ^2) = yi ^2 + 2/2 «i + 9 ^1 ^2 («i + ^2)-
. (100)
The foregoing relationship is, of course, conditional upon there being no
point of support between A and B. When such is not the case, and there
is an upward reaction, R, at the point, X, we must expand the expression
still further into
w
y (^1 + ^2) = Vi ^1 + 2^2 »i + 2 ^ ^2 (^1 + ^2) - R ^1 ^2- (101)
Re-arrange, and divide throughout by a?i ajg,
• (102)
an equation which is identical with the value of Rb given above, when the
notation has been adapted thereto.
The second equation (100) in the preceding group yields us an expres-
sion for the current bending moment at any point, X, intermediate between
the points of support.
w h it
Mx6 = Mbo: + Mo(6 - a) + '-^{f> - «:). . (103)
If we revert to the case in which there are no moments at the end
supports, we may derive the amounts of reaction at these points very
readily, as follows : —
From equation (97) we have
w
2MB(a + 6)= - ^(a» + h%
or.
w
- Mb = ^ (a* - a 6 + 6'). . . . (104)
Also, from a consideration of the conditions of equilibrium to the left of B,
Mb = R^a -
wa
A CONTINUOUS BEAM.
419
Combining,
R* a =
R.
w
8a
(3 a« + a 6 - 6»),
and a similar expression may be written for Re-
In the preceding investigation, for the sake of simplicity, it has been
assumed that the three points of support are on a level. If this is not so,
and the supports, A and C, are respectively heights of y^ and yg above B
(the heights being small), it is not difficult to establish, in the same manner,
that
M^a + Mc6 + 2MB(a + b) + |(a» + 0*) = 6EI (^ + ^). (105)
And it is also clear that, if the lengths a and b be subjected to different
loads, as w^ and Wg per foot run respectively, the equation will then
become
M.
a ^ Me6 -^ 2Mb(« -H 6) 4- ^ -, 1^^' = 6 EI (^ -. 'f).
It would take too long, and it is unnecessary, to elaborate the formulsB
for these cases in detail. The preceding method may be followed, and it
will be found that where a level girder, without overhangs, is subjected to
different intensities of load upon its two sections, the reactions are given by
8"
(106)
Ra a (a 4- 6) = «?! a^ ^_^ + ^J - t
Re 6 (a + ^) = w, b' (?g^ + I) - w,^. . . (107)
Rb = w?! a + tt?2* - (Ra + Re). . • (108)
We now come to the question of counterpoise. No notice has hitherto
been taken of the effect exercised by the ballast at the tail end of the bridge,
because it is much more convenient to consider this question separately from
that of the uniform load of the structure generally, and afterwards to com-
bine the results obtained in the two investigations.
To arrive at the stresses due to a sectional load, we must first consider
those due to a concentrated load. As before, let ABC (fig. 402) be a
6 "'
Fig. 402.
girder continuous over three points of support, A, B, and C, and let Wj and
W2 be concentrated loads at distances, dj and (igj from the central support.
420 DOCK ENGINEERING.
Take any point, P, between B and W, at a distance, a;, from B, the
origin of oo-ordinates.
Then, as already established, for the equilibrium of the portion B P,
Integrate
EI^?^ = C + Mb;p-SiJ
dx *■ 2
and as -~- = tan )8 when x is indefinitely small, so in the limit,
U X
C = EI/3,
and
EI^ = EI/3 + MBa;-S •^'. . . (109)
dx '2
Integrating again,
EIy = EI)8« + MBj-SiJ. . . (110)
There is no constant, since x and y vanish together.
These equations hold good for all values of x between x = 0 and x ^ dy.
Next, let the point, P, lie between W^ and C, and remove the origin of
co-ordinates to C. Then
d^
da^
E I ^ = - Sc ic.
Integrating and determining the constant as before,
EI^= Ela- Sc^", .... (Ill)
dx 2 ^ '
and again,
Ely = Elaaj- Scf (112)
6
Now, these two pairs of equations, though possessing different co-
ordinates, have two conditions in common, viz. : —
(1) At the point, W^, the value for y must be the same in each case.
(2) At the same point the slope or gradient is the same, but measured in
opposite directions — i.e.,
\d x/^ \dxJ2
Hence, substituting di for x in equation (110) and (b - d^) for x in equation
(112), we deduce from the first condition,
EI)8rfi+ MB'^^'-S,^=EIa(6-rfi)-Sc^^-^^'. . (113)
Also, substituting likewise in equations (109) and (111), and using the^
second relation,
Ela + MB^i -Si?^i%- EIa-Sc^-*-"^ = 0. . (lU)
A CONTINUOUS BEAM. 42 1
Next, let us consider the span, 5, as a whole, and take moments about
the points B and C respectively. In the first case, we have
Soft- Wc^i + Mb - 0, (115)
and in the second,
S16 - W(6 - cfi) - Mb = 0 (116)
Substitute the values for S^ and So given by these equations in (113)
and (114), re-arranging as below —
El[0d^-a(b - c/j)] =Mb^(6-3c;i)- W^(6-(ii)(6-2(/i).
EI(/J + a) = -MbJ + W^(6-rfi). . (117)
Multiply the latter equation by (b - d^) and eliminate a by addition —
EI)86=-Mb^'+ W^(6-rfi)(26-rfi). . (118)
Now, let us deal in a similar manner with the span, a, to the left of the
point, B. It is only necessary to re-write the previous equation, making the
requisite changes in sign —
- EIi3a= - Ms J + W'h(a-d^)(2a-'d^), (119)
Whence, eliminating fi between the two equations, we get
M,^ 1 f^rd,(b-d,){2b^d,) W,d,(a-d,)(2a^d^\ .^gO)
^ 2(a + b)\ b a r ^ ^
an expression which furnishes us with the value of the bending moment at
the intermediate support, B, The bending moment at each end is, of
course, zero.
It is sufficiently obvious that, when there is a load on only one of the
spans (as W^ on the span, b) the bending moment at the intermediate
support is given by
^B=,,^ Jw.li^^-^y^'^i)}, .... (121)
2 (a + 6) I * b )
and that, for any system of concentrated loads on a single span, the
general equation may be written —
^' ° 26(i+ 6)^^^*^^^ - rf)(26 - d)) (122)
The reactions at the point of supports will be easily determined from a
consideration of the conditions of equilibrium in each span. Assuming one
span to be loaded as above —
Mb = — Ra*** ....••.■•• (l2o)
Mb = Reft- SWc^. (124)
422
DOCK ENGINEERING.
Substituting these values for Mb in (122), we find —
R^= 1_ 2{W<f(6-(/)(26-rf)}. . . . (125)
2ao{a + b)
I^=__i_^^ . . (126)
Rb = 2W-(Ra + R«) (127)
Having obtained the equations corresponding to a concentrated load, we
now proceed a step further to obtain an expression for the bending moment
due to a uniform load, w, of length, /, less than one span, b (see fig. 403).
Fig. 403.
The weight on an infinitesimal length, cfa;, at a distance, x, from Bis w ,dxy.
and, taking the sum between the limits, x = {b-l) and a; = 6,
Vr 26(a + 6) 86(o + 6) • V^ °/
The reactions at the points of support will therefore be —
R. = - «;^2 _?^-lZ_ /129)
^ 8a6(a + 6) ^ ^
T) // 1 ^(6^^ + 4a6 - l^) I ,,«^v
R, = ../jl. J ______ ^^ (13^)
Rb = «;/ - (Ra + R«) (131)
These results afford us all the data for dealing not only with the stresses
due to the counterpoise, but also with those due to a moving load covering
the span to any desired extent. Having taken in detail the dead load, the
counterpoise, and the moving load, it is only necessary to compute their
algebraical sum in order to find the stresses due to the combined systems.
It would be possible to pursue the subject much further, but we have
now reached the boundary which divides movable bridges from stationary
bridges. The remaining calculations are common to both forms of structure,
and the student is accordingly referred, for further information, to treatises
dealing with the latter subject, in a more complete and efficient manner than
is possible within the limits of the present volume.
Loads imposed on Movable Bridges. — Before designing the framework of
a movable bridge, and in order that the stresses in the proposed members
may be calculated, an estimate has to be made of the loads which the bridge
will be called upon to bear. These loads may be classified as follows : —
1. Dead Load, — («) Weight of main girders and bracing.
(/8 ) Weight of roadway or railway.
2. Moving Load, — (y) Weight of trains, vehicles, &c.
DEAD LOAD. 423
Dectd Load. — ^The weight of the main framework can be calculated in
detail from the following data : — ^The weights of a square foot of cast iron,
wrought iron, and steel, 1 inch in thickness, are 37*5, 40, and 40*8 lbs.
respectively. But the process would necessitate a design too detailed for
merely tentative purposes, and the calculations would be too lengthy for a
preliminary estimate. A sufficiently accurate approximation, for practical
purposes, can be obtained by the use of some empirical formula, based on
existing examples. Trautwine * gives the following : —
For lengths not exceeding 75 feet, the weight in lbs. per foot run of two
trusses or main girders, with lateral bracing for a single track,
W = *5 X span in feet + 60 J span in feet.
For spans between 75 and 250 feet.
W = 4*5 X span in feet + 22 ^ span in feet.
For double-track bridges, add 80 per cent, to the above values, and for
narrow-gauge tracks, take 75 per cent, of the standard (4 feet 8^ inches)
gauge.
The foregoing formulsB do not include any provision for the weight of
cross girders, flooring, or rails.
The weight per foot run of iron floor systems, comprising a longitudinal
stringer under each rail, is given by the same authority, as follows : —
Span. Single Track. Double Track.
20 to 100 feet. 200 to 275 lbs. 550 to 700 lbs.
100 „ 250 „ 250 „ 350 „ 700 „ 800 „
Exclusive of the main girders of a bridge, the dead load, consisting of
iron or timber flooring slightly covered with ballast, the permanent way,
cross girders with gusset attachments to main girders, and the horizontal
bracing, of a double line of railway carried upon two main girders, may be
estimated, according to Sir Benjamin Baker, as follows ; —
10 to 100 feet span, .... 14 cwts.
100 „ 150 „ „ .... 15 „
150 „ 200 „ „ .... 16 „
Where the two lines of railway are supported upon three main girders,
the above loads may be reduced by 2 cwts. per foot, and where upon four
girders, by 4 cwts. per foot.t
"The weight of the cross girders and bracing for a railway bridge, to
carry two lines of railway between main girders, may be taken on an aver-
age to vary from 6*7 cwts. for a 20-foot span to 9 cwts. for a 275-foot span ;
but it will be understood that considerable modification in these weights,
both of a plus and minus nature, may be effected by a variation in the
depth or arrangement of the cross girders." J
* The Civil Engineer's Pocket Book, 17th ed., p. 604.
t Baker on " Short Span Railway Bridges." t I^id,
424
DOCK ENGINEERING.
The following tabular values for the weight, in cwts. per foot run, of
the main girders and of the entire bridge are condensed from an extensive
compilation of data, from existing railway bridges, by Sir Benjamin Baker. "^
TABLE XXXII.
Flats Oirdebs.
Lattice Giri>rrs.
Two Kaln Oirders
Two l£ain Girders
Four Midu Girders
Two Main Girders
Three Main Girders
with
with
under Kails
with
with
Feet
Lower
Upper
without
Lower
Lower
CroM Girders.
Cross Girders.
Cross Girders.
Cross Girders.
Cross Girders.
Main
Girders.
Total
Iron-
work.
Main
Girders.
Total
Iron-
work.
llafn
Girders.
Total
Iron-
work.
Main
Girders.
Total
Iron-
work.
Main
Girders.
Total
Iron*
work.
Cwtfc
Cwts.
Cwts.
Cwts.
Cwts.
Cwts.
Cwts.
Cwts.
Cwts.
Cwts.
20
3-4
10*1
3*4
8-2
4*7
6*2
3 1
9*8
3*7
8*3
25
3*9
10*6
3*9
8*7
6*6
7*1
3*6
10*3
4*2
8*9
30
4*4
11*1
4*4
9*2
6*2
7*8
41
10*8
4*7
9*4
35
60
11*8
6*0
9*9
7*0
8*6
4*6
11*3
6-3
10*0
40
6-6
12-3
6*6
10*4
7*8
9*5
5*0
11*8
6*8
10*6
45
61
12*9
61
11-0
8*6
10*3
5*4
12*2
6-3
111
60
6-6
13*6
6-6
11*6
9*3
111
6*9
12*8
6-9
11-8
60
VI
14*7
7*7
12*8
11*0
12*8
6*8
13*8
7*9
12*8
70
8*8
16*9
8*8
14*0
12*4
14*3.
7*7
14*8
90
14*0
80
9*9
17-2
9*9
161
14*1
16*0
8*6
.15*8
10-1
151
90
11*0
18*3
11*0
16*3
16*8
17*8
9*5
16-8
111
16*2
100
121
19-5
121
17*6
17*7
19*8
10*4
17*8
12*2
17*4
120
14*3
21*9
14*3
19*8
• ■ •
• • •
12*2
19*8
• ■ •
• • •
140
16*6
24-3
16-5
221
■ • •
• • •
140
21*8
• • •
• «•
160
18*7
26-7
18*7
24*4
• ■ •
• • t
15*9
23*9
• ■ •
• • •
180
20*9
291
20-9
26-8
■ • •
• • •
17*7
25*9
• % m
« ■ •
200
23*1
31*6
23 1
29*1
• • •
• ■ •
19*5
27*9
...
• ••
The preceding formulae and data are only relatively applicable to
movable bridges under certain modifications and restrictions. The structure
of a swing bridge has necessarily to be more substantial than that of a fixed
bridge for the same span, on account of the more exacting nature of its
functions and also because it has to be provided with a heavy pivot girder
with other fittings. From a comparison of the lengths and weights of a
number of existing bridges, the writer has found the total structural weight
per foot run (exclusive of counterpoise) to range, generally speaking, from
about 1 ton for small spans to 2 tons for large spans ; there being, of
course, instances in which these limits are not maintained. For moderate
spans, say openings of from 50 to 125 feet, the dead load might fairly be
estimated at 30 cwts. per foot run of the extreme length of the bridge,
allowing for the accommodation of a double railroad track and a double
footway.
Live Load. — While in a long bridge the weight of the locomotive and its
tender may form a comparatively small proportion of the loaded length
• Baker on " Short Span Railway Bridges."
UVE LOAD.
425
due to a long train, in a swing bridge, the span of which is small, the
contingency of a continuous line of engines upon the bridge should be
provided for.
The following table gives a statement of the weight of some recent
locomotives and their tenders : —
TABLE XXXIII. — Weight op Modern Locomotives.*
Name of Ballway.
Midland,'
London and North-
Western,'
Lancashire and York-
shire,' .
NorLh-Eastem,'
Great Western,'
Belgian State,'
Prussian State,^
Swedish State,'
Union Pacific, U.S A-,'**
Chicago and North-
western, U.S.A.,2
Pennsylvania,
}>
Passenger engine
Goods engine,
Tank engine.
Passenger engine
Goods engine,
Tank engine,
Passenger engine
Goods engine,
Tank engine,
Passenger engine
Goods engine.
Tank engine.
Passenger engine.
Goods engine.
Tank engine.
Passenger engine.
Goods engine.
Tank engine.
Passenger engine
Passenger engine
and tender,
Length
Wheel
Total
Over All.
Baae.
Weight.
Feet
Feet.
Tons.
63-2
441
85-48
497
37 0
76-46
33-4
220
51-02
61-7
44-0
80-50
51-8
39*8
75-85
33-7
22-4
52-30
50-0
40-9
70-92
48-7
36-0
68-25
38-7
24-3
59 15
56-5
46*5
91-90
601
47-9
75-65
36-9
22-5
55-22
67-5
47-6
84-65
67-9
48-9
93-00
30*4
15-5
47-00
67-3
490
104-21
32-6
« ■ •
56-40
• • ■
130
57-00
« ■ •
260
82-25
• • •
27 0
7150
}...
47-5
77-25
Weight
per Foot
Rail
Over All.
Tons.
1-61
1-54
1-58
1-56
46
56
40
1-40
1-53
1-62
1-51
1-54
1-47
1-61
1-55
1-82
1-73
1
1
1
Weiffht
per Foot
Run of
Wheel
Baae.
Tons.
1-95
2-03
2-32
1-83
1-91
2-35
1-72
1-90
2-43
1-97
2 00
2-45
1-78
1-91
303
2-12
4-40
3-16'
2-65
1-63
From the preceding table it will be seen that the ordinary concentrated
rolling load incurred by bridges in the United Kingdom at the present time
may be taken at from 30 to 35 cwts. per foot run for each line of rails. In
view of the likelihood of heavier developments, however, in the future,
2 tons or even 2J tons would be by no means an excessive allowance.
Even these figures are exceeded in certain cases, as is evident from a table f
prepared by Mr. Alexander Ross, the engineer to the Great Northern
Railway Co., of which an abridgement is given below. The table shows
the equivalent uniformly distributed live loads derived from the maximum
* Note. — These statistics are derived from the following sources : —
^ Fair on " Moving Loads on Railway Underbridges," Min. Proc, Irist, C.J?., voL cxli.
^ Leigh on " American Passenger Locomotives," Min, Proc. Inst, C.E.y vol. cxlvi.
' Trautwine's Civil Engineers^ Pocket-Booh,
^ Von Borries on "Prussian State Railways," Min. Proc. Inst, C.E., vol. cxxii.
* Teknish Tedskrijt, Stockholm, Oct. 31, 1901, and Min. Proc. Inst. C.E., vol. cxliv., p. 340.
t Ross, on ** Railway Bridges," Eng. Conf., 1903, vide Engineerijtg, June 19, 1903.
426
DOCK ENGINEERING.
bending moment caused by representative heavy engines running on British
railways, with an addition of 2 J per cent, for possible future increase.
TABLE XXXIV. — Equivalent Distributed Live Loads Derived from
Maximum Bending Moments for a Single Line of Way.
Feet.
Srlkctbd Engines
»
1
1
Single Driver.
4-A\lieel Coupled.
6-Wheel Coupled.
Ton* Tons
8- Wheel Coupled.
10- Wheel (
[Coupled.
Tons
Tons
Tons
Toufl
Tons
Tons ■
Tons
Tons
Distri-
per Ft.
Distri-
per Ft.
Distri-
per Ft.
Distri-
pern.
DUtri-
per Ft.
10
buted.
Run.
buted.
Run.
buted.
Run.
buted.
Run.
buted.
Run.
36-9
3-69
36-9
3-69
36*9
3*69
34*6
3-46
39*9 '
3*99
15
381
2-54
46-6
3*11
48-8
3*25
50-28
3*35
56*8 i
3 72
20
44-0
2 20
57-6
2*88
56-2
2*81
63-5
3*18
68*9 ,
3-44
25
51-5
2 06
65-4
2-61
66*3
2*65
73-8
2*95
83*7
3*36
30
61-2
204
73-6
2*45
74-7
2*49
83*2
2*77
98*5
3*28
35
711
2-03
82-6
2*36
84 0
2*40
91-4
2*61
106*9 ,
3*06
40
80-4
2-01
89*0
2*22
92*4
2*31
98-8
2*47
115*3
2*88
45
90 0
2-00
95-6
2*12
99-0
2*20
105-6
2*34
120*2
2*67
50
990
1-98
105-3
210
104*0
2*08
112-3
2*24
125*0
2*50
60
116 0
1-93
124-8
2-08
117*6
1*96
126*0
2*10
136*3
2-27
70
135-3
1-93
142-8
2 04
132*3
1*89
140-5
2-01
168-9
2*27
80
152-7
1-91
160-4
2-00
150*4
1*88
159*2
1*99
180-8
2*26
90
1720
191
176-4
1-96
168*3
1*87
176*4
1*96
202-5
2*25
100
188-6
1-88
193-3
1-93
186*0
1*86
192*0
1*92
223*7
2-24
125
233-8
1-87
240-0
1*92
232*5
1-86
240-0
1*92
278-7
2-23
150
277-5
1-85
288 0
1-92
279-0
1-86
286-5
1-91
333-0
2*22
175
316-8
1-81
336*0
1*92
325*6
1-86
332-5
1*90
385*0
2*20
200
352-3
1-76
383*2
1*92
370-0
1-85
378 0
1*89
436*3
2*18
For cartways and vehicular tracks, a rolling load of 10 to 15 cwts. per
foot run should be a sufficient estimate in ordinary cases. Special vehicles
may, however, carry loads equivalent to a ton per foot run. Floats or
lorries for heavy goods vary in size between about 14 feet 9 inches by 6 feet
9 inches to 17 feet 6 inches by 7 feet 6 inches. The former generally carry
loads up to 7 or 8 tons and the latter up to 1 0 or 1 1 tons, though 1 2, and
even 15, tons maybe reached under certain circumstances. Traction engines
will exert a pressure of 300 to 600 lbs. per square foot over the area of their
wheel-bases.
The weight of a crowd of men is generally taken at 80 to 84 lbs. per
scjuare foot. Dr. Stoney records an experiment in which he succeeded in
packing a number of labourers in an enclosure, so closely as to produce a
pressure of 147 lbs. per square foot. It would not be injudicious, therefore,
to assume 100 lbs., or even 1 cwt., as the possible amount of concentrated
load upon footways.
Practical Application. — By way of illustration of the theoretical methods
involved in designing a movable bridge, an outline of the calculations for
finding the reactions at the points of support in a specific instance is appended.
PRACTICAL APPLICATION.
427
Fig. 404 is the skeleton diagram of a swing bridge over a passage 100 feet
wide. P is the position of the pivot upon which the bridge turns, and
A, B, and C are the blocks which support the bridge in the closed position.
Their respective distances apart are shown in the figure.
It is, first of all, necessary to assume a value for the anticipated dead and
live loads. Let us take the former at 30 cwts. and the latter at 70 cwts. per
foot run.
7
B
=T
^---50' A !> 100'--
^ 7/' - -J ^ 104' - • -
U- 1 4-- /75'
I ' '
"* Span b ^ Span a -
Fig. 404.
-d
1. To find the amotmt of baUast required. — Suppose the ballast box to
occupy a length of 16 feet at the tail-end of the bridge. Then the centre of
gravity of the counterpoise will be 42 feet from the pivot, and, by taking
moments about P,
42 B + 50 X IJ X 4r= 125 X 1| X -.
,\ B = 234 tons,
where B is the quantity in tons of ballast required,
stability it will be as well to say 250 tons.
2. To find the pivot reaction —
Bridge structure, 175 x H,
Ballast,
To afford a marginJ^of
= 262| tons.
= 250"^
Rp = 512^
»
»
3. To find tlie reactions of the bearing blocks, — It will be convenient to
consider the dead and live loads in combinations, adding the ballast later.
This admits of the taking of four cases to cover the principal dispositions of
the load : —
Case /. — Dead load throughout.
Case II. — Dead load on span a ; dead plus live load on span b.
Case III. — Dead plus live load on span a ; dead load on span b.
Case IV. — Live load throughout.
For the purpose in view it is only necessary to deal with one of these
cases. Accordingly, we will select Case II. as typical of the group.
From formula (106) —
■D / j.\ o /3 a 6\ b^
R^ a (a 4- 6) = w^ a- ^— + 2/ ^2 g^
R^ (104 X 175) = 1| X 1042 ^-^-
R^ = 54*1 tons.
3 X 104 71\ ^7P
8— ■♦■yj-^T
428 DOCK ENGINEERING.
Similarly, from (107), Re = 142-4 tons,
and, by residue, Rg = 314*5 „
Now take the ballast. From formulas (129), (130)—
Tj » 26^ - ^» _. _ / 2 X 71» - W \
R^ = - WP^ =-; ri = - 250 X 16 Is — TT-r --^ )
^ Sab (a •\- b) \8 X 71 X 104 X 175/
= - 3-7 tons ;
and, by residue,
Rb = 37-7 tons.
Hence, the nett reactions for the whole bridge under the conditions
stated are —
R^ = 54-1 - 3-7 = 60-4 tons.
Rb = 314-5 + 37-7 = 3522 „
Re = 142-4 + 2160 = 358-4 „
7610 „
The sum is the total weight of bridge structure, imposed load, and ballast.
Having determined the reactions at the points of support by calculation
as above, it will be found most convenient to obtain the bending moment
and shearing stress throughout the bridge by graphical methods. The
diagrams admit of superposition, from which the points of maximum stress
may be determined under any variation of loading. At this stage, however,
the procedure is common to bridge design generally and need not be fui-ther
investigated.
Distinctiye Features of Movable Bridges. — The following essential and
distinctive features of swing bridges claim some brief attention : —
7'he Pivot, — There are two main systems, or methods, in which a swing
bridge is united with the pivot upon which it revolves — viz., the method of
suspension and the method of superposition. In the latter instance, the
body of the bridge rests directly upon the pivot in a manner analogous to
the ordinary balancing of a bar upon any vertical. In the former system,
the bridge structure is suspended from the pivot by means of stout bolts,
which pass up from the underside of the pivot girders to the extremities of
a crosshead, or saddle-piece, carried by the pivot.
The structure of the pivot itself follows an almost numberless variety
of individual designs, dependent on one or other of the two principles
adopted. We will accord a passing notice to a few typical cases.
(a) A long, narrow pivot passing through the bridge, nearly to the
surface of the roadway, as at Velsen (fig. 405). Such a pivot requires a
firm and unyielding foundation, for any inequality of settlement will
BRIDGE PIVOT AT VEL8EN. 429
materially interfere with the working of the bridge. Further, owing to
ita slender proportions, it is very liable to fracture from shocks or impact
due to abrupt stoppages and passing vessels. Accordingly, it must be well
protected. The advantage of the design lies in the fact that a high pivot
identifies the point of support more nearly with the centre of gravity of the
bridge, or even places the support above it, and so conduces to steodinesa
'^.L.Z t £ i 1 1 i Z f t . f"^
Fig. 406.— Bridge Pivot at Volaen.
of movement and absence of surging. This type of pjvot can, of course,
only be adopted when the plane of the roadway is some distance above the
lower flanges of the bridge girders. Sometimes the conical form of the
pivot is more accentuated, as in fig. 406, which is the pivot of a bridge at
Botterdanl. A is the socket on which the pivot rests after passing through
the cast-iron bearing girder, B.
DOCK ENGINEERING.
(6) A abort, stout pivot with a hemispherical head, as in flg. 407, taken
from a bridge at Liverpool. This type naturally offers great resistance to
Fig. 406.— Bridge Pivot at RotterdsDi.
Fig. 407.— Bridfje Pivot.
Fig. 408.'-Baritai) Bridge Pivot,
pi-essure and concussions, and affords a broad base for the distribution of
stress. It allows of ihs bridge tilting slightly, but
any decided movement in this direction may be
checked by a ring of rollers, or by wheels at suitable
points. In some instances a more pointed bearing
surface will be found, as in fig. 408, showing the
arrangement in the Baritan bridge. The rollers
are here called upon to exercise considerable steadying
effort,
(c) A long, cylindrical pivot with a concave
Fig. 409. Bridge Pivot. seating or bearing— strictiy speaking, a socket-as
in fig, 409, exemplified in several forms. In one case, at Hawarden
BRIDGE PIVOT AT HAWARDEN. ^
(figs. 410 and 411), the method of suapeosioii has been adopted, but i
kindred example at ciiaMHMD
Liverpool (figs. 412 and l. _. «.m~ ^
413) the bridge waa ^T^^"
superimposed. Tilting f Jf- ^"
is very possible, and
there is even a ten-
dency to disturb the
bridge to a dangerous
extent in the absence
of proper precautions.
A bridge of this de-
scription was invaded
one dinner hour, by a
dense crowd of im-
patient working men
before it had ceased
swinging, with the re-
-sult that it canted over
forward, and a disaster
was only averted by
the nose -end coming
into contact with, and
resting upon, the pas-
sage gates. Consequent
upon this mishap, the ' j '
intermediate bearing '
blocks were made con- ■
tinuoua throughout the
arc of travel, so that
excessive tilting at any
stage of the rotation
was rendered impos
sible on any future
(d) A dwarf, cyhn
•Jrical pivot, also with
a concave seat, as at
the Fleetwood bridge
(figs. 414 and 415).
Any overturning lever-
age exerted upon the
support is reduced to a
minimum, but the
steadiness of the bridge i
1
•^[^
T TPTT T
Jliajl
u
J J
FigB. 410 and 411.— Bridge Pivot at Hawardon.
thereby lessened. A peculiar feature about the
432
DOCK EKGIKGERING.
^^^^^^^^^^^^^^^^^^
o
,
o o o o O < I
O <>^ <tri:a) O O O/r.
O O O O , I I
o O O O I I \
I
I
0000,1
y •
pivot illustrated is that it is provided with keys or wedges, whereby the
bridge can be more accurately balanced.
All the foregoing examples are instances of what may be termed the
solid pivot, in contradistinc-
tion to the hydraulic pivot,
n exemplified in the two f oUow-
'^ ing cases.
(e) A cylindrical pivot of
medium height (figs. 416 and
417), with a perfectly plane
, top so disposed as to receive
J only the vertical pressure due
-« to the weight of the bridge,
-2 the axis of the pivot passing
g through the centre of gravity
^ of the bridge. Any lateral
jS action due to surging or vibra-
J tion is taken by a horizontal
J, ring of small rollers encircling
g^ the lower part of the bridge
« seating. The pivot is essenti-
^ ally a ram or piston raised
«« into position by hydraulic
g pressure against its under
^ surface, and allowed to fall
J^ after the completion of the
)§ rotative work. This system
I. is practised at Marseilles.
0000'' '
o o o O I , '
O O O O } I I
Woo. ^^6°,^^
^ ^ -. ^ I I
00000
^
^■^^
v^w
[I
^ With a slight modification it
'^ has been also practised at
Q^ Liverpool. The modification
55 consists in a concavity in the
S, upper surface of the ram, to
- ^ receive the hemispherical
seating of the bridge, so
that the latter may revolve
about the pivot instead of the
pivot turning in the cylinder
with a tendency to wear the
sides. As a matter of fact,
it is difiicult to enaure the
immobility of the pivot, so
that the object aimed at cannot be said to be achieved. It is important
to note that there is a grave risk attaching to the apparently simple and
effective contrivance just described. Should the hydraulic pressure not be
BRIDGE PIVOT AT FLEETWOOD. 433
cut off, through any failure of the automatic apparatus, there ia nothing to
prevent the pivot being driven completely out of the cylinder, with disastrous
ooUBequences to the bridge. This has actually occurred in two instances to
tfie author's knowledge. A solid pivot is, therefore, to be preferred on
this account Any accident to a bridge over an important waterway entails
loss and inconvenience far exceeding the damage to the structure iteelf.
view tnuTBTH to the Brldc>-
Vlew IcmKliadlim wltb Um BMgt.
Figa. 414 and 415.— Bridge Pivot at Fleetwood.
(/) A water-borne carriage, consisting of a buoy continuously immersed,
with a very small central pivot beneath it, taking about 5 per cent only of
tike dead weight of the bridge. The carriage is steadied by a horizontal ring
d wheels. Fig. 418 is an illustration of a pivot thus constructed at the
Spencer Bock, Dnblin.
A practical point worthy of notice is the very decided tendency exhibited
434 ^^^^ issGiSBEmso.
by swing bridges to wear their pivots unevenly. Owing to the pull exercised
by the turning rams behind the pivot, the bridge bears more heavily against
the forward side, and in process of time creeps gradually backward from its
true centre, so as eventually to cause the tail of the bridge to jamb against
the masonry of the bridge pit. This movement has been known to take
place to the extent of an inch or more. A remedy might perhaps be found
in B, movable pivot provided with a base fitting into a. fixed sole-plate, where
it could be adjusted at intervals by means of cotters or wedges.
Figa. 116 and 417.— Bridge Pivot at MarseiUas.
Balaneing Rollers and Wheels. — For a swing bridge whose centre of
gravity does not lie upon the axis of rotation, some additional supporting
power is rendered necessary, and this is supplied by balancing wheels or
rollers. In some cases (fig. 431) the weight is brought to bear upon the top
SWING BRIDGE AT DUBLIN.
436
DOCK ENGINEERING.
L^
!b
- — .gj — _, jjj
CO
of a ring of rollers, which are either free to travel with the bridge or which
simply revolve upon their own axes without progression. In other instances
(figs. 419, 420, and 421) a series
of two or more wheels is
attached to the under side of
the bridge and travel over a
circular roller path. The weight
is transmitted through the wheel
axles, and the turning friction is
considerably greater than with
live rollers. Wheels do not
always run upon the floor of
the bridge pit. In some in-
stances, the ballasting of the
bridge is reduced to a minimum,
and the centre of gravity liea
forward of the pivot. The wheels
are then placed at the extremity
of the tail end and bear upwards
against the under side of a
corbel course or projection in
the circumference of the bridge
pit, which must necessarily be
constructed in heavy blocks of
masonry.
For bridges accurately bal-
anced over their centre of
gravity, no additional support
is required except for steadying
purposes, and that only in the
case of very light bridges, but
it is nearly always provided,
more perhaps as a precaution
than as a necessity. The force
required to disturb the stability
of balanced heavy bridges is
extremely great. M. Barret*
alludes to a bridge at Marseilles
which, with a length of 247 feet
and a weight of 500 tons, would
allow a two-wheel dray carrying
6 tons to mount one end of it
at the moment of swinging
without disturbing the longitudinal equilibrium, while a force of no less
* Min, Proc, Inst, C,E,, vol. Ivii
I "
. .C3---i
CO
•'II!
THE COUNTERPOISE.
437
than 89 tons would haye to be applied at its axis in order to affect the
transverse equilibrium.
The great majority of swing bridges, however, have their weights distri-
buted between the pivot aod the wheels oi- rollers in varying proportions,
capable of adjustment bj mechanical contrivances. The revolving members
must have conical surfaces with axes radiating to the centre of rotation.
Their diameters in existing examples vary from about 8 inches to 5 feet; but
such extremes are injudicious owing, in the first case, to the difficulty of
obtaining a satisfactory adjustment and, in the second, to the great depth of
the roller path. Between 18 inches and 3 feet will be found a suitable range
for practical purposes. I^rge rollers, on account of the correspondingly
obtuse angles which they subtend, have a tendency to work out of position
under pressure. They are restrained by their inner flanges or by axial rods
to the pivot, but in either case the friction is augmented.
Fig. 4^— Balancing Lever.
Sometimes a double wheel track is provided, or there is an intermediate
row of friction rollers near the centre. In order to secure a proportionate
pressure upon these intermediate supports, the bearing is communicated
through a volute or other spring or by means of counter- weigh ting. This
latter method is achieved by placing the wheel journals in a loose cast-iron
frame connected with a balancing lever as shown in fig. 422.
Some bridges move entirely upon a turntable of rallers, leaving scarcely
any appreciable weight to be borne by the pivot. A footbridge has been
constructed which revolved upon a row of cannon halls between two grooved
cast-iron plates.
The CounterpoUe. — Masonry, gravel or rubble ballast, Eind cast-iron
kentledge have all been utilised for the purpose of counter weighting
movable bridges. The last-named material, being heavier and easy to
mould in blocks of suitable shape and size, is most generally used, a very
inferior quality of iron being employed.
438 DOCK ENGINEERING.
The kentledge is deposited in a special compartment called the ballast
box, arranged at the extremity of the tail end of the bridge, commonly
below the floor level, though the space between the webs of box girders is
also available for the purpose. The interior surfaces of the ballast box
should be washed over with liquid Portland cement, and the interstices
between the blocks run with grout, to prevent corrosion.
The counterpoise has occasionally been disposed as an ornamental
feature, and a massive balustrade or an entrance arch in cast iron may be
cited as illustrations. Such artistic pretensions are, however, in question-
able taste in situations where the functions of a bridge are strictly
utilitarian.
The amount of ballast required to give the requisite stability depends
upon the ratio which the length of the tail bears to the length of the bridge
forward of the pivot or point of support. A bridge with the pivot exactly
at its centre, as is generally the case where two parallel openings have ta
be spanned, and also for some single openings, as at Naburn on the Ouse,
near York, needs no counterweight. In the majority of cases a shorter tail
is the rule for two reasons — ^first, on the ground of expense, for the structure
of a bridge is far costlier than even a much greater dead weight of ballast ;
and secondly, there is less occupation of valuable quay space by a counter-
balanced tail. In fact, at some sites, a short tail is absolutely unavoidable.
The Whitehaven swing bridge has a tail only one-fourth of the total length,
or one-third of the length of the forward portion. In a number of cases the
proportion is one-half of the forward portion, while at Marseilles it is
three-fifths. In an interesting paper on the subject, Mr. C. F. Find lay "^
demonstrates, by an application of the calculus, that if the cost per ton of the
bridge structure be Ave times the cost of the kentledge, for any bridge not
of extremely minute span, the length of tail should be approximately one-
third of the length of the other section, if the most economical proportion
is to be observed.
Bridges which depend for their stability upon the downward reaction
of an inverted roller path do not of necessity require ballasting, if the path
itself be secure.
BaUast being an unremunerative form of weight, an attempt has been
made, in one case at least, to balance a bridge by placing the hydraulic
rams, which work it, within the ballast box. This method necessitates a
hollow pivot for the transmission of the water pressure. In the case of a
small bridge, the paving of the short end with stone setts, and the long end
with wood blocks, has been found an adequate solution of the difficulty.
Settiiig Apparatus, — For obvious reasons it is not advisable to allow a
bridge to rest upon its pivot longer than is required for the operation
of turning. While undergoing the stress due to moving loads, the structure
is preferably supported on some independent base. Before the introduction
of hydraulic power, when the usual practice was to carry the bulk of the
* Findlay on ** The Design of Movable Bridges," Min. Proc. L.E,S,, vol. ii.
SETTING APPARATUS. 439
weight on a ring of live rollers, a single bridge was wedged up at each end
until such time as it was necessary to put it in motion, when the wedges
were withdrawn. A bridge with double leaves was also wedged up at the
tail ends, so that each leaf tilted forward on to bearing blocks proyided at
the edge of the coping. The wedges were actuated by mechanical means,
such as the screw and the lever.
With the advent of hydraulic power came the water pivot, which raised
the bridge off its fixed bearings during the process of rotation, and after-
wards allowed it to return to them. The advaatages of a solid pivot have
caused the transference of the hydraulic lifting rams to the extreme rear,
where the wedging- up process has been followed, but with this modifica-
tion, that when the rams have lifted the bridge clear off the pivot, a
pair of sliding bearing blocks are inserted, and the lifting power is
withdrawn until it is required once more to raise the bridge for the
removal of the bearing blocks and the resumption of the pivot seating (see
fig. 441).
Another form of lifting apparatus is the knuckle or toggle gear, which
consists essentially of two short bars linked together, and fiexibly con-
nected with an upper frame, constructed to move vertically, and a base
which is fixed. When the two bars are in one vertical line, the upper plate
is at its highest elevation, and any movement in the bars produces a depres-
sion in the level of the plate. The thrust of a hydraulic ram straightens the
knuckle, so that a bearing block may be inserted as before, but in some cases
the weight of the bridge continues to be borne by the gear, the links being
driven slightly past the vertical position in order to preclude any tendency
to a backward movement of the ram. The opposite motion is effected by
another hydraulic cylinder. As a mechanical means, the toggle joint is very
powerful. Eccentrics and cams on shafting and bent levers have also been
employed to accomplish the necessary lift.
An ingenious arrangement adopted for a double-leaved swing bridge,
each leaf weighing 116 tons, over an 80 feet passage at Barrow, consists
in allowing the bridge to remain continuously upon the pivot through the
medium of a very shallow and flexible girder. During the passage of a
load over the bridge, this girder deflects sufficiently to admit of the
structure coming in contact with specially arranged fixed blocks, which
themselves take up the actual weight. After the transit of the load the
resilience of the girder causes it to spring back to its original position
and the bridge resumes the swinging condition. By this contrivance all
apparatus for lifting and setting is dispensed with.
Examples of blocks provided for the centre bearing and the nose end of
a bridge at Liverpool are given in figs. 423 to 428. The blocks for the tail
end are similar to the centre bearing blocks, with the addition that their
undersides, instead of being fixed, are arranged to slide in grooves in sole-
plates, as shown in fig. 441. The upper members in figs. 426 and 427 are
attached to the underside of the bridge structure.
440 DOCK ENQINBERING.
/ntoWocttn^ Apparatus.— -The two leaves of a double swing bridge &re
often locked together, not so much with the idea of formitig a continuous
structure, as for the purpose of equalising the deflection of the nose ends
, ;„ ,
i p O O
I O ;— 1 O
' j " i
! o o o
11
Iff
under a load approaching from one side only. Without some sacli
arrangement there would be a perceptible difference in level between the
GENERAL NOTES ON DESIGN. 44 1
extremities of the loaded and unloaded leaves and a sharp recoil of one of
them when the pressure had been transferred to the other.
This connection may take the form of a projection on one of the
meeting faces with a corresponding groove in the other face, engagement
being made in the ordinary process of rotation. Or, again, where the
leaves tilt slightly after turning, so that a tongue-and-groove joint is not
feasible, long bolts have been shot home through the faces of the leaves.
The motive power in such cases may be a hand lever, a screw, or a
hydraulic ram.
In a number of instances horizontal interlocking is omitted entirely,
partly on account of the necessary clearance required for expansion and
partly to avoid the inconveniences of a complicated adjustment. A simple
plug dropped into a vertical dovetailed groove serves to unite the leaves
and keep them in position.
General Notes on Design,
Having regard to the maximum resistance of the material to stress and
the minimum thickness consistent with stiffness, one-ninth or one-tenth of
the unsupported length will generally be found the most effective ratio
for the depth of iron or steel girders at the point of support. Towards
the nose end of the bridge a reduction is advisable, both on account of
economy and headroom.
Except for very short spans, lattice girders are preferable to plate
girders. The latter make a heavier bridge and expose a larger sur£ftce to
wind pressure.
In bridges carrying a railway track, the cross girders must be designed
to take at least the full concentrated load of a pair of engine driving
wheels, say 16 to 19 tons, and in order that this intensity of pressure may
not be exceeded, it is necessary that their distances apart should not be
greater than the distance between two consecutive pairs of wheels, say
6 or 7 feet, while it cannot economically be much less than that amount.
But in ordinary cases, 9 to 12 feet is considered a generally advantageous
range, in which case the load on the cross girders is 32 tons for each track,
exclusive of structural load. It will be found economical to give the cross
girders a larger proportion of depth than the main girders, say one-seventh
or one-eighth of their span. Wind bracing should be provided to withstand
the authorised (but excessive) estimate of 56 lbs. per square foot.
An alternative to the cross girder system is to carry the rails on the
main girders themselves, which accordingly must lie below the platform.
This method, while diminishing the headroom of the closed passage,
increases the effective breadth of the bridge by the flange width of two
or more girders, which otherwise would protrude above the roadway level,
and at the same time provides a clear deck, flush with the coping, when
the bridge is swung back into its recess. On the other hand, a deeper
442 DOCK ENGINEERING.
bridge pit is required and the system cannot be adopted in the case of
low quays.
From an investigation made by Mr. Find lay, it appears that for a
rolling load of 10 cwts. per foot per girder, a single-leaf swing bridge is
more economical than a double-leaf bridge up to 150 feet span. If the
rolling load be increased to 1 ton per foot run per girder, the economical
limit of single-leaf bridges is raised to 180 feet.
Folding or Ijowering Bridge at Greenock.'^
This forms the superstructure to a caisson closing the entrance to the
Gary el Graving Dock at Greenock, and already alluded to in Chap. viii. It
is only necessary to supplement the account there given of the whole
structure with some particulars relating exclusively to the bridge portion,
which is the design of the late Mr. W. R. Kinipple (figs. 429 and 430).
The bridge roadway is carried by a series of parallel axles in pairs,
placed vertical over one another, transversely to the bridge, at a distance of
30 inches, each pair being connected by four parallel rocking bars working
freely on both axles. The outer bars are prolonged above the roadway
level to form standards for handrailing. Two pairs of the inner bars are
extended downwards into a watertight chamber of the caisson, where they
are attached to boxes of ballast which act as counterweights. The raising
or lowering of the bridge platform is effected by rollers fixed on each end,
which work against curved plates in the abutment and the curved girder or
lowering plate across the entrance to the recess. The process of hauling
the caisson into its chamber brings the inner roller in contact with a convex
plate, causing the handrail and platform automatically to fall to a lower
level. The opening of the bridge consists of the reverse process. The
outer rollers of the platform come in contact with a concave plate which
causes the platform to rise to the quay level. When the bridge is in
position it is locked between the abutments so that it cannot fall, and in
such a way that it does not vibrate under the heaviest traffic. The
plummer blocks carrying the rocking bars are 9 feet 9 inches apart, and are
supported on plated columns extending to the bottom of the caisson.
Traversing Bridge at Antwerp, t
The bridges at Antwerp docks are generally swing bridges, one of which
is exemplified in fig. 431, but there is a traversing bridge over the entrance
lock to the Kattendyk Dock, which is constructed according to the type
shown in figs. 432 and 433. The structure consists of two main plate
girders of a uniform height of 9 feet, one on e€u;h side of the roadway,
connected at intervals of 12 feet by cross joists, between which are ri vetted
* Kinipple on "Greenock Harbour," Min. Proc, Inst. C,E,, vol. cxxx. ; Macalister
on "Caissons for Dock Entrances," Min, Proc, Inst., C.E., vol. Ixv.
t Vide ** AnverSy Port de Mer."
TRAVERSING BRIDGE AT ANTWERP. 443
two series of longitudinal joists. A footwalk, 4 feet 6 inches wide, is
carried on brackets outside the main girders. The width of the passage
opening is 90 feet, and the total length of the bridge is 158 feet 6 inches.
The roadway is paved with blocks of creosoted pine, laid upon a ^inch bed
of asphalt, which in its turn covers a floor of jointed oak. At the tail end
of the bridge there is a counterbalance of 106 tons. The total weight of the
movable platform is 370 tons.
To open the passage, it is necessary to lift the bridge to such a height as
will enable the tail rollers to run back on the level of the roadway by which
the bridge is approached, and this is eflected by placing under each girder a
hydraulic press with a large roller fixed on the head of the ram. The ram
is 2 feet 7 inches in diameter and the roller 3 feet 7 inches ; the latter is
mounted on a 9-inch axle. The amount of lift is 3 feet. When the water
enters the presses the bridge is lifted, but the tail end, which preponderates,
does not begin to rise until the horn, or projection, at the nose end of the
bridge comes in contact with a small inverted roller just below the surface
of the coping. The tail end then ascends until the bridge becomes hori-
zontal at its full elevation, as shown on the diagram by the dotted lines.
wy/v/A
g<- - Ml. A'
Fig. 431. — Swing Bridge at Antwerp.
It is then drawn back upon the press rollers and the tail rollers by the
action of a horizontal cylinder and ram, with chains and multiplying
sheaves, situated beneath the bridge. The ram is 20 inches diameter with
a stroke of 12 feet, and there are four sheaves at each end, multiplying the
power eightfold. The chain is 1^ inches diameter. An iron pathway, to
bear upon each press roller, is fixed to the underside of each girder. The
process of closing is the same as that just described, but in the inverse
order.
The bridge was constructed by Messrs. Sir W. G. Armstrong & Co., of
Newcastle, to the late senior partner of which firm the engineering profession
is mainly indebted for the many present valuable applications of hydraulic
power. Several bridges have been designed upon the same principle, and
are reported to work very well, notwithstanding the excessive weight which
is necessarily carried on the main rollers. In one case, where the arrange-
ment is a little different from that described above, the load on each roller
amounted to nearly 100 tons, and yet it was at work for more than 20 years
without any important renewals of the working apparatus. In this instance
both the rollers and the roller paths were of cast iron, 9 inches broad, the
diameter of the roller being 3 feet.
DOCK ENOINEEBINO.
BASCULE BMDGES AT ROTTERDAM. 445
Automatic cut-offs and other precautions are adopted to prevent any
tendency to accident during the movement of the bridge.
The swing bridge shown in fig. 431 is notable for a lowering arm or
strut designed to turn the bridge structure into an arch when in the closed
position. The efficacy of the strut, however, as a compression member, is
rendered dubious by the necessity for an accurate bearing, which cannot in
all cases be ensured.
Bascule Bridges at Botterdam.*
Between the years 1881 and 1894, a series of seven bascule bridges were
constructed at Rotterdam, all upon the same principle, which is illustrated
by the typical bridge (the Scheluwebrug) in fig. 434. Former bascules had
been provided with a very considerable rise towards the centre of the span,
in order to obtain as nearly as possible all the advantages of the arched
system. This rise, however, proved very inconvenient for heavily-loaded
vehicles, and in the later type the platform was made almost horizontal.
In one instance only was this arrangement departed from, and in that
instance the form of the bridge was parabolic at the haunches, with a very
fiat connecting curve in the centre of the span.
In the class of bridge under notice, the two leaves of which each bridge
is composed, do not abut against one another at their junction. They are
only connected in the closed condition by locking bolts, for the purpose of
securing uniformity of pressure and deflection. The tail ends, however,
derive considerable support from their abutment, when horizontal, against
an iron structure placed above the watertight pits in which the tails
revolve, and strongly anchored to the foundation. Each leaf, accordingly,
is capable of acting as a self-sustained cantilever. The bridges are calcu-
lated to support a load of about 10 cwts. per square foot. The platforms
are of oak, with a pavement of blocks of " djati,'' or teak.
Nearly all these bridges are moved by hydraulic power. The machines
consist of oscillating cylinders receiving pressure from the town's ordinary
water main by means of a hollow trunnion. The piston actuates a cranky
which is in connection with the turning axis of the bridge.
An ingenious arrangement causes the withdrawal of the interlocking
bolts to depend upon the closing of the two ends of the bridge to traffic by
an iron grating, so that it is not possible to raise the bridge until this
grating has been moved into position.
Appended is a list of the seven bridges with the principal particulars of
their design attached : —
* YsseUteyn on Le Port de Rotterdam.
446 I>OCE ENGINEBRmG.
s ,2
«• s
a 8,
BASCULE BRIDGES AT CHICAGO.
447
1
2
3
4
5
6
7
Kune of Bridge.
Keizersbnig,
Stokkenbrug,
Nieuwe Ooetbrug,
Jan Kuitenbrug, .
Spangaardsbrug, .
Nieuwe Leu vebrug,
Scheluwebrug,
Width
Width
Weight of
of Plat-
of Pass-
Super-
form.
age-
structure.
Feet
Feet.
Tons.
23
33
135
28
44
210
25J
32i
146
29
45
275
29
45
249
32
47
322
32
46
276
Remarks.
Manual movement only.
Movement by hand or hydraulic power.
Manual movement exclusively.
Hydraulic or hand power.
I) >i
Hydraulic power only.
*t
It
In addition to the foregoing, there is a bascule bridge across the entrance
to the Binnenhaven, the span of which is 75 feet and the width of platform
34 feet. The upper surface is perfectly horizontal, but the four girders, of
which each leaf is composed, are curved in form, and find a lower bearing
8 feet below the roadway level. The arched structure, however, has not been
realised as designed. The union of the two extremities, in spite of several
different devices successively tried, is not sufficiently perfect and each leaf
remains a cantilever, exercising considerable force upon its axis, and causing
a large annual expenditure for maintenance and repairs.
The bridge is twin, comprising two separate structures side by side, each
capable of acting without the other in case of repairs, but under normal
conditions coupled together.
The weight of each leaf is 121 tons, and gas engines supply the motive
power.
Bascule Bridges at Chioago.^
These are of the type described as rolling bascules — one of the latest
examples of which, near Taylor Street, Chicago, is illustrated in figs. 435
and 436 — a design due to the late Mr. William Scherzer. The heels or
shore ends are fitted with curved and counterweighted girders, which roll
on a path on the bridge abutment, the girders having holes fitting over the
teeth of a horizontal rack, which serves to guide the motion of the bridge.
Each bridge has two leaves.
The Van Buren Street bridge has a span of 115 feet between centres of
bearings, and covers a waterway 109 feet wide. The structure is formed
of three parallel trusses covered by a platform, comprising a roadway,
41 feet wide, and two footwalks, each 8 feet wide. The roadway accommo-
dates a double track for electric trams.
The North Halsted Street bridge has a span of 127 feet and covers a
waterway 121 feet wide. There are only two trusses in this case, the
roadway being only 34 feet wide, with two footwalks, 7 feet 3 inches wide.
Provision is made for an electric railway.
The railway bridge, between the two bridges just described, is con-
structed on the same lines. The span is 114 feet, and the channel width
108 feet. The bridge is composed of two similar or duplicate pairs of leaves
* Vide Engineer, November 26, 1897.
448
DOCK ENOINEERINO.
nj
SWING BRIDGE AT MARSEILLES. 449
placed side by side, each pair forming a complete span, and carrying a
double railway track. Under normal conditions they are coupled together,
but in case of repairs they can be disconnected, and each pair then acts
independently of the other. Each leaf is so counterweighted that on
drawing the centre and end locks, it rises to an angle of about 30**, rolling
back on the abutment, and the application of power is only required to
completely open the bridge or to close it. The weight of each double track
is about 135 tons. The bridge can be opened or closed in thirty seconds,
each leaf being operated by two horizontal struts connected to the ends of
the trusses. The struts are run in and out by gearing, operated by a 25
H.P. electric motor. When the bridge is closed, each leaf acts as a
cantilever, anchored by the tail end, which takes a bearing against the
underside of the approach viaduct, the approach being firmly anchored to
the masonry of the abutment. The end lock holds the tail firmly home
against its bearing.
The following are the general dimensions of the bridge : —
Length between ends of approaches, .... 276 feet.
Span between bearings 114 „
Width of channel, 108 „
Headway at centre 35 „
Depth of truss at shore end, 26
Depth of truss at free end, 6 ,, 6 inches.
Width between trusses, 21 „ 2
Total width of bridge, . . 51 „ 10
Radius of heel of truss, 26
Weight of each double track leaf, .... 135 tons.
Total weight of bridge, 540
Counterbalanced weight on each side, ... 28
6in(
o
If
)i
ft
Swing Bridge at Marseilles.'^
The bridge (figs. 437, 438, and 439) over the entrance to the Marseilles
repairing docks has a total length of 203 feet 5 inches and a width of
46 feet. The framework consists of three parallel trellissed girders, each
11 feet 6 inches deep, with carved upper flanges. Between one pair of
girders is a single line of railway; between the other pair a roadway, with a
footpath, 6 feet 6 inches wide, carried on brackets outside the outer girder.
The width of the waterway is 91 feet 10 inches, and the swinging bridge
consists of two cantilevers, 126 feet and 77 feet 5 inches long respectively.
The total weight of the structure is 700 tons, of which 125 tons is due to
counterpoise. The bridge is raised and turned upon a hydraulic pivot of
only 22*8 inches diameter, which necessitates a pressure of over 4,000 lbs.
per square inch, obtained by means of a double-acting force pump and an
accumulator. Each girder carries a roller under it near the extremity of its
tail end ; the three rollers are in a line parallel to the bearing girder, so that
*Gaudard on "Swing Bridges," Min. Proc, Inst, C,E,f vol. xlvii. ; Price on
"Movable Bridges," Min. Proc. Inst. C.E., vol. Ivii. ; and Barret on '*The Swing
Bridge at Marseilles," Min. Proc. Inst. C.E., vol. xlii.
29
DOCK ENGINEERING.
SWING BRIDGE AT MARSEILLES. 45 1
the bridge may rest evenly on all three when slightly raised. This arrange-
ment necessitates two circular roller paths of radii, 64 feet and 67 feet 7
inches, respectively. The bridge is turned by a chain passing round a cast-
iron slewing drum, 46 feet in diameter, the motive power being supplied by
two hydraulic cylinders, with rams, each 11*8 inches diameter, and 9 feet 2^
inches stroke, one of which serves to open and the other to close the bridge.
The operation of turning consists in first releasing the wedges at the
tail end, by which means the rollers at that part are lowered on to their
tracks. The pivot press then lifts the bridge until the nose end is raised
from its supports, and everything is ready for rotation. A hydraulic
cylinder, 13'8 inches in diameter, actuates the wedging apparatus under a
pressure of 700 lbs. per square inch, which is the same as that obtaining in
the slewing cylinders. The kentledge is arranged to throw a weight of
1 5 tons on the guiding rollers while the bridge is being swung.
The pivot is enclosed in a press, 6*3 inches thick, which is secured by
keys to a cast-iron base, from which it can be withdrawn for repairs. The
prismatic top of the pivot inserts itself into a bearing plate fixed to the
underside of the pivot girder. The surface of contact is made slightly
convex, so that the bridge may always have a good bearing on its axis,
despite any slight displacements during the process of lifting. A leather
lining makes a watertight joint between piston and cylinder, but in order
to prevent a tendency to tear from the turning stress imparted by the
adherence of the rotating pivot, the interstice between the edges has been
fitted with a band of india-rubber, which, by the interior adhesion it gives
to the opposite edges of the leather, causes its exterior surface to slide on
the metal. A horizontal sector is fastened to the head of the piston, which
rests against two rollers with light movable axles, supported by a cast-iron
bracket to counteract the lateral strain caused by the chains in turning
the bridge.
Commenting in the A finales des Fonts et Chauss^y May, 1875, on the
arrangements described above, M. Barret, then engineer to the Marseilles
Dock Company, adds : — " If a similar bridge had to be constructed for an
important line of railway, and over a channel through which there was a
considerable traffic, it would be desirable to substitute a double line for the
single tramway, and to make a footway on each side of the cart-road within
the girders, which, though increasing the width to 59 feet, would make the
bridge more symmetrical and easier to balance. The raising and lowering
of the ends might be regulated by making the rollers at the tail end fall
and rise in the roller boxes, keeping them always in contact with the roller
paths by means of a counterpoise. The diameter of the pbton (pivot) of
the press might be increased to 4-9 feet, so that the bridge could be raised
with the ordinary water pressure. The guide rollers might be increased in
number, and placed higher up, so as to act all round the bearing plate.
Also, if the webs of the girders were made of plate iron, the strains would
be more evenly distributed, and the construction simplified with a slight
452 DOCK ENGINEERING.
increase in the weight of the girders. With these modifications, it would
be possible to construct swing bridges, weighing about 2,500 tons, which
could be safely and easily worked."
Tilting Bridge at MarBeilles.
At the Passage de La Joliette, 70 feet wide, at Marseilles,* there is a
large traffic of un mas ted timber lighters and but few sea-going ships. As
it is therefore advisable to open the passage as seldom as possible for any
considerable time, owing to the roadway traffic, a form of bridge (fig. 440)
has been devised, combining the swinging principle with that of the
bascule. For un masted barges, the bridge is tilted by means of a piston
Fig. 440. —Tilting Bridge at Marseilles.
pivot, and it is only rotated for large vessels. When in the tilted position
the gradient of the floor is 1 in 14 and a headway of 10 feet 3 inches is
afforded. The time occupied in tilting is, of course, much less than in
swinging.
Single Swing Bridge at Liverpool.
This bridge (figs. 441, 442, and 443) constitutes a design used in three
or four instances for spanning passages, 90 feet in width. The structure,
which is of mild steel, consists of two main girders, each 159 feet long and
11 feet deep generally, but reduced to 6 feet in depth at the nose end.
These girders are connected at intervals of 8 feet 6 inches by cross girders,
2 feet deep, supporting intermediate longitudinal joists, 12 inches by
6 inches. The pivot girder consists of two box girders, each 4 feet deep
at the centre and 2 feet 9 inches deep at the ends, joined by ^-inch
diaphragms and a covering plate, the pivot casting being bolted to and
between the box girders.
The main girders are 22 feet apart, centres, providing a double road-
way, 17 feet wide, separated by a central cast-iron curb. A narrow space,
for carters and others, adjoining each girder is also protected by a curb.
The foot walks proper are two in number, each 6 feet 4 inches wide, and
carried outside the main girders by brackets which are prolongations of the
cross girders.
Although rails have not actually been laid down upon the bridge,
provision has been made for their accommodation, by spacing the longi-
tudinals to suit a double railway track, and the bridge has been calculated
to sustain the heaviest type of locomotive as a continuous load.
•Price on "Movable Bridges,'* Min, Proc. Inst. CE,, vol. Ivii.
453
454 I>OCK ENGINEERING.
The decking is of greenheart, laid upon a 4-inch platform of creosoted
pine. Under the wheel tracks, which are iron-plated, the greenheart is
laid in longitudinal planks, 4 inches thick. The horse tracks, 3 feet wide,
are of blocks, 9 inches by 5 inches by 3^ inches, set in Portland cement.
The footpaths are of 3-inch greenheart planks, laid longitudinally across
4^-inch by 4^-inch bearers. There are elm rubbers, 9^ inches by 5^ inches,
at each side of the bridge. The handrail, which adjoins the waterway when
the passage is open, is arranged to fall, so as to offer no obstruction to
warps and lines.
While the passage is in use the bridge remains upon its pivot, but,
having been rotated across to the closed position, a couple of vertical cast-
iron rams, working in a 25-inch diameter hydraulic cylinder, with a 7 inches
stroke, lift the extreme tail end of the bridge, so that the latter leaves the
pivot and tilts forward on to bearing blocks at the edge of the coping on
both sides of the passage. At the same time a pair of sliding blocks are
brought under the tail end, and a very slight subsidence of the rams
causes the bearing to be transferred to the blocks.
The slewing machinery consists of a pair of hydraulic rams, each 14
inches diameter, 9 feet 10 inches stroke, and furnished with sheaves giving
a power of 2 to 1. The roller path is 43 feet radius and the wheels are of
cast steel, 17 inches diameter, turned, bored, and coned. The slewing chain
is If inches diameter. The radius of the slewing drum is 11 feet 9 inches.
The Victoria Swing Bridge at Leith.^
This bridge (fig. 444) constructed in 1874 has a clear span of 120 feet
and was, at the time of its construction, the largest in the kingdom. The
total length is 214 feet 3 inches, and the width over all, 39 feet 3 inches.
The platform comprises two lines of railway and roadway, with a footpath
on each side. The weight of the whole bridge is upwards of 600 tons,
including a counterpoise of 240 tons. There are two main girders, each
27 feet in depth. The pivot or lifting press has a diameter of 5 feet
9 inches, and divides the bridge into a long arm of 147 feet and a short arm
of 67 feet 3 inches.
The principle upon which the bridge is manoeuvred is the same as that
described in connection with the Marseilles bridge, with the exception that
the ordinary hydraulic pressure of 750 lbs. per square inch serves to work
the pivot without the intervention of a force pump. The turning gear is
illustrated in fig. 445.
Swing Bridge at Stanley Dock, Ijiyerpool.t
This bridge carries an overhead electric railway across the 50-foot
entrance to the Stanley Dock. It is a combination of a swing bridge and a
* Whjrte, " Notes on Leith Docks and New Works in Progress," 1901.
tGreathead and Fox on "Liverpool Overhead Railway," Min. Proc. InH, CE.,
vol. cxvii.
456 DOCK ENGINEERING.
dravbridge. It is ia two leaves and haa two decks. The apper carries the
electric railway, the lower carries a doable line of rails provided for the
dock traffic. The lower level is arranged with bascule leavee, so that barges
and small craft can use the
passage without the neces-
sity of swinging the whole
structure and interrupting
the railway service which
is a very frequent one.
The bridge is, in its normal
condition, a fixed struc-
* ture, resting upon bearing
p blocks at the tail end and
> upon two legs at the front
^ of each abutment. To
enable the bridge to be
^ j § completely opened the fol-
S 5 I 1
lowing movements have
:3 to be made. The tail end
'i of each leaf is slightly
^ lifted to allow the bearing
^ blocks to be withdrawn,
B and then it is lowered
J until it rests upon the
I roller path. In acoom-
^ pliahing this, the pivot of
i "^ the bridge comes in con-
r- tact with its socket, the
* girders are canted upward
1 ^ J> at the nose end, the inter-
• mediate supporting legs
are Ufted off their bear-
ings, and the bridge is
ready for swinging. The
load on the pivot is 270
tons. The length of the
bridge between pivot cen-
tres is 80 feet 6 inches,
and 114 feet 6 inches is
the extreme length. The
width of way between the
longitudinal girders is 21
feet. The slewing drum
has a diameter nf 12 feet, and is turned by a l|-inoh chain. The weight
of the combined structure is 600 tons.
FOOTBRIDGES AT LIVERPOOL.
457
Detailed drawings of the bridge are exhibited in figs. 446, 447, and
448.
Footbridges at Iiiverpool.
Illustrations are given of two types of footbridge— the first constructed
in wood, and the second in iron. The wooden bridge (figs. 449, 450, and
451) which has a total length of 73 feet 6 inches, spans an opening of 50
0'
rq-
Figs. 449 and 450. — Footbridge at Liverpool. Scale — 16 feet = I inch.
Bair Section
at A.
HOT Section
atB.
Fig. 451. — Footbridge at Liverpool. Scale — 4 feet = I inch.
feet. The width of the footway is 4 feet, and in order to accommodate the
ballast the bridge is widened at the tail end to 8 feet 2 inches over alL
The ballast is composed of concrete laid in the floor and in the side panels.
Movement is made entirely by hand. The iron bridge (figs. 452, 453, and
454) has a length of 96 feet, and covers an opening of 60 feet. It is
propelled by hydraulic power, by means of rack and pinion gearing on the
underside of the bridge floor. The bridge was tested as a cantilever with a
uniformly -distributed load of 7^ tons.
! \
1
1
I*
ft
'ft
41
If
\%
DOUBLE SWING BRIDGE AT CALCUTTA.
459
Double Bving Bridge at Eldderpur. *
A double swing bridge, over passagei 60 &nd 80 feet wide, baa been
tuBtrooted at the Kidderpur Docks, Calcutta, and is sbovD in figs. 465,
1
456, and 457.
Tbe example is all the more interesting in tbat the axis of
*Kid<terpDr Docks, Calcutta," J/iJt. Proc. lti$t. C.E., vol. csii.
460
DOCK ENGINEERING.
the roadway, and therefore of the bridge, is not rectangular with the axis
of the passages. This fact entails a greater length of bridge than would
otherwise be necessary. The various details of construction will be readily
understood from the diagrams.
kHM^
SCCTI ON AT B B
Fig. 457. — Swing Bridge at Calcutta.
Boiling Bridge at Qreenook.*
A travelling bridge (fig. 458) on the same principle as a rolling
caisson, connects the two sides of the entrance to the West Harbour
at Greenock. The bridge has this difference, however, that it is con-
structed in openwork so as to allow the tide to pass freely in and out
of the harbour.
The entrance is 103.^ feet wide, and a bridge of this type was deemed
most suitable for the site, owing to the great depth (60 feet below H.W.)
to which it would have been necessary to go for a firm foundation for a
swing bridge, apart from the inconvenience attaching to the accommodation
of such a bridge upon a narrow quay. A timber gridiron, resting upon
piles driven into the hard clay, and having their heads encased in plastic
concrete, carries the rails (9 inches by 4 inches, solid section), which are laid
to a 16- foot gauge upon greenheart runners at a depth of 26 feet below H.W.
The bridge structure consists of three pierd forming watertight tanks, each
18 feet by 18 feet, connected top and bottom by girders, 23 feet span.
On the underside of the lower girders, six rollers are fixed at each pier.
The bridge has a lowering deck similar to that already described (p. 360,
ante). The total cost, including the hauling machinery, was jB9,700v
* Kinipple on "Greenock Harbour," J/tn. Proc, Inst, CJS,, vol. cxxx.
ROLLING BRIDGE AT GREENOCK. 46 1
462
CHAPTER XI.
GRAVINQ AND BEPAIBINQ DOCKS.
Various Methods op EFFEcrriNG Repairs to Ships— Careening — Beaching — The
Gridiron — The Slipway — The Hydraxtlic Lift — The Graving Dock — The
Floating Dock— Essential Requiremsnts of a Repairing Dep6t ^Comparison
OF THE various TyPES IN REGARD TO ACCESSIBILITY, VENTILATION, LiGHT,
Capacity, Initial Cost, Maintenance and Repairs, Working Expenses, Dura-
bility AND General Adaptability — ^Design and Construction of Slipways —
Foundation — ^Permanent Way — Cradle — Sliding Slipways — Broadside Slip-
ways— Stresses in Slipways — Design and Construction of Graving Docks —
Types of Floating Docks— Process of Overhauling— Equipment of Rbpaib-
iNQ Docks — Distribution of Pressure on E^eel Blocks — Description of
Gridirons at Liverpool, Hydraulic Lift at London, Slipway at Dover,
Graving Docks at Bremerhaven, Liverpool, Glasgow, Barry, and London,
AND Floating Docks at Cartagena and Bermuda.
The necessity of providing at every port sites, suitable in situation and
•equipment, where vessels can from time to time undergo examination,
painting, and repair, is self-evident. There would be danger, to say nothing
of loss of time and inconvenience, in transferring a disabled vessel from one
port to another, however short the distance might be ; and, apart from this,
any lack of facilities for repair must inevitably react upon the prestige of a
port and prejudice its development.
But, if the desirability of such a site be generally admitted, opinion upon
the form it should take is not so unanimous. There are strong advocates
for several very different types of repairing dep6t. When we have examined
the claims put forward in favour of each of these, we may possibly be able to
assign some order to their respective merits.
Apart from the operation of careODing, in which a water-borne vessel
was temporarily given a pronounced list, the earliest means of obtaining
access to the under side of a ship was that of dragging it by hand out of the
water on to some moderately sloping strand of firm sand or gravel. If too
heavy for manual haulage, the vessel was caused to take ground at high
water, so that the receding tide left her high and dry. Such was the
method of beaching as practised by the Phoenicians, the Egyptians, and other
nations during the infancy of the mercantile marine. For light vessels of
shallow draught the method is, no doubt, quite satisfactory and sufficient^
and, despite its primitive nature, it is still in use at the commencement of
the 20th century. Its modern prototype is the Gridiron, located in a tidal
basin, and consisting of an extended series of parallel beams or logs laid at
regular intervals upon a firm masonry foundation. The operation is simply
HYDRAULIC LIFT. 463
to float the vessel into position and leave her suitably moored ; the tide does
the rest.
This system, though simple and effective in its way, has many defects.
In the first place, it is only practicable in localities where there is sufficient
range of tide for the purpose. Then repairing operations are intermittent
and have to be suspended with each recurring period of high water, occasion-
ing delay and the repetition of manoeuvres. And lastly, the floor, in the
absence of any means of adjustment to the keel of the superimposed vessel,
does not lend itself to any but the rudest kind of support.
The Carthaginians seem to have discovered an improved method of
dealing with the problem by the introduction of Artificial Slipways, in which
smooth timber slides formed a less frictional surface for the haulage of ships
than the rough and irregular contour of a natural beach. Furthermore,
they had the decided advantage of being utilisable in almost any situation.
This was the origin of the modern slipway and slip-dock. The design has
naturally undergone many modifications and improvements since the days
of triremes and galleys, and it now exists in several distinct forms, but it is
still essentially the same design. It would, of course, be superfluous to trace
the various stages of its development, and we need only coDcern ourselves
with the features displayed by its representative of the present day. Long
timber ways, carrying iron rails, are laid at a uniform slope, ranging in
different cases from about 1 in 15 to about 1 in 25, from some distance under
water to a point at which the longest vessel to be accommodated is com-
pletely out of the range of the tide. A cradle or travelling frame is passed
down the ways and under the oncoming vessel's keel. The latter takes a
bearing upon the cradle, which is then drawn up to the highest point by
suitable hauling gear. Despite its advantages, the drawbacks to the system
are sufficient to prevent its general adoption. The length of a slipway is
necessarily great, on account of its prolongation under water to a depth
equal to the draught of vessels using it. This entails the appropriation of
valuable water space and offers obstruction to navigation. To obviate these
ill effects to some degree, the cradle has been made telescopic or collapsible,
80 that it consists of sections attached to one another by sliding bars.
These sections, compressed at the foot of the slipway, are drawn out to their
full extent by the hauling apparatus as each portion receives its propor-
tionate load. The percentage of length, however, saved by this device is
small. The appropriation of land space in congested districts is also an
expensive matter, and recognition of this fact has led to the introduction of
side walls and a pair of watertight gates at low-water level. The ship has
then only to be withdrawn within the gates which shut out the tide. In
this respect the slipway trenches upon the province of the graving dock and
becomes a Slip-dock.
To do away with the excessive length of a slipway, the Hydraulic Lift was
devised, towards the middle of last century, by the late Edwin Clark. In
some respects it is akin to the gridiron, consisting of a horizontal platform
464 DOCK ENGINEERING,
upon which a vessel can be floated. Here, however, the resemblance ceases,
for in this case the platform is formed of pontoons, the whole of which are
raised by hydraulic pressure until the vessel is entirely above water. The
operation, in fact, produces the efiPect of a falling tide and avoids the incon-
venience of a rising one. The whole structure remains afloat until the time
comes for the vessel to be re-launched.
We now come to the Dry or Graving Dock, the principle of which is the
reverse of those already described ; instead of withdrawing the ship from the
water, the water is withdrawn from the ship. In its earlier stages, it is but
the natural and logical development of the beaching process. Finding the
inconveniences of only having access to their vessels during short periods at
low water, the obvious advantage of enclosing them within temporary
mounds or banks of earth would suggest itself to enterprising shipwrights
of ancient times. Then, in order to reduce the labour of constructing a
continuous dam, the selection of a natural creek or inlet would occur,
involving a dam across only one end. From a natural creek to an artificial
chamber is but a single step, though, no doubt, some time would intervene
between the two stages.
A modern graving dock is an excavated chamber, three sides and the
floor of which are lined, either naturally or artificially, with watertight
material. The fourth side, or end, is the entrance, and is provided with a
pair of gates or a caisson. After the entry of a ship, the entrance is closed
and the water is pumped from within the dock, though in certain cases the
operation may be partially efiected or, at any rate, assisted by the fall of
the tide.
Lastly, we have the Floating Dock — a hollow structure, formerly of wood
but now universally of iron or steel, generally similar to a graving dock in
outline, but gradually diverging therefrom in process of evolution, and
entirely dissimilar in action, in that it reverts to the former principle of
withdrawing the vessel from the water. It is, in fact, an outcome of the
hydraulic lift. To receive its charge the floating dock is sunk to the requisite
depth by allowing its air chambers to fill with water, which is afterwards
removed by pumping when the vessel has been berthed. This process
causes the dock to rise bodily and, in so doing, to lift the vessel above the
water line.
Thus far we have very briefly reviewed the rise and progress of various
repairing systems. We will now proceed to consider them more closely
with reference to their construction and equipment. But, before doing so,
it will be well to lay down three general essential requirements of any
system : —
1. Accessibility. — All parts of a vessel's keel and under side must be
readily accessible. Beaching is deficient in this respect, unless the position
of the vessel be changed, and this is not always feasible.
2. Ventilation. — If a vessel has to be painted, it is essential that her
sides should dry as quickly as possible, and this result is best achieved in
CAPACITY. 465
the open. Hence gridirons, slipways, and lifts have a certain advantage
over docks, and, of the latter, the floating dock is more open than the
graving dock.
3. Light. — Artificial light can, of course, be provided, but natural light
is always better and more economical. The same comparison holds good as
in the case of ventilation.
Apart from these general requirements, there are various points of view
from which the advantages of the systems may be estimated, and, accordingly,
we will deal with these in order. Setting aside the gridiron as too primitive
and the hydraulic lift as now superseded by its development, the floating
dock, we may usefully confine our comparison to the remaining three types.
4. Capacity. — Although no apparent limitation attaches to the size of
slipways, yet it will be found that they have only been constructed for
a comparatively small class of vessel — those with lengths not exceeding
350 feet and dead weights of not more than 5,000 tons. This arises from
three causes : first, the excessive length of slipway, both above and below
water, required for the reception of larger ships ; secondly, the liability of
such ships to undergo strain during the process of getting them on to the
cradle ; and, thirdly, the difficulty of keeping a very large slipway remunera-
tively engaged. Theoretically, there is no reason why a ship of any length
and weight should not be supported upon a slipway of sufficient size and
stability, and to economical reasons alone must be attributed the main
objection to its more extended utility.
Judging from existing examples, the size of graving and floating docks is
restricted by no such consideration, and their maximum capacity has yet to
be determined. Every succeeding year witnesses an increase in dimensions.
As regards their relative capacities there is some difficulty in instituting a
comparison, for that of a graving dock is based upon its linear dimensions,
the weight of any incoming vessel not entering into account, while a floating
dock, open at each end, is gauged by the weight which it can lift, and is
practically independent of size. The largest vessels, designed or in existence
at the present time, are nearing or have reached a length of 760 feet, a beam
of 78 feet, a loaded draught of 36 feet, and a displacement of upwards of
38,000 tons. The largest graving docks have lengths of over 850 feet,
entrances more than 85 feet wide, and a draught of water on sill at high
water of ordinary spring tides somewhat exceeding 32 feet. While the
superficial area of such graving docks is largely in excess of all present
requirements, it will be noticed that there is an apparent insufficiency in
draught, and this fact is often alleged as a disqualification. But in the
great majority of cases, a vessel will discharge the whole or the larger part
of her cargo before entering the dock and so reduce her draught by several
feet. At the same time, it must be admitted that the margin thus obtained
is by no means a large one, and it frequently disappears at neap tides, while
there is always the remote contingency of a seriously damaged vessel having
to be docked fully loaded immediately upon its arrival at a port. It is an
30
466
DOCK ENGINEERING.
unfortunate feature of grating dock oonstruction that an extra foot in depth
adds most disproportionately to the cost.
The largest floating dock at present in existence has a lifting power of
18,000 tons, or about one-half of maximum requirements. The increase
in size of late years has, however, been so rapid that there is every proba-
bility of the disparity being cancelled in a very short time. It has, moreover,
been justifiably pointed out that, whereas a graving dock is unable to
accommodate a vessel any one of whose dimensions exceeds a certain limit,
a floating dock, on the other hand, is quite capable of partially raising a
heavier vessel than she has been designed to lift entirely above water. A
floating dock at Barrow, with a lifting power of little more than 3,000 tons
and a length of 242 feet, raised the s.s. " Empress of China," 485 feet long
and 4,500 tons displacement^ sufficiently high to allow her propellers to be
removed and replaced. Any excessive overhang, however, is liable to cause
severe strain both in the ship and the dock, and it is inadvisable to risk
carrying such an experiment too far.
The following table affords some particulars of the largest existing
ships : —
TABLE XXXY. — Particulars of Some of the Largest Modern Vessels.
VeBBel.
Line.
Date of Con-
struction.
Extreme
Length.
4
Feet.
Moulded
Depth.
1
QroBB
Tonnage.
Displace-
ments
Jfeet.
Feet.
Feet.
Tons.
Tons.
Baltic, ....
White Star, .
1903
725-7
75
49
• B ••
23,000
40,000
Cedric, ....
>» • •
1902
700
75
49-3
3t5-5
21,000
38,200
Kaiser Wilhelm XL,
North Grerman Lloyd,
1902
706-6
72
52-6
29
20,000
26,000
Kronprinz Wilhelm,
))
1901
663
66
43
29
15,000
21,300
Celtic, ....
White Star, .
1901
700
76
49
36
20,880
37,700
DeutBchland, .
Hambure American,
French l^ansatlantiCf
1900
684
67
44
29
16,502
23,620
La Lorraine, La Savoie, .
1900
582-4
60-6
39-4
25-6
11,869
15,400
Ooeanic, ....
White Star, .
1899
704
68-3
49
32-5
17,274
28,500
Kaiser Wilhelm der Grosse,
North German Lloyd,
1898
648-7
66
43
28
14,349
20,880
St. Paul, St. Louis,
American,
1895
554-2
63
42
26
11,629
16.000
Campania, Lucania,
Cunard, .
1893
622
65-3
41-6
25
12,500 ' 18,000
5. Initial Cost. — The factor of locality enters so largely into the question
of cost of construction of slipways, that it is impossible to fix any absolute
standard of comparison. For example, a slipway at Penarth, built in 1879,
and capable of accommodating a vessel of 2,500 tons deadweight, cost
£25,000 or £10 per ton. On the same basis, a slipway at Belfast,
constructed in 1847, for vessels of 1,000 tons, should only have cost
£10,000, whereas it cost £17,000 or nearly double that amount, of which
£12,000 was spent on foundations alone. Mr. Walter Beer* estimates the
cost of slipways for small boats of 600 tons at £9,000 or £15 per ton — an
intermediate value to the previous cases. Not much reliance, therefore,
♦Beer on " Ship Slipways," Min. Proc. Inst. CE,^ vol. oxviii.
INITIAL COST, 467
oould be placed upon an estimate for a slipway to accommodate modern
ships of from 20,000 to 30,000 tons, with lengths of 600 to 700 feet,
especially when the largest slipway in existence is one with a cradle of
only 330 feet and a power of 5,000 tons.
So, too, with graving docks. One at Newport (Mon.), built in 1890, cost
£70 per lineal foot, or 10s. per square yard of internal cross-section below
high water; another at Biloela, New South Wales, completed about the
same date, cost £440 10s. per lineal foot, or 26s. per square yard of section ;
for a third at Halifax, finished in 1889, the figures were £233 and 158. 6d.
respectively. No useful purpose, accordingly, can be served by attempting
to fix the unit of expenditure. The kind of material (whether concrete,
timber, brickwork, or masonry), the mode of construction, the nature of the
foundation, the state of the labour market, and the cost of transport — all
these conflicting conditions combine to render nugatory calculations based
on existing data.
The fluctuation in the price of iron and steel, more than anything else,
influences the cost of a floating dock, but there are often special features
to be taken into account. Not infrequently a site has to be specially
prepared by dredging for its reception. Shore connections and approaches
are required, more particularly for the type known as the *' ofl'-shore dock."
Also for docks built in this country, to be located at Colonial or Conti-
nental ports, there is the cost of freight or of towage and insurance.
Herr Howaldt* of Kiel, estimates the cost of composite floating docks
of wood and iron, designed on his system, at llOs. to 120s. per ton of
lifting power, if built in the west of Europe, and at 170s. to 200s. per ton
if built in the east of Europe.
For docks altogether of iron, he estimates the cost at 180s. to 200s. and
230s. to 270s. per ton of lifting power, in the west and east of Europe
respectively. Messrs. Clark and Standfield state "an all-round figure of
£10 per ton of lifting power for floating docks of medium size.''
At first sight it may appear that the cost of a light, hollow iron
structure, built amid the conveniences of the shipbuilding yard, must
inevitably be less than that of a masonry or concrete dock, involving a deep
•excavation, with expensive gates and other appurtenances. Such, however,
is not necessarily the case. Undoubtedly, there are circumstances of site
and foundation which would render the construction of a graving dock an
inadvisable, if not an impossible, proceeding, but it is not improbable
that the same conditions would equally preclude the construction of such
essential adjuncts to a floating dock as a jetty and a shipbuilding yard.
These circumstances are generally abnormal and, in the main, local con-
ditions are favourable to either type.
Speaking roughly, but upon a basis of experience, the cost of a graving
dock constructed in this country, under normal conditions, to accommodate
a vessel 700 feet in length, should not greatly exceed £200,000. The
♦ Howaldt on "Floating Docks," IrU. Nov. Cong.^ DuBseldorf, 1902.
468 DOCK ENGINEERING.
displacement of a vessel of this size would be at least 25,000 tons, and^
according to Herr Howaldt and Messrs. Olark and Standfield alike, the
cost of a floating dock to receive her would lie between £225,000 and
£250,000. Or, looking at the matter another way, the proportion of
deadweight of a floating dock to lifting power, from a number of examples,
averaging about 45 to 100, the deadweight of a floating dock as above
would be 11,250 tons, which at, say, £20 per ton (to include all fittings and
pumping machinery), comes to £225,000 as before. This is without taking
into consideration any ancillary works, such as shore connections, site
dredging, <fec. So that, as regards the cost of the largest docks, the balance
inclines in favour of the graving dock. This opinion receives confirmation
Id the report of the engineer (Mr. Wm. Ferguson) to the Port of Wellington,
N.Z., who after a tour of inspection of the repairing docks in Great Britain,
Australia, and the United States, recommends the adoption of a concrete
graving dock for that port as less expensive than a floating dock of similar
capacity.*
6. Maintenance and Repairs. — ^The structures of slipways and graving
docks, if solidly built in the first instance, require very little attention
afterwards, whereas owing to the destructive action of salt water on
ironwork, floating docks call for regular inspection and frequent painting.
In slipways the cradle wheels occasionally get broken, but this item should
equitably be included in repairs to machinery, which are common to all
three types, though possibly a more pronounced item in floating docks.
The structural repairs of a concrete or masonry graving dock, with
greenheart gates, are infinitesimal. If iron gates are used, they will
necessitate some expense of upkeep, as against a reduction in their cost
of construction compared with wooden gates. No doubt, the timber
graving docks prevalent in the United States require extensive repairs
from time to time, but in this case also, the capitalised amount is balanced
by a corresponding economy in initial expenditure, and they represent^
moreover, a very limited class.
According to some statistics, supplied by Messrs. Clark and Standfield,
the average annual cost of upkeep of iron floating docks ranges between
'75 and 1*5 per cent, of the invested capital. The former figure represents
exceptional care in primary preparation, the outside surfaces being par-
ticularly well painted and '* the whole of the mill-scale having sweated off
before launching, so that the paint was fairly on the iron."
7. Working Expenses. — In this respect the floating dock exhibits an
economy far beyond that of the graving dock, because, in the former case,
the quantity of water to be removed by pumping is little more than the
actual displacement of the vessel which is being docked, while in the latter
case, unless any assistance can be rendered by a falling tide, the volume
of water to be pumped out is the cubic contents of the graving dock, less
the displacement of the ship. Furthermore, while for a graving dock the
* Report on Docking Facilities for the Port of Wellington, 1901.
DURABILITY. 469
amount of pumping increases with a decrease in the size of the vessel, for
a floating dock the reverse is the case, since it need only be sunk to a depth
sufficient to take the vessel's keel. There is only one point which slightly
reduces the overwhelming advantage of the floating dock, and that is in
reference to the head pumped against. In the case of the graving dock,
the head varies from zero to the depth of the fldor below* free water level,
and the mean head may be approximately stated at one-half this depth.
In the case of the floating dock, the initial head is the draught of the
vessel plus the depth of the floor pontoon, and the final head is the latter
of these two amounts. Hence, supposing two vessels of equal draught
taken, the one on to a floating dock and the other into a graving dock,
the depth of water in the docks being likewise the same, then the mean
head of pumping in the former instance would exceed that in the latter
by one-half the depth of the floor pontoons. But this advantage is more
apparent than real, for it only occurs in the isolated case of a vessel of
maximum draught using the graving dock. In the majority of cases the
clearance between keel and floor is much greater than the semi-depth of
■a floating pontoon.
From a specific comparison between two docks of equal capacity, it has
been found that the pumping power required for the graving dock was
nearly four times that required for the floating dock, the duration of
pumping being the same in both cases. If the power had been equalised
by difiPerentiating the time, the excess consumption of fuel and oil would
fltill have been retained. Again, apart from the primary emptying of a
graving dock, an auxiliary drainage pump is required to deal with leakages.
In a floating dock there is no leakage, and, therefore, no necessity for a
drainage pump.
On the other hand, it must not be overlooked that, the main pumps
being only intermittently employed, it is quite feasible for a single pumping
station to serve two or more graving docks, whereas each floating dock
requires its own pumping plant, and this is often subdivided and dis-
tributed throughout the dock. Again, on account of the necessity of
maintaining equilibrium in the floating dock, great care has to be exercised
and attention paid to numerous valves. This entails a large working stafi^
8. Durability. — Here the balance of merit reverts to the granite, brick-
work, or concrete graving dock, which is practically indestructible.
The life of an iron or steel floating dock depends naturally on the care
which is devoted to its maintenance, and upon the locality in which it is
placed. In Ohap. viii., it has been stated that a pair of iron gates, under
average conditions, may be expected to last thirty years, but as overhauling
and repairing can be carried out much more effectively, and with greater
facility in the case of a self-docking floating dock, these more favourable
•conditions warrant the expectation of somewhat greater longevity — ^say
forty or forty-five years.
The Bermuda Dock, launched in 1868, was found to have suffered
470 DOCK ENGINEERING.
considerably by the end of the century, and other docks of the non-self-
docking type have undergone equally rapid deterioration ; but, on the other
hand, the Oartagena Dock, built in 1859, is still in good repair, as also are
the pontoons of the Victoria Dock, constructed in 1857.
A timber graving dock must necessarily be very liable to decay owing
to its alternate exposure to the wet and the dry condition.
It has been pertinently pointed out that a dock may outlast its period
of usefulness ; that, with the rapid increase in size and alteration in shape
of modern ships, a repairing dock ultimately becomes incapable of receiving
any but those which are obsolete. This may be true to some extent, but it
is no less true that both graving and floating docks are capable of being
altered within certain limits, so as to adapt themselves to new conditions.
They have been lengthened in more than one instance. Any increment in
width and depth, however, can only be obtained at practically prohibitive
expense, and the author is only aware of a very few instances in which such
alterations have been carried out. The cutting away, in some cases, of the
lowermost altar-courses of masonry docks has produced an additional few
feet of bottom-width at a moderate cost.
9. General Adaptability. — There are several detached points of practical
importance which may be grouped under the above heading.
(1) A floating dock has the advantage of mobility. It may be towed to
another port. Per contra it may founder or sufiPer shipwreck.
(2) A floating dock may conceivably be trimmed by water ballasting to
take a ship with a list so pronounced that it could not pass through the
vertical profile of a graving dock entrance. Practically, such a step would
be attended with serious risk of capsizing.
(3) Accidents are more rare in graving docks. Floating docks have sunk
under ships of heavy tonnage, though not, it must be admitted, in recent
times or with docks of the latest type.
(4) A floating dock takes comparatively little time to construct — say,
from seven to nine months with expedition. An average graving dock
could hardly, under the most favourable circumstances, be built in less
than two years.
(5) Where land is dear, or the site restricted, a floating dock either
renders its purchase needless or allows of its allocation to other purposes.
Design and Construotion of Slipways.
The essential parts of a slipway are: — (1) The foundation, (2) the
permanent way, (3) the cradle, and (4) the hauling machinery.
The Foundation should, if possible, be absolutely incompressible; but,
failing that ideal, a very slight settlement is permissible, provided it be
uniform throughout. Any transition from an elastic to a rigid base, or
wee versdf throws considerable local strain upon the cradle, often resulting
in broken rollers. The intensity of pressure on slipways is not great, the
SLIPWAY FOUNDATIONS.
471
superimposed weight being spread over a large area. In the largest slip-
ways at present in existence, the weight of vessel and cradle does not exceed
10 tons per foot run, and in smaller slipways, it may be taken at one-fourth
less. Accordingly, where the ground is naturally very firm, little more than
mere surface dressing will be requisite, with perhaps a shallow bed of
concrete. In other instances, the site may require some dredging and
subsequent levelling with rubble filling to the under side of a concrete bed,
but in all cases of uncertain strata, bearing piles should be resorted to.
A very considerable portion of a slipway is necessarily under water, and
the construction of this section often presents some difficulty. At places
where there is a great range of tide, opportunities are afforded at low water
for getting the bulk of the work done without serious inconvenience. On
^•Oatdt^pOm
^ya^ccr
Figs. 459 and 460. — Slipway Gonstniotion.
the other hand, where the tidal range is small, a temporary dam for the
exclusion of water from the site becomes a desideratum, if not a necessity.
The expense attending this mode of procedure is a deterrent to its ready
adoption. Under favourable circumstances, the work may be economically
carried out by divers in a sufficiently satisfactory manner. The following is
an account of the system as practised by Mr. John Thompson : — "^
'* When the portion of the site below low water had been dredged out to
the desired depth, the foundation was made by filling in broken stone of
* Lightfoot and Thompson on " Slipways for Ships," Min, Proc. Inst. C,E,, vol. Ixxii.
472 DOCK ENGINEERING.
convenient size to near the level of the intended platform. Upon this a
layer of macadam was placed, bringing the foundation up to the required
height. As a guide for the accurate execution of this work, a line of piles,
A (fig. 459), was driven on each side of the foundation, clear of the sides of
the timber platform, and to these piles, guide timbers, B, were affixed at the
required inclination of the slipway and at the depth of the ends of the
straight-edge above it. The foundation was now ready to be dressed off true
by divers, who, as they frequently had to work in the dark, were provided
with iron-faced straight-edges, 0, made about the weight of a similar volume
of water so as to be easily moved. These were long enough to reach across
the entire foundation and to slide underneath the guide timbers. With
these straight-edges, the divers were able to dress the macadam face so truly
that, in one case of a foundation, 360 feet long, it was found, after the
platform was finished, there was only one error of ^j^ inch."
In the construction of a slipway for Earle*s Shipbuilding Co., at Hull,
by Mr. Godfrey, in 1882, the method of piling the foundation was adopted.
"Whole timber piles, cross sleepers, and longitudinal bearers were used
throughout. In the centre way, two rows of piles were driven, 18 inches
apart from centre to centre, transversely and 3 feet from centre to centre,
longitudinally. For the side ways single piles were driven, 6 feet from
centre to centre, these coming opposite every second row of piles in the
centre way, thus giving one pile for each lineal foot, or a supporting power
of 10 or 12 tons per lineal foot. A sleeper, 30 feet long, was placed
transversely on the four piles and one, 6 feet long, on the two intermediate
piles. Upon these sleepers were fixed the longitudinal timbers or rail
bearers, securely fastened with oak trenails. The centre timbers were
4 feet 6 inches wide to take a plate of the same dimensions. The ground
for 4 feet below the cross sleepers was excavated and filled with rough chalk
for a width of 15 feet on both sides of the slipway ; the whole was planked
over with 3-inch redwood deals." The piling was effected as follows : — ^A
cofferdam could not be thought of, the situation being too exposed and the
method too costly. The width of the slipway being 30 feet, a traveller
35 feet wide was constructed to span it transversely and placed upon a line
of rails, the diameter of the wheels being made to suit the inclination of the
slipway. Upon this traveller was placed a Sissons & White's steam pile-
driver, with 40 feet leaders, and a ram weighing 21 cwts. As the tide ebbed
the pile-driver was allowed to go down upon the traveller by gravitation,
and the piles were driven in successive rows of two and four alternately, the
machine being worked across the traveller from side to side. When the tide
rose, the traveller was withdrawn to the higher portion of the work.
The Permajient Way is usually laid at some gradient between 1 in 15 and
1 in 25. There is a slipway at Palermo with a gradient of 1 in 13*3, but
this is exceptionally steep, the average being 1 in 20. Any flatter slope
than 1 in 25 causes an unnecessarily great length of slipway. Occasionally
curved slipways may be found with a steep inclination below the water-line,
CRADLE. 473
gradually becoming flatter as the summit is reached. The permanent way
generally consists of three or four main lines of rails, arranged in pairs close
together, the rails being of a shallow type, with 3 to 6 inches flat bearing
surface. Between the centre pair is a strong cast-iron rack to receive the
pawls of the cradle. The rails are spiked to longitudinal sleepers which, in
their turn, are carried by cross sleepers laid upon or bedded in the prepared
foundation. For the immersed portion of the way, it has been found
convenient to construct short lengths of a timber platform upon which the
rails are laid, and to float these out successively into position between guide
piles, D (fig: 460). The platform has then been lowered into position by
means of a winch, the necessary weight for effecting this being supplied by
the ballast.'^
Great care is requisite in laying the rails to see that there are no
inaccuracies in the joints. In order to ensure an even bearing, it is advis-
able to bed the rails upon a layer of tarred felt.
The Cradle is a framework of timber or iron, usually consisting of three
main longitudinals, of which the centre one, carrying the keel blocks, is
much stronger than the other two. All three longitudinals are connected
by transverse pieces of iron or wood. The latter also serve to carry the
sliding bilge blocks. The whole structure is mounted over numerous cast-
iron rollers, working in carriages of the same metal. Pawls are attached to
the centre longitudinal of the cradle, at intervals of about 20 feet, and
these engage in the rack in the permanent way and prevent any back slip.
It will generally be found useful to provide short supplementary lengths of
cradle to attach to the main one, in case a very large vessel has to be
accommodated. A wrought-iron plough, for the removal of silt accumula-
tions upon the rails, is a serviceable adjunct to each longitudinal.
With the object of utilising a slipway to its fullest extent, various
contrivances have been adopted for releasing the cradle from its first load,
in order that it may return for a second. One method of achieving this
result IB that of pivoting the cross pieces to the side longitudinals, so
that they may be swung round to rest upon the latter. After the vessel
has been drawn up to its assigned position, it is wedged up on fresh blocks
placed upon the ways between the longitudinals, the cross pieces are
swung round, the bilge blocks and keel blocks released, and the cradle is
available for a second journey. Another method (Thompson and Cooper's)
is to employ two cradles with ways constructed at different inclinations.
When the vessel has reached a certain point, it is transferred from the first
cradle to the second by means of fresh bilge blocks on the latter. The
cradles move simultaneously, and the steeper slope of the second causes it
to gradually raise the vessel off its previous bearings. In this case also
the cross pieces are pivotted for removal.
Hauling Machinery. — The subject of hauling machinery will be more ap-
propriately considered under the head of Working Equipment in Chap. xii.
* Mill. Proc, Inst, C.E., vol. Ixxii., p. 168.
474 DOCK ENGINEERING.
Sliding Slipways. — A distinct system of slipway from the foregoing is the-
sliding slipway, in which a sledge takes the place of a cradle. The waya
are necessarily well greased, but in any case, the friction is greater and
tiie wear of the structure much more considerable. The system is only
adopted in isolated instances and under special circumstances, notably at
Palermo,'^ where the configuration of the ground is precipitous. The space
available was enough to admit of a slide, but not of a line of rails, the
incline of which would have to be far less steep and therefore propor-
tionately longer. The way is formed of a large number of cross sleepers
on which four strong beams are placed longitudinally. Above the water
level these are fixed, but the lower part is connected by hinges, and floats
as soon as the weight is taken off.
Broadside Slipway. — ABailtuaydes transatlantiqiies at Lormont, Bordeaux,,
has the peculiarity of withdrawing vessels from the water broadside-on, as
against the general practice of taking them end-on. The slipway is 400 feet
long, the length of cradle being 393 feet. Either one vessel of 410 feet
length can be accommodated, or two single vessels, 203 and 180 feet long
respectively. The lifting power is 3,000 tons. The extreme width is
46 feet.
The slipways at the shipbuilding yard of the Imperial and Royal Danube
Steam Navigation Co., at Alt-Ofen, in Hungary, have been constructed on
the same plan. They have a riverside length of 650 feet, and a breadth
inland of 280 feet, of which only 180 feet is permanent way. The largest
vessels accommodated are 250 feet long and 460 tons light displacement.
Stresses in Slipways. — The power required to raise a ship upon a slip-
way is divisible into two portions — viz. (1) that for lifting the dead weight
of the vessel and its cradle, and (2) that for overcoming friction.
Theoretically, the force necessary to draw a given load, W, up a smooth
incline is something in excess of W sin 6, where 6 is the angle which the
incline makes with the horizontal. But as ^ is very small in slipways, and
tan ^ is a much simpler quantity to deal with, the expression may be
written W tan ^, without sensible error. Now, W is compounded of three
items — the weight of the vessel (w^), the weight of the cradle (tv^), and the
weight of the hauling chain and rods (w^). Of these, at least two, and
sometimes all three, contribute some frictional resistance to movement, in
addition to their own weight. There is the friction of the cradle rollers,
and possibly that of the rods, upon the ways ; and furthermore, there will
be a certain amount of friction in the hauling apparatus itself. Calling the
former amount /^, and the latter ^, and assuming a rigid base, we have the
following general expression for the pull on the hauling chain : —
P = (w + w?! + W.2) tan ^ +yi + /2. . . (132)
In an experiment made at the Dover slipway, where the gradient is
1 in 18, with a total load of 242 tons, it was found that the effective pull
* Min, Proc, LuU, CE,, voL xlviii., p. 297.
THE DESIGN OF GRAVING DOCKS. 475
on the draw-chain amounted to 22*88 tons. The pover absorbed in lifting:
242
was -yo ~ 13*44 tons, leaving 9*44 tons for the power absorbed in over-
ooming friction. This is equivalent to 3*9 per cent, of the weight lifted.
In another experiment^ made at a slipway on the River Hooghlj, with
a gradient of 1 in 24, the weight of the vessel and cradle amounted to-
602 tons, and the effective haulage to 45*2 tons. The power absorbed in
lifting being -^j- = 25*1 tons, this left 20*1 tons as the power absorbed
by friction, or 3*33 per cent, of the weight lifted.
At Palermo the friction of a sliding slip on a gradient of 1 in 13*3 ha»
been determined to be about 7} per cent., and the power required, 20 per
cent, of the whole load.
In Messrs. Lightfoot and Thomson's system, a ram for the return stroke-
has to be pushed home simultaneously with the lifting of the cradle.
Indicating the pressure on this ram by the letter 9, the inventors have
deduced the following empirical formula from a number of actual experi-
ments, and it has been found to answer with fair accuracy for slipwaya
of about 1 in 20 —
p = , + !fL±^jL^. . . . (133)
A great deal depends upon the efficiency and condition of the ways.
Unless kept clean, silt and other accumulations will cause a large increase
in the amount of resistance to movement. The fact also must not be
overlooked that some additional force will be required to overcome the
initial inertia of the load.
The Design of Graying Dooks.
■ »
The principles affecting the design of graving docks do not materially
differ from those enunciated in Ohap. vi. for the design of entrance locks.
The one exception is in regard to the floor. Locks, although the water
they contain is constantly undergoing changes of level, rarely have their
floors uncovered, and then only for purposes of repair. On the other hand,
the very function of a graving dock demands that, for the greater portion
of its useful time, it should be entirely free from water. With a natural
foundation of hard and impervious rock, this fact entails no difference in
the construction of the two chambers, but where the substrata are water-
bearing, it is obvious that the floor of a graving dock must be made
sufficiently strong to resist a hydrostatic pressure on the underside,
equivalent to the greatest head of water in the immediate neighbourhood.
At first sight it may appear that, under these conditions, the graving
dock floor is a beam, supported at each end by the side walls and loaded
uniformly. That such is not the case is evident from the fact that few
docks (if any) in the world would be capable of sustaining the estimated
476 DOCK ENGINEERING.
load. For example, the coefficient of the breaking weight of 8 to 1
concrete, uniformly loaded, may be taken at 10 tons for a unit beam (1 foot
Bquare section and 1 foot between supports). The intensity of water
pressure due to a moderate head of, say, 35 feet is 1 ton per square foot.
This means for a graving dock with only 60 feet width at floor level, a
uniformly distributed load of 60 tons on the underside of the floor. To
adequately sustain such a load in this way, the floor would need to be
38 feet thick.
For, the breaking weight of the beam is calculable from the following
formula : —
B W = -r=— X constant,
and substituting the known values, with unit breadth,
60 = ^l X 10,
whence c? = 19,
and taking a factor of safety of 4, which is equivalent to twice ( ^4) the
depth, the thickness of the floor becomes 38 feet. And this is for docks of
the smallest class. For docks 80 feet and upwards in width, the thickness
would be even more absurdly excessive.
One simple consideration will dispose of the beam theory. There is
hydrostatic pressure against the vertical faces of each extremity of the
floor amply sufficient to neutralise any tension in the latter, and subject
it entirely to a compressive stress. In other words, the floor must be
treated as an arch, either actual or, in the case of flat floors, virtual.
If we take a permissible compressive stress for concrete of 20 tons per
square foot, and consider the real or imaginary arch to have a depth or
thickness of 5 feet, the rise of the invert between the centre and sides of
the dock is given by a slight modification of formula (90), explained in
Ohap. X.
where r is the rise, I is the span, W ( = tvl) the total weight, and t the
horizontal thrust at the centre. With unit breadth £ = 20x5=100 tons,
and
6C^60 _
"^ 8 X 100 " ** '^*'
and as this is to be measured to the centre line of the thickness of the arch,
a flat floor only requires a maximum depth of 7 feet or so, which is a much
more reasonable figure, and one which accords with results gained by
•experience.
One practical observation is deducible from this conclusion — viz., that
the joints in masonry floors, if flat, should radiate towards the imaginary
centre of the invert It is assumed that concrete floors will be constructed
in a homogeneous mass, without joints.
THE CONSTRUCTION OF GRAVING DOCKS. 477
It has already been remarked that, where the natural foundation i&
sound hard rock, the necessity for an artificial floor to withstand hydrostatic
pressure disappears. At the same time, care must be taken to see that
there is no possible infiltration of water under the sill. The slightest film
can transmit all the pressure of the external head. To prevent any such
contingency — one inevitably producing disaster — it will be well to havo
numerous ground drains communicating with the surface of the floor, so
that the water may have free vent, and the worst effect of infiltration will
be some leakage or a possible flooding.
There is yet another side to the question. When a ship is dry-docked,
her weight is transmitted through the keel-blocks to the floor, the centre
line of which consequently undergoes a shear on each side of the blocks-
equivalent to this weight. And, as the imposed stress due to the vessel is
best taken in the form of compression, it will be advisable to design the
floor so that it may possess a second real or virtual arch, in this case upright,,
not inverted. A slight camber in the upper surface is useful for draining
the water to the side channels.
The Construotion of Graving Books.
Masonry at one time constituted the material most in favour for the
construction of graving docks, but of late years Portland-cement concrete
has superseded it to a very large extent. Either material is extremely
durable,* but concrete has the advantage of greater economy in most cases*
Timber has been, and is, largely used in the United States. It is, however,
much inferior to stone or concrete in durability, and there are indications
that the desirability of a more permanent form of construction is becoming
recognised. One advantage of wood is stated to be that it is safer than
stone to work upon in frosty weather, ice being less likely to form and
remain upon its surface. The claim is of dubious validity. Another
contention, that timber-work is injured less than masonry by the severity
of North American winters, strikes one as being untenable and even
absurd, if any analogy exist in the behaviour of the two materials in this
country. Timber docks are certainly much cheaper to construct, and
herein, apparently, lies their most effective recommendation.
The methods adopted in building stone or concrete docks are identical
with those in building locks, and the general features of these having
already been discussed in Chapter vL, the subject need not be further
considered.
In the construction of timber docks, the most prevalent practice is as
follows : — The site of the floor is first enclosed within continuous sheet
piling, formed of half-timbers having tongued and grooved joints, and the
whole area is then studded with bearing piles of whole timber, driven at
* The deterioration of concrete work in certain graving docksi as at Belfast and
Aberdeen, has been the subject of an inquiry in the Chapter on *' Materials," to which
the reader is referred for an explanation of the phenomena.
47 S DOCK ENGINEERING.
intervalB of 3 feet or more. Under the keel-blocks, the piling is still more
concentrated. Their heads having been cut off to a uniform level, the piles
are connected by longitudinal and transverse beams some 12 inches square,
upon which is laid the 3-inch planking forming the floor surface. The pile-
tops and the longitudinals are bedded in concrete provided with a smooth
sloping surface to drain off the water.
Square balks, set at an angle of about 40 degrees, form an inclined
foundation for the altar courses at the sides of the dock. The courses have
vertical and horizontal faces and splayed undersides. The supporting
timbers are carried on rows of piles, pitched about a yard apart. Above
the concrete under floor level, the sides are backed with clay-puddle,
confined within a second and outer row of sheet-piling driven well down
below the floor level.
A combination of timber, stone, and concrete construction is exemplified
at a graving dock (fig. 461) at Halifax, Nova Scotia.* The substratum of
the dock is rock, and it was proposed to form a floor of concrete upon this
€trd/
I
Fig. 461. — Section of Graving Dock at Halifax, Nova Scotia.
Scale, 50 feet = 1 inch.
foundation, 2 feet thick, but, to meet the wishes of the Oity Oorporation, a
pitchpine floor was substituted, laid on sleepers bolted to the concrete,
which was reduced to a minimum thickness of 12 inches. "The flooring
has proved a great convenience, as, when the dock is pumped out, the water
drains away from the surface immediately." Above the rock level the
walls consist of rubble-in-cement backing, and they are faced with concrete,
3 feet thick, from top to bottom, the altars being capped with granite,
12 inches thick.
Mud docks of a very primitive description are apparently still in use at
some insignificant oriental ports, but they do not call for any serious notice.
Tsrpes of Floating Books.
The earliest floating docks were of wood, with a sectional profile
resembling that of a ship. They were fitted with a pair of gates at one
end, which were closed after the entrance of a vessel, and the impounded
water was then pumped out.
Wooden docks of a later type are known as the " Sectional Dock " and
the " Balance Dock."
♦ Parsona on " Halifax Graving Dock, N.S.," iftn. Proc IneU CM, voL cxi.
THE SECTIONAL AND BALANCE DOCKS. 479
"The Sectional Dock, as its name implies, is divided into as many
sections as are required for the particular vessel to be docked. Each
Bectinn consists of a rectangular wooden box made watertight, and in the
ends of these there is an open wooden framework of a height somewhat
greater than the depth to which it is proposed to sink the dock. Within
this frame a wooden watertight box slides up and down, which can be fixed
by means of a rack and pall to any required position. These boxes or
tanks serve the purpose of keeping the base or lower part of the dock
steady, water not being allowed to enter therein. Thus, a complete dock
consists of a series of eight or ten independent compartments below, with
two movable air chambers to each ; and, although there are certain timbers
connecting the different boxes, they are not constructed so oa to enable any
box to support the adjoining ones." *
A disaster occurred to one of these docks at Oallao, involving the
sinking of a ship, by reason of the disconnected compartments yielding to
unequal stress.
TRIKSVESSC SECTION.
Pig. 462.— Cartagena Floating Dock.
The Balance Dock is an attempt at improving the sectional dock.
There is only one compartment, subdivided internally into a series of
separate chambers. Bocks constructed on this principle have generally
been successful, and have had considerable vogue in the United States.
Iron docks came in about the year 1859. They were introduced by
Mr. Kennie at the naval arsenal at Oartagena, and based on the principle
of the balance dock of Mr. Gilbert. A transverse section of the Oartagena
Dock is shown in flg. 462. It had a length of 324 feet, a breadth of
105 feet, and a lifting power of 11,500 tons.
In 18C0, the elliptical, or U section, which had disappeared with the
earliest timl>er types, was reproduced in the Bermuda Dock, and continued
to be adopted at intervals. At the present time, the rectangular shape is
almost the invariable rule. The U section was generally fitted with gates
* Beanie on "Floating Docks," Min. Pnx. Inet. O.E,, voL izxi.
4So DOCK ENQINEERING.
to increase its stability ; gates and caissons ^re quite unnecessary and are
rarely used in connection with the rectangular section.
Herr Howaldt^ of Kiel, advocatea a system of composite docks which
ho has devised, the frames being of iron or steel and the deck and bottom
sides of wood. He states, as the result of his experience, that while with
metal plating, the girders must not be more than 2 feet apart, with planks
of pitchpine or beech, 4 inches thick, the frsmes can be placed 4 feet
apart, without the least deflection in the panels. The advantages claimed
for the system are economy in construction and maintenance (wood requiring
less atteDtion than iron), and a certain amount of natural flotation, which
reduces the pumping power required. This last contention is of doubtful
value : the bulk of a wooden ship largely discounta its natural flotation.
Fig. 463. — DepoBitiDg Dock.
Fig, 46*.— Off-shore Dock.
The restriction in beam-accommodation imposed upon a double-sided
dock led Messrs. Clark and StandGeld, about the year 1S77, to design the
depositing dock, in which one of the vertical sides is suppressed. This has
given rise to two varieties, according to the means adopted for maintaining
equilibrium. The term Depositing Cock (fig. 463) is applied to a dock
freely floating and balanced by an outrigger. A similar dock connected
with the shore by means of hinged arms attached to strong columns, is
known as the Off-shoie Dock (fig. 464). The off-shore dock is much more
DESIGN OF FLOATING DOCKS. 48 1
stable than the depositing doc^, though the latter is, of course, well within
the limits of practical safety. Another difference between the two types
is that the off-shore dock is constructed in one continuous pontoon, which
is a lighter form of construction than the separate caissons of the depositing
dock.
Design of Floating Docks.
The design of floating structures being the particular province of the
naval architect, it is manifestly outside the range of the present work to
enter into a discussion of any of the specific problems or details connected
with the disposition and arrangement of floating docks. The broad prin-
ciples of the equilibrium of floating bodies have already been enunciated,
in connection with the subject of dock caissons, in Chapter viii., and it
would certainly be inadvisable to do more than supplement the information
therein contained by a few remarks of a general nature, relating to the
subject at present under consideration.
In the first place, then, with a given length and displacement, an increase
in breadth means an increase in stability, hence a broad beam is an advan-
tage to a floating dock. The usual proportion of beam to draught lies
between 8 and 10 to 1.
Fig. 465. Fig. 466.
Secondly, a rectangular transverse section has a lower centre of gravity
than a curved section, and therefore is more stable. It has already been
pointed out that docks with elliptical or U-shaped profiles were fitted with
gates j the object of these is to lower the centre of gravity.
Thirdly, the less the height of the sides, consistent with the require-
ments of shoring, the less tendency there will be to top-heaviness, with
the concurrent advantages of greater light and ventilation in dealing with
vessels to be repaired.
Lastly, the more compartments in a cross-section, the greater the stability
under water ballast. This is evident from figs. 465 and 466, which repre-
sent two fioating tanks containing water, and slightly displaced. The
distribution of the water after displacement is much more uniform in
the subdivided tank than in the other, and there is also less surging
motion.
31
482
DOCK ENGINEERING.
Frooess of OTerhauling a Self-Dooking Floating Dock.
The manner in wiiich a modem floating dock, constructed on Messrs.
Clark and Standfield's system, undergoes a thorough overhauling is hoth
ingenious and interesting. It will he readily understood from an inspection
of figs. 467 to 474.
In the first operation the vertical sides are dealt with. The whole
structure is sunk, to the extent shown in fig. 467, hj admitting water to
the side and floor compartments alike. The dock is then raised hy
Pig. 467.
Fig. 469.
Fig. 471.
R^
W
Fig. 473.
Fig. 468.
\
K
Fig. 470.
Fig. 472.
\
^
^r
/:
Fig. 474.
pumping out the floor pontoons alone. This hrings it into the position
shown in fig. 468. Next, the water is allowed to escape from one of the
sides, and the dock takes a list sufficient to raise that side well out of
the water (fig. 469). Each side is dealt with in this manner. The dock
is then restored to level trim, with all its compartments empty {^g, 470).
The dock floor is next undertaken. It is formed of a series of pontoons
extending the whole internal width of the dock, and capahle of being
KEEL-BLOCKS.
483
entirely disconnected from each other and the sides. Usually one pontoon
is dealt with at a time, and the operation consists in raising it above the
rest. The pontoon is separated from the sides by an open space of 2 feet,
to which water has free access. Attachment is made by means of " fish-
plate " joints, consisting of steel lugs, secnred together by steel taper pins.
The drainage junction-pipes between the pontoon chambers, and the pumps
in the side walls, are first of all disconnected. Then the taper pins are
withdrawn. To complete this step, it is necessary to tilt the dock slightly,
as in fig. 471, even trim being afterwards restored (fig. 472). One pontoon
is now floating clear of the remainder of the structure. The dock is next
sunk by the re-admission of water into its compartments until the relative
positions are as shown in fig. 473. At this stage the floating pontoon is
re-connected to the sides, at a higher level, by means of similar lugs and
pins. The dock is raised bodily by pumping, the single pontoon leaves the
water, and the operation is complete (fig. 474).
Docks of L section have their component pontoons berthed upon one
another, in the ordinary manner of docking a vessel.
Equipment of Bepairing Books.
The various items for the equipment of a repairing dock include keel-
blocks, bilge-blocks, side-shores, lifting cranes, capstans, snatch blocks,
bollards, hooks, dbc.
910c HL&VATlOfl
Scde, ,^o^*
HAI^ tMV
CLSVATIOM
Fig. 475.— Keel-block, Belfast.
1. Keel-blocks. — These are for the purpose of affording a uniform and
level base for a ship's keel, and in order to give ready access thereto, they
stand a few feet above the dock floor. The height usually ranges between
2 feet 6 inches and 4 feet. The greater height involves a corresponding
additional depth of dock to accommodate the same class of vessel, but owing
to the headroom it affords, the cost of repairs is reduced. The best material
for keel-blocks is a matter of dispute. Cast iron was very largely employed,
with timber caps, until the accident to the " Fulda" threw casMron blocks
into disrepute; most unjustifiably, because accidents have occurred with
484 DOCK ENGINEERING.
other kinds of blocks. Many engineers prefer wooden blocks — oak for
preference, pitchpine often on account of its cheapness. In the latest and
largest graving dock at Liverpool the blocks are of cast iron surmounted by
a 12-inch birch log, capped with 3 inches of soft wood. Similar blocks,
capped with greenheart, are used at Belfast (fig. 475). On account of the
flotation, wood blocks must be anchored. Curved cast-iron caps have been
used at Amsterdam, the object being self-adjustment between block and
ship. With the same object in view, hydraulic blocks have been proposed,
but the consequent uniformity of pressure produced all the effects of rigidity,
and the method was abandoned after trial. Steel, greenheart, elm, and teak
have also been employed for blocks.
The distance apart of the block centres varies from 2 to 5 feet, being
governed by the load to be carried. Wide intervals, where possible, are
convenient. On the other hand, it is often necessary to support a large ship
by inserting temporary intermediate blocks between the permanent ones.
The large Atlantic liners are continuous-blocked in this fashion for a great
portion of their lengths.
As regards shape, wedge-shaped blocks have been found most convenient
for adjustment. The wedges should be readily removable and portable.
Wooden blocks, however, are generally rectangular and bound at the ends
with iron bands.
Bilge-blocks or Side Cradles are not so commonly employed in graving as
in floating docks, though they form useful adjuncts to keel-blocks. Their
drawback is that they rather interfere with freedom of movement, and
consequently they are arranged at greater intervals — say, about 50 feet.
Their upper surfaces have to be adjusted to the level of the ship's bilge.
Sometimes props under the bilge keels are substituted for them.
Side-shores. — These form a series of lateral supports to a vessel upon the
blocks. They are of wood, about 9 or 10 inches square at the centre,
tapering slightly each way to the ends, which are bound with iron. They
are lowered into position as the pumping proceeds, in somewhat primitive
fashion by means of ropes, and are tightened up with wedges, so that one
end bears firmly against the vessel's side and the other against an altar
course. It has been suggested that a series of horizontal steel shores,
worked in and out of the sides of the dock by mechanical means, would be a
great improvement. No doubt the method would be more scientific, but it
has certain obvious difficulties attached to it in the way of regulating the
level of the shores so as to suit ships of all sizes. Moreover, since pumping
is a process involving some time, ample opportunity is afforded for setting
shores by hand without causing extra or undue delay.
Hooks, fixed to the quay at coping level with rope moorings, are some-
times employed for securing a vessel in position, more especially when she
is only shored on one side, as in the case of a graving dock capable of
accommodating two ships side by side. The vessel is then given a slight list
towards the nearer quay. Bollards and mooring posts serve the same purpose.
DISTRIBUTION OF PRESSURE ON KEEL-BLOCKS, 485
Timber Slides, of smooth granite, in the side walls are handy for the
purpose of lowering shores and other timber, but their use is not universal,
as in many cases the logs and planks required are thrown into the water
while pumping is still proceeding.
A Rudder Pit is a useful feature in the event of the removal of a ship's
rudder, though many graving docks are without them, and they are only
required on rare occasions. There are two such pits at the Canada Graving
Dock, Liverpool, each 50 feet long, 6 feet wide, and 16 feet 6 inches below
iioor level. When they are not in use for this particular purpose, the
keel-blocks are continued over them, being supported on stout girders.
A Travelling Crane of large power and wide range, for lifting heavy
machinery in and out of a vessel, is essential. A propeller may have to be
lifted from the dock bottom or even from the ship's hold, and in the latter
case it would have to clear the hatchway coaming and the bulwark, both of
which will in most cases be above the coping level. A lifting power of not
less than 25 tons and up to 50 tons should be provided, with a clear outreach
beyond the centre line of dock floor, and a height of 30 feet from coping
level to under side of jib. The great amount of outreach is more particularly
requisite in the case of vessels with twin screw propellers.
In addition to hydraulic mains for gate machinery and cranes, it is an
advantage to utilise the pipe trenches for the conveyance of electric or
pneumatic power to drilling machines, which are very commonly needed to
remove plates from the hulls of ships. Portable electric lights are extremely
serviceable beneath a ship's hull.
Distribution of Pressure on Keel-blocks.
The distribution of the pressure of a ship's keel over the blocks in a
graving dock is a very difficult and complex problem, and one to which no
satisfactory solution has yet been propounded, despite the attention which
it has received from many eminent scientists and technical experts. Yet the
question cannot be ignored, for it has been the cause of several accidents of
a very serious nature. A recent disaster which has attracted widespread
notice and caused much misgiving, if not dismay, is that which occurred to
the North German Lloyd s.s. **Fulda*' while in No. 2 Graving Dock, Birken-
head, on 2nd February, 1899. Not more than 15 or 20 minutes elapsed, from
the time she was left dry upon the blocks till she crashed through them to the
dock floor and received such injuries as to become a total loss, constructively.
The data involved are these : — The " Fulda " was a vessel 430 feet in
length between perpendiculars, 45 feet 9 inches in breadth, moulded, and
36 feet 6 inches in depth, moulded. Her displacement, as laden at the time
of the accident, was about 6,600 tons ; she had a bar keel 12 inches deep
and 3^ inches wide ; the blocks upon which she was docked were of cast
iron, with 6-inch greenheart caps and 3 inches soft wood on top of the
greenheart (flgs. 476 to 479). These blocks were 2 feet 6 inches high and
486
DOCK ENGINEERING.
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DISTRIBUTION OF PRESSURE ON KEEL-BLOCKS. 487
4 feet 6 inches apart from centre to centre. The amount of overhang
forward was very great. At one-fourth of the Tessel's length, measured
from the stem, the keel rose f inch, and continued to rise as it proceeded
forward. The condition of things is shown in fig. 479, the black blocks
indicating the extent of the supported part of the keel.
The exact sequence of the occurrence was never clearly ascertained, the
evidence being somewhat conflicting, bat the most competent witness stated
that he found the blocks flying out at the after end of the ship first, and then
the forward blocks came down. On the other hand, Dr. Elgar, who was
called in as a consulting expert by the Mersey Docks and Harbour Board,
inclined to the opinion that the catastrophe was due to the great pressure
imposed on the forward blocks by the excessive overhang of the vessel's
stem, and, therefore, that disruption began in that quarter.
In a paper* read before the Institution of Naval Architects the same
year, Dr. Elgar gave the reasons for his decision, and entered very minutely
into the question of the probable amount of stress produced in the foremost
loaded block, deducing a pressure of 178^| tons. Without desiring in the
least to depreciate the care and skill with which the mathematical calcula-
tions were carried to their conclusion, it cannot but be felt that the postulates
were too hypothetical to justify any definite numerical result. It is, in fisust,
only possible to approach the question by means of certain assumptions,
none of which may be accurately, or even approximately, true. For
example, it has to be taken for granted, either that the blocks were elastic
or that they were rigid, the keel flexible or inflexible, and the probability is
that no one of these conditions prevailed throughout.
It is useless to go into the matter again in so far as the '^Fulda" is
concerned. Whether the blocks were sheared at the forefoot or abaft the
middle (and it is a strange complication of the whole aflair that the blocks
had been in use for 40 years and the '* Fulda " docked several times before
without mishap), the fact remains that the pressure upon the keel-blocks
is very unevenly distributed, and is certainly very great on the forward
blocks under any ship of ordinary design.
About the time of the ''Fulda" disaster, the author made a number of
careful observations of the actual profile assumed by the keels of various
vessels in graving dock. In all cases he found two regions of great de-
pression— one immediately abaft the forefoot and the other amidships under
the machinery. In these localities, the keels had crushed the soft wood
caps to a much greater extent than elsewhere, there being a maximum
diflerence of level in some cases of as much as 1^ inches.
The intricacies of the problem are too numerous for any exact solution,
but if we choose to conflne our investigation within certain limits, we may
arrive at a result which will have some relative value. We will therefore
briefly deal with the general case of the distribution of stress under a system
of irregular loading, making the following assumptions : —
* Elgar on **The Supporting of Ships in Dry Docks," Afin. Proc. Inst. \.A,, 1899.
488
DOCK ENGINEERING.
1. That the vessel is a rigid structure — i,e.y there is no bending or
yielding in any part of the keel.
2. That the blocks are perfectly elastic — i,e,, the amount of compression
is proportional to the load.
3. That the line of keel coincides with the line of blocks — i,e., there is
no initial stress due to a cambered keel.
The converse of all these postulates is equally likely to hold good in
practice.
Let A B = ^, represent the total length of a ship (fig. 480), and O R, the
vertical line through its centre of gravity, taken for simplicity through the
centre of the ship. Let W be the total weight.
If now the vessel be supported uniformly throughout its entire length,
the pressure diagram will be the rectangle A B C D, in which if A D = a,
and A B = Z, then al^W.
Z Y
I I
I''
,'' I
I .'
Fig. 480.
Secondly, suppose the vessel to have an overhang equivalent to one-fourth
of her length, so that the supported portion of her keel is K B = f Z. If
the load were distributed over the supported portion only, so that the
centre of pressure coincided with the middle point, Y, of that length, there
would be a uniform intensity, a^, determined by the consideration,
aj X f Z = W (134)
But this is not the case, for the centre of pressure is still at O, while
the centre of support is at Y, giving an eccentricity O Y = —^ ; i.e.,
one-sixth of the supported length. Now, we have already determined in
connection with stresses in wall joints (Chap, v.) that when the eccen-
tricity of pressure is one-sixth of the length of the base, the intensity is
zero at the inner, or further, edge, and a maximum of twice the mean
uniform stress at the outer edge. Hence, if we draw K L = 2ap and join
DISTRIBUTION OF PRESSURE ON KEEL-BLOCKS. 489
L B, we have K L B as the pressure diagram for an overhang of one-fourth
the vesseFs length.
For overhangs greater than this, we may proceed by analogy thus: — Take
the point M as the limit of the supported length, and make O T = 2 O M.
M T
Then the eccentricity of the point O is O Z = — ^. Hence, make
9 W
where L2 is the length of effective base M T. Join N T, and M N T is the
pressure diagram. Although the vessel apparently receives support from
T to B, such, as a matter of fact, is not the case, the compressive stress
passing through zero value at T to a negative value beyond that point. In
other words, there would be a gradually increasing tensile stress from T to
B, if the vessel were fastened down to the blocks.
Similarly, if the forefoot extend to P, take O S = 2 O P. Draw
P Q = 2 Og, where
flg l^ = Wj as before.
Join Q S^, and P Q S is the pressure diagram under those conditions.
Any number of points may be found in this way, and since
LKxKB = NMxMT = QPxPS = 2W,
we may write down the general equation —
X y = constant, (1^^)
so that the curve L N Q is a rectangular hyperbola, with its origin at O,
and the lines O A and O R as its asymptotes.
This equation is only applicable to values of x not exceeding K O.
When the overhang of the vessel is less than one-fourth of the total length,
the compression does not vanish at B, but gradually increases as the forefoot
decreases, until it attains a maximum value of B 0, with the disappearance
of all overhang at the stem.
Consequently, we must substitute for (135) another equation conforming
to the altered conditions. We obtain this readily from the investigation in
Ohap. V. already alluded to. There it was seen that when the eccentricity
was less than one-sixth of the base, the value of the greatest intensity
of pressure at the outer, or nearer, edge of the joint was
Y = a + y,
where a = the uniform intensity due to zero eccentricity under similar
conditions of load, and
Q a X
y = -J-,
X being the eccentricity.
Apply this to the case where the rise of the vessel's stem begins at the
point I. Then the length of base is I O = Z^, and
W
490
DOCK ENGINEERING.
l.k=
The ecoentricUy is^ - ^= jp^ which is accordingly known. Make
and
TT ^
IJ = -y- +
^4
6 Wa?^
6W
X,
11^
Join J IT, and IJ U B is the pressure diagram.
Similarly at G we have
W
a^ = -V-, where Zg is the length G B;
6Wa;g
and
CV =
W 6Wa;,
L
IL
x^ being, of course, -r — 4-
Joining H V, we
\smM §
have the pressure diagram G H V B for these
particular conditions.
In this way, we have found a series of points,
D F H J L N Q. Joined together, they form a
curve which may be termed the curve of maximum
pressures, since any ordinate, £F, GH, I J, kc.j
is a measure of the intensity of pressure at the
outermost keel-block, corresponding to an over-
hang from that point.
With the limited space at disposal, it is not
possible to enter into a discussion of the modifi-
cations caused in the above equations by a depar-
ture from any of the conditions upon which they
are based. It must be stated that such modifi-
cations will often entail values largely exceeding
those given, but as they, too, are founded upon a
series of hypotheses, no practical advantage would
accrue from the very complicated investigation of
their influence. The point to be really emphasised
is the absolute necessity for a large margin of
safety.
The diagram (fig. 481) shows, in the case of
the Onnard s.s. '^Etruria" and her sister ship the
^'Umbria,'' the relative distribution of weight
throughout the length of each vessel. The dotted
line indicates to scale the intensity of pressure upon the keel-blocks.
GRIDIRONS AT LIVERPOOL.
491
supposing each vessel to be uniformly supported throughout her entire
length.
The following table illustrates the amount of overhang in typical ships
of the present day : —
TABLE XXXVI.
Overhang.
KeeL
Name of Vegsel.
Extreme
Length.
Nett
Registered
Tonnage.
Forward.
Aft.
Kind.
Size.
Inches.
Feet.
Feet.
Feet
Cevic, .
520
52
41
Plate,
10 X
3
5,402
Georgic,
670
52
36i
>i
10 X
3
6,570
Tauric, .
476
52
8
**
10 X
3
3,670
Lake Superior,
415
26
• • •
Bar,
5i X
9
2,897
Manchester City, .
461
55
45
...
• • •
3,727
Cymric,
600
52
33^
Plate,
12 X
3
8,508
Etruria,
520
95
• • •
Bar,
6 X
10
3,690
Teutonic,
580
78J
35
PUte,
17 X
3
4,269
Campania, .
6-20
95
...
• • ■
• • •
4,973
Cufic, .
444
42i
10
Bar,
5i X
9
3,122
Parisian,
455
27i
*••
• • «
• • •
3,385
Aurania,
488
50
10
Bar,
7 X
10
4,029
Oceanic,
705
87i
40
Plate,
18^ X
34
■ 6,916
Winefredian,
570
55
...
ft
11 X
3
6,816
New England,
570
55
15
tf
12 X
3
7,416
Norseman, .
510
42^
12
i}
10 X
3
6,129
Afric, .
670
45
13
i>
12 X
3
7,804
Ivemia,
600
80
30
...
• ••
9,052
Celtic, .
704
m
32A
Plate,
ISi X
H
13,448
Gridirons at Iiiverpool.
There are two gridirons existing at Liverpool. One, in a recess at the
Clarence Graving Dock Basin, has a length of 313 feet 6 inches and a breadth
of 25 feet 6 inches. The logs or blocks (fig. 482) are 11 inches wide by
- 4' 7--.
p ff
/■y'^ ''<y' ,-yi
Fig. 482. — Gridiron at Liverpool.
14 inches deep, laid 4^ feet apart, centre to centre, ui>oq masonry blocks on
a concrete foundation. There is a fall of 2 feet 5 inches in the length of the
gridiron, the lower end of which is 20 feet below high water of ordinary
spring tides. The other gridiron is at the King's Pier, and has a kngth of
509 feet and a breadth of 26 feet. The blocks in this case are level
throughout.
DOCK ENGINEERING.
Hydraulic Ziift at London.
The following accouat of Clark's hydraulic lift at the Victoria Docka,
London, is extracted from an article by Mr. G. B. Reonie in the Praeticai
Meohanic's Journal Record o/tlte Great Exhibilion of 1862 : —
" The lift, (fig. 483) oonaists of an excavated cbaanel, of about 300 feet
long and about 60 feet broad, on each eide of which 16 caat-iron columns,
6 feet in diameter, are sank about 12 feet into the ground, 20 feet from
centre to centre. At the bottom of the column there is a hydraulic preaa or
lift. The diameter of the ram is 10 iocheB, with a travel of about 25 feet.
Oa the top of the piston or ram a wrought-iron croashead is fitted, from
which iron links are suspended and connected with a cBsC^iron girder, one
on each aide of the colnnin, ao that there are 16 coupled girders of about
60 feet length and 20 feet apart, each couple being suspended and lifted by
Fig. 483.— Hydraulic Lift.
two hydraulic rams or pumpa. On the top of theae girders a pontoon is
placed at the requisite length. These pontoons vary from 150 to 320 feet
in length, and are 59 feet broad. The smaller are placed on S sets of coupled
girders and the Urger on the whole 16. They are made of sufficient depth
for stilTness and in order to give the required displacement, bo that when
empty they hsve buoyancy enough to keep the vessel welt out of the water.
The pistons or rams are worked by a pair of horizontal engines made by
Messrs. Easton & Amoa These engines are on the expansive condensing
principle, with one high-pressure cylinder of 23 inches diameter and 2 feet
stroke, and two expansive cylinders of 33J inches diameter with the same
stroke. The steam expands from the small cylinder into the two larger
ones ; pressure of steam per square inch, 50 lbs. ; iodicated horse-power, 120.
The engines work 12 hydraulic force pumpa of 196 inches diameter and
3 feet stroke in three groups — viz., two groups of 3 and one of 6 pumps.
SLIPWAY AT DOVER. 495
The amount of pressure obtained is 28 cwts. per circular inch, equal to about
4,000 lbs. per square inch. From these pumps the water is discharged
through wrought-iron pipes, ^ inch internal diameter and 1 inch external,
and above 10,000 feet in length.
" The following is the manner of docking a vessel : — The girders with
the pontoon upon them are allowed to sink to the depth required for the
particular vessel to be docked. She is then hauled over the pontoon and on
to the blocks and shored, or rather wedged up by movable bilge blocka
instead of breast shorea The pontoon and vessel are lifted out of the water
and the water in the pontoon allowed to escape by valves. When empty
the valves are closed, the girders lowered, and the pontoon left to bear the
whole weight of the vessel and to be moved into any suitable position. To
give greater accommodation Mr. Edwin Clark arranged a system of shallow
docks, eight in number, communicating with a shallow basin of about
500 feet square, into one of which the pontoon has to be floated. The space
occupied by the docks and basin is about 25 acres. Many vessels have been
already lifted and repaired in this manner, the largest of which, the
* Calcutta,' is of 1,800 tons burthen."
Slipway at Dover.*
Originally constructed in 1849, the Dover slipway underwent an enlarge-
ment in 1888, being lengthened to 556 feet, with a capacity for vessels up
to 850 tons deadweight. The gradient is 1 in 18, and the width at quay
level, 52 feet (see figs. 484 to 491).
'* The upper part of the slipway is in made ground for a length of about
370 feet, and the remaining portion is upon the chalk. In the made ground,
a layer of cement concrete, 3 feet 6 inches thick, with an additional foot
under the centre pair of rails, is laid at the required inclination. Embedded
in this are fir cross-sleepers, 1 2 inches by 6 inches, 32 feet long and about
11 feet pitch, carrying the longitudinals to which the cast-iron rails are
trenailed. In the lower portion of the slip, the cross-sleepers are laid
directly upon the chalk, with only enough concrete to bed them evenly, and
are held down by six bars, about 2 feet long, driven into the rock. The
upper part of the slip, for a length of about 260 feet above low water mark,
is paved with Kentish rag, flush with the tops of the longitudinals, and the
lower portions with bricks on end."
There are three pairs of cast-iron rails, in lO-foot lengths, and weighing
69 lbs. per lineal yard, the centre pair and rack plate being in one. The
single rails are bossed out at the ends and centre, and secured to the
longitudinals by six trenails, the double rail being secured by trenails on
each side of the rack plate.
The cradle is in four sections — two of them, forming the main cradle,
are together 133 feet long, the remaining two being auxiliary pieces, 25 feet
* Beer on " Ship Slipways," Min. Proc. Inst, C.E,, vol. cxviii.
494
DOCK ENGINEERING,
and 15 feet long respectively. The main cradle consists of three lines of
longitudinals, supported upon rollers, travelling on six lines of rails,
carrying seven pairs of cross pieces or bilge-cods. The centre longitudinal
is made up of two 10-inch by 6-inch pitchpine timbers, bolted together with
a 5-inch by l{-inch flat iron bar between them, and 5-inch by l^inch banr
on each side. The central iron bar runs the whole length of the main and
auxiliary cradles, and is increased to 2^ inches thickness above the first
section of the main cradle. The side bars run through to within 26 feet of
lii+44-
'lt$fm. Oriflitml Slipwty....'.\l
CtmUNCCTO
AIVCR DOUR
I i rrVl [ i - n Tl f - ] ^ ^^fl T - TT ] f III i I \ f f TiTI t SI l\
■ 1 ffl: T ! I jtmt MTtm
UONGmiDINAL CLCVATION^
Figs. 484 and 485. — Plan and Elevation of Slipway at Dover.
q(/o> L*vi t
H? 6 Flat- iron bars Jrivmn into tho Rock
SECTION C. O.
Figs. 486 and 487.— Dover Slipway.
the bottom of the cradle. The centre longitudinal is supported by 83 pairs of
rollers, placed directly underneath the main cradle, and the auxiliary cradles,
by rollers about 3 feet apart. At the centre portion of the main cradle, the
side supports are formed of 12-inch by 5-inch longitudinals, carried by two
pairs of rollers under each bilge-cod at the upper and lower ends ; the
longitudinals are jointed on the inside, so as to bring them directly over
the inner rails of the outer pairs, and they are carried by two single rollers
on each side, under the bilge-cods.
SLIPWAY AT DOVER,
495
The cross-pieces, or bilge-oods, are of oak, the four central pairs being
37 feet long and the remaining three, 33 feet long. They are secured to the
centre longitudinal by placing the ends of a pair of cods together, and
wedging out againsfc two cast-iron knee-pieces with small teeth on their
faces, these fit into holes in the cods. The bilge-cods are shaped on the
upper face to a slope of about 1 in 14, and for the greater part of their
length, strips of iron, 3 inches wide, are let into them and upon these run
the sliding bilge-blocks. The longitudinals at the bottom of the cradle are
framed into oak cross-pieces, and are stiffened by four cast-iron brackets.
Figs. 488 and 489.— Plan and Elevation of Cradle.
:^X&^-^
o !G v&%ar i±^Ai^ ^A
Figs. 490 and 491.— Details of Cradle.
At about every 20 feet in length of the main and auxiliary cradles, a
pawl is fixed under the centre beam, working in the rack between the rails.
When not in use, it may be lifted up into a horizontal position. The
auxiliary cradles have no bilge-cods or blocks. Chains are fixed to the
sides of the main cradle and attached to the auxiliary lengths near the
centre. They have a sectional area of 1 square inch and are provided with
adjusting screws. The rollers are 8 inches in diameter, 3^ inches wide on
the face, with a flange | inch deep. They are of iron, cast round a If -inch
Bessemer steel shaft, bossed out and roughened in the centre. The wrought-
496 DOCK ENGINEERING.
iron draw-rods are double and have a minimum sectional area of 16 square
inches, a length between centres of 12 feet 6 inches, and a total length of
312 feet 6 inches. There is also a draw-chain, 49 feet long, with the same
sectional area.
The Kaiser Graving Dock at Bremerhayen.''^
This dock was built by the State of Bremen, between 1896 and 1899,
to accommodate the large new ships of the North German Lloyd, to which
Company it has been let. It is entered from the " Kaiserhafen," which itself
is connected by locks with the estuary of the River Weser. It is illustrated
in figs. 492 to 499.
The maximum available nett length of the dock, measured at the level
of the keel-blocks, is, in round figures, 741 feet. The dock in this case is
closed by a floating caisson, placed outside and bearing against the square
quoins of the pierhead of the entrance. In its normal position, however,
* the caisson is berthed 13 feet further inwards at grooves provided midway
in the entrance, and, when in this position, the nett length of the dock is
only 728 feet. There is yet a third sill, with corresponding grooves for the
caisson, within the dock and enclosiog a length of 545 feet.
The side walls of the main entrance have a batter of 1 in 4, and the .
mean width of the entrance is about 92 feet. The sill of the dock is laid
8 inches below the sill of the entrance lock between the river and the
Kaiserhafen, and is 23 feet 6 inches belo w the local zero. Ordinary high water
is 11 feet 9 inches above zero, giving a draught over the sill of 35 feet 3
inches ; on extremely rare occasions, however, the water in the wet dock
may fall to 6 feet 6 inches above zero, and the available draught then
becomes 30 feet.
The width of the dock bottom has been arranged so as to leave a
clearance of 6 feet for workmen on each side of the hull of a vessel, 82 feet
wide. The central strip upon which the keel-blocks rest has, like these, a
fall of 1 in 600, at the side there is a fall of 1 in 450 towards the inlet
channels of the pumping station well, which are placed in the western side
wall of the dock behind the inner sill. The floor was subsequently raised
for a length of 98 feet at its inner end, so that workmen who are engaged
in repairing a ship's screws, can start upon their work without waiting for
all the water to be pumped out. The height of the keel-blocks is 3 feet
6 inches, and this also represents the depth of the dock below the sill.
The dock is closed by a floating caisson, which only diflers from those of
ordinary construction in that it carries a 20-ton crane. The dock can be
closed in twenty minutes.
The keel-blocks are entirely of timber, spaced at 4 feet 6 inches centres,
and have a base area of 6 feet by 20 inches. The upper portion consists
of oak logs, bolted together, and the lower portion of pitchpine timbers,
♦Rudloflf on "Docks," Int, Nav, Cong,, Dusseldorf, 1902.
[To AUM pag4 m.
ir Oraviag Dock at BremerhaveD.
GRAVING DOCK AT BREMERHAVEN. 497
secured in the same waj. The bilge-blocks, for supporting the bottom of
a ship on both sides of the keel, consist of strong pitchpine timbers,
arranged scaffold fashion, resting upon cradles, which are drawn under the
ship and adjusted by wire ropes, passing through rollers. The cradles
move on special slides bordered with iron, and are spaced 27 feet apart.
The graving dock is constructed parallel to and adjoining a large
sea-lock, which, generally speaking, was built under the same conditions
as the dock. The experience, gained during the former undertaking,
proved very useful in carrying out the second without any serious inter-
ruption. The work proceeded in the following manner : —
Preliminary operations consisted in digging out trenches to a depth of
3 feet 3 inches below zero or about 14 feet 9 inches below ground level, by
means of a land dredger, and the excavated material (soft clay) was carried
off in tipping waggons and utilised for raising the ground all over the
harbour site. In the trenches thus formed, 1 2-inch sheet piling was driven,
averaging 55 feet in depth, to enclose the dock foundation proper. A
second row of piles was driven at the same time to serve as anchorage
to the sheet piling. When this had been done, water was admitted into
the trenches from the harbour, and excavation was continued down to the
bottom of the foundation by means of a floating bucket-dredger. But as
the latter was incapable of working at a depth of 58} feet, and as grabs did
not work satisfactorily, the trenches had to be closed again by dams and
pumped out for the concluding portion of this work.
After the trenches had been carried down to the required depth, water
was admitted to them a second time, and the bottom layer of concrete,
composed of I part of lime, 1 of trass, and 1 of sand to 4 parts coarse river
gravel from the Weser, deposited in skips. The whole of the foundations
were completed in 15 weeks at the rate of 800 cubic yards a day, the
maximum output being 930 cubic yards in twenty hours. The average
thickness of the foundation was 19 feet 6 inches.
The layer of concrete was left undisturbed for a period of three months,
after which it was pumped dry and levelled to an even surface, being
further strengthened with strong iron bands, to prevent its breaking up.
The building of the walls was then proceeded with. They were mainly
constructed in concrete, with a hard clinker facing and granite copings,
quoins, and bedstones. No leakage occurred through the concrete founda-
tion, but a strong flow through a gap in the sheet piling was conducted
into the pump well without giving further difficulty.
The pumping plant consists of two 49-inch centrifugal pumps for
emptying the dock, and two 10-inch centrifugal pumps for dealing with
the leakage water. The former set are driven by special, direct-coupled,
triple-expansion engines. Each pump can lift on an average 150 cubic feet
a second, and as the dock holds 2,700,000 cubic feet, it can be emptied in
2J hours. The drainage pumps are driven by 30 H.P. compound engines.
Only one drainage pump is needed, as a rule, and that intermittently.
32
498 IX)CK ENGINEERING.
There are two culverts for filling the dock, one in each side wall, with
a sectional area of 87 square feet, closed with vertical paddles of the
ordinary type, working in granite grooves. Each paddle consists of a
built-up mild steel frame, covered with tongued and grooved oak planks
and provided with greenheart rubbing fillets.
Canada Graving Book at Iiiverpool.
The extreme length of the dock (figs. 500 and 501) from point of sill to
head of dock is 925 feet 6 inches. It has an entrance width of 94 feet and
a depth of water of 32 feet at high water of ordinary spring tides. The
height of the pierheads is 41 feet above sill level. In the interior of the
dock the bottom width is 94 feet, whence the side walls recede in a series of
thirteen offsets, or altar courses, of irregular height, to a width of 124 feet
2 inches at coping level. The coping level is 35 feet 8 inches and 36 feet
1 inch above sill level on the north and south sides of the dock respectively.
Communication with the bottom is made by means of six sets of stone steps
and slides, three at each side, and there are also two stairways at the head
of the dock.
The fioor of the dock has a fall of 9 inches from the centre to the sides,
where drainage channels communicate through 18-inch drain pipes with the
two central culverts. These are parallel to each other, and to the longi-
tudinal axis of the dock, commencing with a section, 4 feet by 3 feet, of
which the sides are vertical and the roof and fioor curved, passing through
the circular form with 5 feet 6 inches diameter, and finally assuming an
egg-shape, 8 feet deep. A rectangular pit, 12 feet by 35 feet open save for
an iron grating, receives the water from the dock at its north-west corner,
whence it is transmitted by two large rectangular culverts, each 10 feet
9 inches by 9 feet, to the pumping well at a level of 18 feet below the sill.
The pumping plant consists of three 51-inch centrifugal pumps, each
driven by a condensing engine of 700 H.P., with two high-pressure
cylinders, 25 inches diameter and 2 feet stroke. Steam at 110 lbs. pressure
is supplied from six sets of Babcock and Wilcox patent water- tube boilers,
having 3,1 16 square feet of heating surface and 59^ square feet of grate area
to each boiler. The pumps are capable of lifting 1,000 tons per minute, and
of emptying the dock, whose capacity is 3,226,648 cubic feet, in an hour and
a-half. There is also a small 14-inch drainage pump for dealing with leak-
age, which is very slight.
The bulk of the walls and floor are of concrete, composed of 1 part of
Portland cement to 6 and 8 of Harrington gravel, faced with 2 to 1 concrete,
and having granite coping, quoins, sills, steps, and slides. The keel-blocks
are of cast-iron wedges, surmounted by a birch cap 12 inches thick. The top
of the blocks is 4 feet above the fioor level. The entrance is closed by green-
heart gates, and the clough paddles are also of greenlieart Behind the gate
heel-posts are two culverts for filling the dock.
[To tatt ptff* iss.
U W too Fret
GRAVING DOCK, GLASGOW. 499
The equipment consists of the usual mooring posts, shores, capstans, and
mushrooms, together with a 40-ton hydraulic crane erected by Messrs. Geo.
Russell & Co., of Motherwell.
No difficulties of any serious importance were encountered during the
construction of the dock. The site lay to the eastwards of the Canada Dock,
a short distance behind the east wall of which, the main bulk of the excava-
tion, principally clay, interspersed with beds of sand, was done under
normal conditions with a steam navvy and grabs. When this operation had
been completed as far as possible, and the walls, floor, and sill put in, a dam
of 12-inch sheeting piles was driven across the front of the entrance and was
shored in the first instance to the masonry of the east wall. The water
having been pumped out between the dam and the wall, the pierheads were
put in. Then the old east wall was gradually demolished, the bearings
of the shores being transferred to the pierheads and the sill. Finally,
water was let into the dock, the dam removed, and then some little dredging
at the entrance completed the undertaking.
No. 8 Graving Dock, Q-lasgow.*
This dock (fig. 502) opened in 1898, has the following general
dimensions : —
Ft. Ins.
Length of floor, from inside of caisson at outer entrance to heeul
of dock, 880 0
Width at bottom, 81 8
Width at top, 115 0
Width of outer entrance at bottom and top, 83 0
Width of inner entrance at bottom and top, 83 0
Depth on centre of sill of outer entrance at M.W.O.S.T., ... 26 6
Depth on centre of sill of inner entrance at H.W.O.S.T., ... 27 0
Levelof floor of dock below H.W.O.S.T., 28 6
(except at gate chamber, where it is 6 inches deeper. )
The dock is divided, by a pair of steel gates, into two lengths of 460 and
420 feet
The strata underlying the site of the dock consisted mainly of fine sand
and gravel with occasional pockets of clay. The structure rests upon
moving sand, and the wing walls and apron are founded on triple-concrete
cylinders, in the manner described in Chap. v. Two of the cylinders of the
apron remained unfilled till the dock was nearly completed, being used as
sumps for pumping purposes. Into these wells 9-inch pipes, bedded in
clean-riddled gravel, were led, in order to drain the dock area which was
excavated to low-water level with side slopes, but below that level excava-
tion was carried on within sheet piling, 44 feet long by 12 inches thick,
driven along the sides and round the upper end of the dock.
* Alston on « Glasgow No. 3 Graving Dock," Int. Eng. C(mf,y Glasgow, 1901 ; also
Tht Bngmur, May 20, 1898.
500 DOCK ENGINEERING.
The floor foundatioa consists of a bed of concrete, li inches thick at the
centre and 4 feet 6 inches thick at the sides. On this was laid the brick
invert, 6 feet 10 inches thick, with a radius of 177 feet, snrmonnted by a
bed of concrete 6 feet 6 inches thick at the centre, diminishing to 12 inches
at each side, with a cross-sectional camber of 6 inches on the upper surface.
The surface finishing consists of a 6-inch granite causeway, with the excep-
tion of a length of 103 feet at the head of the dock, which was paved with
granite blocks.
The side walls of the outer and inner entrances and the head of the dock
are of brick and concrete. The walls of the outer entrance were &ced with
granite and those of the inner entrance and the head of the dock, with
moulded granolithic-faced ashlar, all coped with granite.
Fig. 602.— No, 3 Graving Dock, GUagow.
The side walls of the dock proper are of concrete, put in between movable
frames, roughly stepped to receive the granolithic altar courses, fourteen itt
number, ranging in dimensions from 46 by 20 inches to 18 by 14 inches.
The altar courses, with the exception of the bottom course, were made in
moulds on a platform and then built in position like ashlar; the bottom
course was made in situ. The side walls are i feet 6 inches lower than the
pierheads of entrance. Four double stairs of granite, with granite timber
slides, are arranged in each of the two divisions of the dock.
Near the outer entrance there is a rudder well, 10 feet long by 7 feet
wide by 8 feet deep.
The apron for the sill of gates of inner entrance is 6 inches below the
floor of dock at the centre. The sill is 18 inches above the floor at its centre.
The meeting faces and inner side of the sill are of granite. The upper
surfaces of sill and apron are paved with granite, and in the apron are bedded
COMMERCIAL ORAVINO DOCK AT BARRY.
501
radiated granite stones to carry the cast steel roller paths, 9 inches wide, for
the gates.
The outer division is filled hy two culverts, 7 feet 4 inches high by 4 feet
wide, one of them passing round the caisson chamber. The inner division
is filled from the outer division by two similar culverts. A loop culvert,
6 feet by 3 feet 6 inches, is also provided, leading from the main discharge
<;ulvert into a sump to increase the rapidity of filling.
For emptying the dock, a sump or well, 61 feet long by 12 feet broad by
11 feet deep, is constructed under the engine-house, and the water is
discharged therefrom into Princes Dock through a main discharge culvert,
11. feet 6 inches high by 8 feet wide. The pumping installation consists of
two 60-inch centrifugal pumps, each driven by a pair of vertical direct-
acting engines, with cylinders 28 inches diameter and 24 inches stroke, the
steam pressure being 110 lbs. per square inch. An auxiliary 15-inch pump
deals with leakage water. Steam is supplied from four boilers of the return
tubular marine type, with assisted draught, each 12 feet 6 inches diameter
and 10 feet long, giving a working pressure of 130 lbs. per square inch.
The capacity of the dock when no vessels are in, is about 2,202,000 cubic
feet or 13,762,500 gallons at high water. This quantity can be discharged
in 1 hour 40 minutes.
The equipment consists of a 25-ton steam travelling crane on the north
eide, with sweep to centre of dock ; five 5-ton direct-acting hydraulic capstans
and 12 hand capstans, together with 31 mooring posts. The sets of portable
keel-blocks, 620 in number, are laid down in three lines. Their general
sizes are 5 feet long, 16 inches broad, and 30 inches high.
The Portland cement concrete was of the following proportions : — For
the foundation cylinders, 5 to 1 ; for floor and sides of dock, 6 to 1 ; for
pockets in brickwork of entrance and end walls, 9 to 1 ; for moulded
granolithic- faced ashlar, 6 to 1 ; and the granolithic facing, 3 to 1.
Gommeroial Graving Dock at Barry.*
The general dimensions of this dock, completed in 1893, are as follows
'{vide figs 503 and 504) :—
Extreme length,
Outer compartment,
Inner compartment,
Width of outer entrance at coping level,
Width of inner entrance at coping level,
Depth of water on outer sill at H.W.O.S.T.,
Depth of water on inner sill at H.W.O.S.T.,
Width of dock chambers at coping,
Width of dock chambers at floor, .
Ft.
lUB.
747
6
384
6
363
0
60
3
59
44
26
8i
27
2i
113
6
100
0
The earthwork consisted chiefly of red marl. Magnesian limestone was
;also found, and was used in the dry rubble drains behind the walls and for
• Robinson on " The Barry Graving Docks," Min, Proc, Inst, C.JS,, vol. cxvi.
502 DOCK ENGINEERING.
backing. Numerous joints and fissures were exposed by the excavations in
the hard marl and limestone, and from some of these salt water issued.
Under the foundations of the west wall of the inner dock a cavern, 27 by
23 feet and 14 feet deep, was discovered in the marl, through a hole in
which, sea water burst forth and continued to flow at each tide, but ceased
at low water of spring tides. A brick wall in cement mortar was built
round the hole at the top of the cavern to keep in the water. Bubble
stones were then deposited in the cavern, and a Portland cement concrete
floor, 6 feet thick, was laid on them, and on this the wall is founded.
The floor is of Portland cement concrete, 6 to 1, and 2 feet in thickness,,
with stone drains. Across the floor, in and under the concrete, 4-inch land
drains are laid, 20 feet apart, to convey any rising water to the open drains.
The walls are built of mountain limestone, weighing 169 lbs. per cubic foot,
from the Alps quarry, about 5 miles away. The roughly -dressed face-
stones are squared but not laid in courses, and have close beds and jointa
for 6 inches, lipped with cement for 3 inches inwards at the time of building.
The remaining portions of the walls are built in blue lias lime mortar.
Headers, not less than 3^ feet long, pass through from front to back and
overlap each other. The altars, 2 feet by 9 inches, and the coping are of
granite. The depth of the dock from coping level to floor is 32 feet 6 inches.
The walls have not been designed to resist wat^r pressure from the back,,
and cast-iron pipes are inserted in them to allow the water to escape. Any
reflex action is prevented by brass clack-valves. There are wrought-iron
ladders connecting the altar courses and flights of wooden steps in the
corners for access to the floor.
The walls of the entrance have a batter of 1 in 8. The sill stones and
caisson quoins are of granite, fine-axed on the meeting face. The bearing
blocks for the bottom of the caisson are limestone, 2 feet by 15 inches,
standing 1^ inches above the concrete floor, 6 feet apart centre to centre, and
level throughout. Hydraulic pipes and electric light mains are carried in a
recess, 8 feet wide and 18 inches deep, in the walls and across the invert.
The last-named is built in brickwork with cement mortar, faced with two*
courses of Staffordshire blue bricks.
Beneath the engine and boiler house (fig. 505) are the suction and'
discharge chambers, 10 feet wide and 11 feet high, with floors 3 feet 6 inches
lower than that of the graving dock. Two culverts, 6 feet 6 inches in
width and height, conduct the water to the suction chamber and a similar
sized barrel-culvert conveys the water from the suction chamber to the sea.
There are three suction |)ipes in the pumping chamber, 33 inches diameter,,
and three similar discharge pipes in the discharge chamber. In addition,
there are two suction pipes and one discharge pipe, 12 inches diameter,
connected with the two drainage pumps. The pumps consist of three 33-ihch
horizontal, high-pressure condensing, centrifugal pumping engines and two-
12-inch drainage, centrifugal pumping engines, supplied with steam from
three Lancashire boilers and one auxiliary Oornish boiler. The main.
tf
(To faet IKV« SOt.
COMMERCIAL GRAVING DOCK AT BARRY. 503
pnmpiag engines have diacB, 5J feet in diameter, and 18-isch cylinders of
16 inches stroke, sjid thej are fitted with rariable expansion gear and steam
stop-Talves. Each pump can make )60 revolations a minute, dischai^ng
17,000 gallons of water or about 1,000,000 per hour. The dock lias been
completely emptied ia three hours against a head increasing to 32 feet, but
both divisions can also be emptied in an hour and a half, by letting the'water
flow into the sea and in forty minutes when the tide permits.
Fig. G05. — Pumping Station, Bbitj Graving Dock.
The equipment consists of three hydraulic capstans, six bollards, and a
number of snatch heads and books. The last-named are for giving a slight
list to vessels after they have settled on the keel-blocks. The blocks are of
cast iron with elm caps, i feet long, 3 feet high, and 12 inches wide. They
are spaced at 4 feet 6 inches centres and are in two parallel Lines, each
division of the dock being able to accommodate two vessels side by side.
Vessels are supported by timber props from the altars of one side only.
They are so arranged that those whose repairs are first completed can leave
the dock with the least possible interference to the others. The dock ia
lighted by electricity.
The entrance and passage are closed by a pair of interchangeable
caissons, 17 feet wide and 34 feet 6 inches deep, the top decks of which
are planked. A line of railway runs over the dock for locomotives and
waggons.
504 I>OOK ENGINEERING.
Tilbury Graying Dooks, London.
There are two graving docks lying parallel to one another at the
entrance 'to the Tilhury Docks, London * (fig. 506). They are also capable
of acting as entrance locks, and for this purpose they are provided with
caissons at both ends. In addition to this, there are three central positions
in each dock fitted for the reception of a caisson. The result of this
arrangement is that, apart from the use of each graving dock in its entirety
of 875 feet, there are virtually four graving docks, each complete in itself,
two being entered from the tidal basin and two from the main dock. And,
by means of a variation in the position of the central caisson, each pair can
be adjusted to any of the following lengths in the clear — viz., 450 and 400
feet, 350 and 500 feet, and 300 and 550 feet.
The large graving docks have a width of 70 feet across the bottom and a
depth of 35 feet below Trinity high-water mark on the sills. The width of
the small graving docks is 60 feet, and the depth on sills 30 feet (figs. 507
to 50S).
The walls of the large graving docks have a thickness of 16 feet 3 inches
at fioor level and of 5 feet at the coping. The backs of the walls are verti-
cal, except where it was necessary to increase the width for culverts, and
the internal faces of the walls have a batter of 1 in 20 for a height of
22 feet 6 inches. The upper part of the walls is stepped to form six altars.
The thickness of the invert varies with the depth to which it was
required to excavate to reach the gravel foundation, but the normal
thickness is 15 feet. The walls of the small graving docks are 13 feet 6
inches thick at the base, and their other dimensions are, in general, smaller
than those of the walls of the large graving docks in the same proportion.
The invert is, however, relatively thicker, on account of the necessity of
excavating the foundations to the same depth in both cases. A portion of
the invert of the small docks is, owing to a dip towards an old channel,
carried upon short whole-timber bearing piles, spaced at 4 feet centres, in
each direction. The invert is entirely of 9 to 1 concrete, with a stop-
water course, 3 inches thick, of fine 3 to 1 concrete. Upnor clay-puddle,
1 foot 6 inches thick, is carried down the backs of both graving dock
walls from Trinity high-water level to below the stop-water course. The
floors are of pitchpine planking, 4 inches thick, spiked down to pitchpine
sleepers, 14 inches square, which are bedded in concrete. Teak keel-blocks
are laid along the whole length of the docks, and are fixed down to the
floors by dogs. The altars are paved with 6-inch hard York stone, the
copings being of teak, 12 inches square, furnished with eye-bolts and
secured to teak cross-timbers, 3 feet 6 inches long, bedded in brickwork
at the tops of the walls.
The docks are provided with five hydraulic capstans of 2^-ton and 5-ton
power and cast-iron bollards, the latter having perforated capd and being
• Scott on ** The Ck>n8tniction of Tilbury Docks," Min, Proc, Inat. C,S., vol. CX3C
0 .
^o A Cmvin^Jtodu oh daf*Uti fry cmt
FLOATING DOCK AT BERMUDA. 505
connected with the various culverts, so as to serve as air-shafts. Each of
the four sections of the graving docks has a distinct set of culverts for
running out and filling in the water, and the pumping arrangements allow
of pumping the water out of any one section into any other section, or,
through the discharge pit. in the rear of the engine-house, into either the
main dock or the tidal basin.
The machinery at the pumping station consists of four centrifugal
pumps, two with fans 5 feet in diameter, and two with fans 4 feet 6
inches in diameter. These are driven by four sets of engines of inverted,
direct-acting, high-pressure type, two with cylinders 22 inches diameter
and 16| inches stroke, and two with cylinders 17 J inches diameter and 16|
inches stroke, for the large and small pumps respectively. The pumps are,
together, capable of discharging 650 tons of water per minute into the
diHcharge pit, and, therefore, of pumping out the large pair of docks in
about one hour. Two distinct sets of double-acting plunger-and-bucket
pumps for drainage, each capable of raising 1,000 gallons per minute into
the main dock, are provided. The engines driving them, through gearing,
are of the horizontal type. Steam is raised from five boilers, one being
spare, of modified marine tubular type, 7 feet 6 inches diameter and 20
feet long, with two flues, 3 feet diameter. The flues lead to wrought-iron
chimneys, one for each boiler, and thus an ordinary shaft is dispensed
with. Forced draught is driven through the stokeholds by five fans, each
with a small independent engine. A cast-iron tank of 250,000 gallons*
capacity, into which water from the drainage culverts is pumped by an
auxiliary engine, covers the boiler-house.
Floating Dock at Bermuda.*
The new dock at Bermuda (figs. 510 and 511) launched in 1902, to
replace the former dock of 1868, is from designs by Messrs. Clark and
Standfield. It is 545 feet long, with a clear width of 100 feet between
the rubbing fenders. The side walls are 13 feet in width, which gives
a total width to the structure of about 126 feet. The lifting power, up to
the pontoon deck level, is 15,500 tons, but, by using the shallow pound, this
can be increased to 17,500 tons. The weight of the hull is 6,500 tons.
The sides are high enough to enable a vessel of 32 feet draught to be
berthed on the keel-blocks, the latter being 3 feet 6 inches high. The
whole structure consists mainly of five parts — three floor pontoons and two
side walls. The pontoons supply the chief part of the lifting power, and
though the side walls may be used to some extent for the same purpose,
their primary object is to give the structure stability and to afford control
over the dock in sinking it to take the ship on board. The end pontoons
are each 120 feet long and are bevelled in such a way as to facilitate
towing. The centre pontoon is 300 feet long. The sides of the pontoons
• Vide Engineering, February 14, 1902.
506 DOCK ENGINEERING.
are built up above the deck level to a triangular profile so as to form three
altar courses.
The side walls are each 435 feet long and 53 feet 3 inches high, and,
in order to give sufficient space for the boilers, they are sponsoned out,
forming an upper chamber, 12 feet 6 inches wide. There are four large
openings in the walls for the purpose of affording light and ventilation
under the bottom of a docked vessel.
The three pontoons are subdivided into 40 pumping compartments, and
of these 32 are watertight. There are also eight watertight compartments
in each side wall. All these divisions are provided with a separate pipe and
valve, the pipes leading directly into the two main side drains. The drains
are continuous throughout the length of the walls, and as the four 18-inch
centrifugal pumps are seated directly on them, any one pump can empty
all the compartments of its half of the dock. There is a central bulkhead,
dividing the dock into two halves, but this is not quite watertight, small
leakage holes being purposely left. If, therefore, the whole of the pumping
machinery on one side were to break down, the other half could still empty
the dock, though at a somewhat slow rate. The pumps are driven each
by a separate compound condensing engine directly attached. A return-
tube boiler supplies each pair of pumping engines with steam ; but tba
connections are so made that the supply of steam from any boiler is
interchangeable.
The working of the whole dock is done from two central positions on
the top of the dock towers, where the valve wheels and connections are
placed, with indicators to show the condition of the valves, whether open
or shut. There are six capstans for warping ships into position, with the
usual bollards, fairleads, &c. Lighting at night is done by electricity with
12 arc lamps, beside smaller services. Two 5-ton travelling jib cranes are
worked by the same motive power from separate generating plants placed
in the dock towers, the leads being mutually interchangeable.
The underside of the dock is protected by a series of greenheart keels^
as it is possible the dock may ground at low water, and the bottom of the
harbour at Bermuda is of coral. The top decks are planked with teak.
Figs. 512 to 515 are views of the dock in its various positions.
FLOATING DOCK AT BERMUDA.
;. 312.— Dock Heeled to remove Starboard Connection.
Fig. 613. — Centre Pontoon Floating Free. Rest of Dock being Sunk.
508 DOCK ENGINEERING.
Fig. 514. — Dock Sunk, bringing Centre Pontoon Connection into Upticr Pu<
509
CHAPTER XII.
WORKING EQUIPMENT OF DOCKS.
Sources of Power — Compressed Air— Steam — Water under Pressure— Elec-
tricity—Comparative Expenditure op Energy- Crane Tests- Cost op Power
—Hydraulic Machinery — Systems of Electrical Distribution- Applications
TO Dock Equipment — Gate Machinery— Power of Gate Machines — Sluicin&
Machinery — Capstans— Quay and Floating Cranes — Jiggers and Trans-
porters— Coal Tips and Lifts — Grain Elevators — Slipway Haulage—
Pumping Instatjations— Petroi^um Storage — General Equipment — List
OF Appliances in Use at Hamburg, Havre, and Liverpool.
The subject of dock equipment is scarcely less extensive, and certainly no
less important, than that of dock construction, strictly so-called. Indeed,
the two departments are so intimately associated in aim and development,,
that they cannot well be separated, and a technical work which pretends
to any completeness of treatment, must inevitably include not only an
outline of the nature and functions of the various appliances included
in the working equipment of a dock system, but also some description,^
however succinct, of their essential parts. Any elaborate investigation
appertains, of course, more appropriately to the domain of the mechanical,
and, often in these later days, the electrical specialist ; but, without some
general knowledge of the subject, a dock engineer would be manifestly
imperfectly fitted to discharge the duties and responsibilities of his position.
Before proceeding to a categorical analysis of the machinery in question,
it will be well to devote a few preliminary remarks to the broad question of
sources of power — their availability, utility, and economy, for the respective
purposes held in view.
Power. — The power employed for actuating dock machinery is derived
from four sources : —
1. Compressed air.
2. Steam.
3. Water under pressure.
4. Electricity.
Strictly speaking, all but the second of these agencies are mere trans-
mitters of power already in existence. As a matter of fact, all present
forms of power have their practical origin in the steam engine,*^ by which
* The waterfall and wiDdmill are ignored as too limited in application and as
unlikely to be resorted to in connection with dockwork. Internal combustion engines,
such as the gas engine, despite their great potentialities and rapidly increasing use, have
not yet acquired sufficient importance as prime movers to bring them into active
competition with the steam engine. The day, however, is not far distant when they
will gain a very prominent position in this respect.
5IO DOCK ENGINEERING.
-electricity is generated, and air and water are pumped under pressure. This
distinction, however, is not of sufficient moment to call for more than a
passing remark, and need not invalidate the tabular arrangement adopted
Above, of which it will be convenient to take each item in detail, sericUim,
Compressed Air. — Air, like steam, is an elastic fluid, and, consequently,
in its capacity as a transmissive medium, has the advantage of accommo-
dating its volume to the resistance of the load — in other words, the work
done is commensurate with the power employed. But this alteration of
volume entails corresponding disabilities. Compressed air never effectively
reproduces all the work which is done upon it ; partly, because it is not
capable of expansion to the same extent as its previous compression and,
also, because some of the energy imparted to it is dissipated in the form of
heat. Then, again, leakages are rapid and difficult to detect, so that in
long lines of communication there is inevitably much loss.
Apart, however, from these drawbacks to its use on a large scale,
•compressed air has many advantages to offer for the working of small
portable appliances, such as those employed in connection with ship repairs
in graving docks, and the fact that sufficient power for the purpose can
igenerally be obtained from a small air-pump renders it desirable, in the
absence of more important installations, to equip such docks, especially
if in isolated situations, with a pump, pipe lines, and branch couplings,
AO that the pressure may be transmitted readily to any desired point.
This, however, apparently marks the limit of utility of compressed air in
•connection with dockwork.
Steam. — The most useful characteristic of steam power is the con-
venience with which it can be adapted to detached locomotive machinery.
It necessitates no central generating station, although such can be
•employed in cases where the circumstances render it permissible. The
general practice is for each machine to be entirely independent and self-
supplied. In this way the loss of energy arising from long lines of
•communication and multiple connections is entirely obviated. Steam has
the further advantage of supplying each machine with its own means of
mobility, whereas in the case of other systems conforming to the exigencies
of dockwork, * transportive power has generally to be obtained from
•extraneous sources. On the other hand, for intermittent operations, unless
carried out in connection with a central station, steam power is not
always readily available, nor indeed without due preparation. A boiler
has to be heated, and some delay is inevitable before the requisite pressure
is obtained ; furthermore, there is considerable waste of heat in the cooling
down of the boiler after the allotted duty has been performed.
A central generating station certainly does away with these defects,
but the loss of heat from the steam supply due to its transmission through
pipes to outlying positions is excessive, so much so that in no case will any
* Trolley wires and underground cables are considered inapplicable to these special
.conditions.
WATER UNDER PRESSURE. 5 1 1
advantage be derived if the point of application be situated more than
350 to 400 yards from the point of generation. Even at less distances, a
machine will be but indifferently served.
These considerations all point to the conclusion that steam is an admir-
able motive agency for locomotive cranes and other appliances in which, in
addition to local action, movement through an extensive range of position
is ess<^ntial, but that in order to be economical such machines must be at
work continuously for long periods. It has advantages, also, for small
detached installations, where the cost of a centralised generating plant, with
extensive ramifications, would be out of proportion to the duty required.
In all other cases, a system of hydraulic or electrical energy will be found
preferable.
Water under Pressure. — In contradistinction to the previous elements,
water is an incompressible medium ; but its very inelasticity, while freeing
it from loss of power in one direction, only exposes it to loss in another,
and not improbably to an equal extent. The motive effort of water-power
is obviously invariable, whatever resistance may be opposed to it, and,
consequently, the same expenditure of energy is necessary whether the
work done be considerable or insignificant.
On the other hand, hydraulic machinery, when working at full power,
is characterised by a high efficiency ; the loss due to the friction of the
working parts then rarely exceeds 8 or 10 per cent.* Furthermore, there
is great smoothness and regularity of movement, and the appliances are
capable of being manipulated with extreme precision, while they do not call
for specially trained or skilled operators.
As against this, must be set the trouble and inconvenience caused by
frost Apart from the freezing of water in the conduits, which in many
cases are unavoidably exposed to atmospheric influence, there is the con-
sideration that the neighbourhood of hydraulic machinery is invariably
wet and sloppy, and this leads to the formation of ice there, which is
manifestly dangerous to those working at a quay side. The evils have
to a certain extent been mitigated by the provision of gas jets in machinery
pits, or by bringing all the service pipes and valves into a closed cabin
which can be artificially warmed when necessary. But such arrangements,
whilst more or less effective in themselves, are undoubted evidence of the
difficulties attending the use of water-pressure machinery in the winter
* Mr. Robinson gives the following coefficients for hydraulic rams with ordinary
hemp packing : —
Direct-acting, '93 efficiency.
2 to 1, -8 „
4 „ 1, -76 „
- 6 „ 1, -72
8 „ 1, -67
10 „ 1 -63 „
" Tranamiesion of Power," Min. Proc. Inst. C,t!,, voL xUx.
512 DOCK ENGINEERING.
time; and in countries where the thermometer is often below zero, it
would be difficult to secure perfect immunity from interruption of working.
To this drawback must be added the great cost of laying mains and
forming culverts for their reception. Water pressure is also very materially
affected by bends and changes of direction, so that where these are inevitable
there will be a corresponding loss of power.
Electricity. — As a distributive agent, electricity has very largely come
into favour during the last ten to fifteen years. Its principal merits are
the extreme cleanliness and compactness of its working parts, and the
tenuity and flexibility of its supply mains, both of which features stand
out in prominent juxtaposition to the soot and smoke of the steam engine
and the bulky and awkward canalisation of hydraulic power. Moreover,
the first cost of wire mains is much less than that of any corresponding
pipe system.
As a motive force, electricity is able to discharge all the functions of
steam for actuating mechanism identical in character. The main shaft of
a machine may be driven indifferently by a steam engine or an electric
motor. But whereas steam power is rarely capable of centralisation,
electricity is most admirably adapted to systematic distribution from a
common centre. Since steam is most commonly employed for the genera-
tion of the electric current itself, it is not contended that the latter system
is as economical as the former ; but it may be pointed out that one large
electrical generating station, worked by steam power, will probably involve
less expenditure in fuel, repairs, maintenance, and attendance than a
number of separate steam engines, each with its own special outfit and
upkeep. Moreover, the generating plant may find an additional use at
night-time for lighting purposes, and this at a period when, lifting appliances
being more or less idle, there would be little or no interference with the
discharge of its primary functions. There must inevitably be considerable
saving arising from the adaptation of a single installation to the supply of
both power aud light. The advantages arising from the combination are,
however, largely discounted during the winter, when the shortness of the
days necessitates early lighting.
The amount of electrical energy consumed is sensibly proportional to
the work done, and in this respect electric power differs advantageously from
hydraulic power.
Electric distributors, however, are more complicated than the working
parts of the other two systems; they are, therefore, less easily kept in
repair, and they necessitate the attendance of skilled workmen. Moreover,
they do not act with the smoothness and precision of hydraulic machines,
nor with the independence and directness of the steam engine.
Comparative Expenditure of Energy — In order to institute a comparison
between the several systems in regard to their expenditure of energy and
the cost of its production, it is necessary to establish the relationship existing
between their respective units of power. The primary unit of work is the
COMPABATIVE EXPENDITURE OF ENERGY.
513
foot-pound, and 33,000 foot-pounds per minute constitute 1 horse-power, the
basis upon which steam-engine power is estimated. Hydraulic power is
specified in terms of the supply of gallons of water per hour at a definite
pressure, and electric power in Board of Trade units. To trace the connec-
tion between the various standards we proceed as follows : —
If H be the head iu feet of a column of water and P its pressure per
square foot,
P = wH,
where w is the weight of a cubic foot of water.
CoDsequently the pressure per square inch is
wH.
^=144'
and, taking w at 62-5 lbs., H = 2-307 p.
Hydraulic pressure of x lbs. per square inch is therefore that due to a
head of 2-307 x feet, and the potential energy of, say, 1,000 gallons at this
head is
1,000 gallons x 10 lbs. per gallon x 2-307 a; feet = 23,070 x foot-lbs.
Assuming this to be the hourly rate of supply, and noting that 1 horse-
power hour is equivalent to 33,000 x 60 = 1,980,000 foot-lbs., we conclude
that 1,000 gallons of water at x lbs. pressure possess energy to the extent of
1 noAAitA = '01165 a; horse-power hours.
The Board of Trade unit of electricity is 1,000 watts per hour. The
watt is the product of 1 volt (the unit of head or pressure) into 1 ampere
(the unit of current), and corresponds in electrical terminology to the foot-
pound of mechanics ; 746 watts are equivalent to 1 electrical horse-power.
Therefore, at the same rate of supply, the Board of Trade unit= 1.^ = 1*34
horse-power hours.
From the foregoing data the following table is deducible : —
746
TABLE XXXVIL— Comparison of Power Supply.
One Thousand GalloiiB of Water under
the Following Pressures :—
Equivalent to Energy In
Horse-Power
Units.
Board of Trade
Electrical Units.
700 lbs. per square inch,
750 „
800 „
860 „
900 „
950 „
1000 „
1250 ,.
1600 ,,
8-16
8-74
9-32
9-90
10-48
1107
11-65
14-66
17-48
6-09
6-62
6-96
7-39
7-82
8-25
8-69
10-86
13 04
33
514
DOCK ENGINEERING.
Crane Tests. — Tests with cranes afford a convenient and the most
practicable criterion of power expenditure,*^ and somei very interesting
experiments have been made in this connection by M. Delachanal, the
engineer to the Havre Chamber of Commerce, the results of which are
tabulated below. The operations, which were carried out at the port of
Havre, consisted in the lifting of loads of 29-5 cwts. (1,500 kilogrammes) and
7*88 cwts. (400 kilogrammes), respectively, by each crane to a height of
29'5 feet (9 metres), at which point the crane was slewed through an angle
of 180° and the load lowered and deposited. The empty hook was then
raised to the same height, steered through a semicircle in the inverse
direction, and lowered for a fresh load. In the case of electrical power,
variation in speed was effected by a rheostat in series with the motor.
The actual working expenditure per hour is given by multiplying the
tabular figures by 30, 40, or 50, according to the rate of working.
TABLE XXXYIIL — Expenditubb of Energy by Cranes in
Foot-lbs. per Operation.
Speed in
Feet
per Sec.
Duration
of Lift
in Sees.
Hydraulic Crane.
Load.
steam Crane.
Load.
Electric Crane.
Load.
29-6 Cwts.
7-88 Cwta.
29-6 Cwte.
7-88 Cwts.
29-6 Cwte.
7-88 Cwts.
•492
1-312
2132
60
22-6
13-85
318,975
318,975
318,976
190,589
190,589
190,589
458,543
496,053
566,054
359,263
380,860
392,525
913,3.32
411,868
295,656
564,600
278,998
212,049
The work effectively performed in each case was 97,645 ft.-lbs. and
26,038 ft.-lb8. respectively.
The figures demonstrate the disadvantage of making steam cranes wurk
too quickly and electric cranes (with series wound motors) too slowly. At
the higher and more usual speeds, steam cranes are shown to be much
inferior to hydraulic and electric cranes.
Equally interesting experiments have been restricted to a comparison
of these last two agencies. Thus, Mr. Philip Dawson f has recorded the
following expenditure of power in watt-hours for hydraulic and electric
cranes under similar conditions of working. The cycle of operations
consisted of a lift of 36*1 feet, a slew of HO"*, and a lower of 13 feet, all
under load, with the inverse movements unloaded. The hydraulic crane
had three powers.
* It is difficult in the case of other apparatus to obtain identical conditions for the
purpose of experiment.
t Traction and Transmiaaion^ May, 1903.
COST OF POWER.
515
TABLE XXXIX. — Expenditure op Power in Watt-hours per Otcle.
Load.
i Tod.
iTon.
ITon.
li Tou.
H Ton.
Hydraulic crane,
Electric ,,
820
48-5
127-2
58-5
127-2
73-5
172-4
80-6
172-4
105-6
A test with two cranes at Glasgow, carried out by Mr. Baxter of the
Clyde Navigation, was analysed by Mr. Walter Pitt* in the same units.
The lift in this case was 30 feet, the slew 100*', and the lower 10 feet The
hydraulic crane had only one power, and consequently was at a great
disadvantage in regard to the lighter loads. At its full load it exhibited
a superiority to the electric crane.
TABLE XL. — Expenditure op Power in Watt-hours per Cycle.
Load.
ITou.
2 Tons.
2^ Tons.
3 Tons.
1
Hydraulic crane, . '236*7
Electric „ . . . 83-3
236-7
160-4
236-7
197-9
236-7
241-9
Cost of Power. — Greater expenditure of energy does not necessarily
involve a correspondingly greater cost of working. This, of course,
depends on the relative rates at which power can be supplied, and will
vary with different localities. Equal conditions prevail when the cost of
water under pressure bears to the cost of electricity the ratios given in
Table xxxvii. Thus, electricity at 3d. per Board of Trade unit is the
equivalent of water under 750 lbs. pressure at 3 x 6*52 — Is. TJd. per
1,000 gallons.
A comparison of the cost of hydraulic power and electric supply as
compiled by Mr. Ellington f from the B.eports of the London Hydraulic
Power Supply Company (L.H.P.), and the Westminster Electric Supply
Corporation (W.E.S.), for the year 1894, yielded the following results : —
*Pitt on "The Modem Equipment of Docks," Efig. Con/,, London, 1903.
t Ellington, "Notes on Hydraulic Supply in Towns," Froc. I, Meek,
July, 1895.
£J,f
5i6
DOCK ENGINEERING.
TABLE XLI.
18M.
Total Amounts.
Comparison in OallODB
at 750 Lbs. Pressure per
Square Inch.
Comparison in Board
of Trade Electrical
Units.
L. H. p.
W. B. 8.
L. H. p.
W . IS. 5.
L.H. P.
W. B. 8.
j
Capital outlay,
Output, .
Quantity sold,
Received for supply.
Average price ob-
tained,
£
471,552
• • •
49,237
£
411,018
• • •
66,'729
•■■{
Oals.
400,3i3,000
332,390,000
35'55d. per
1,000 gals.
Equivalent
Gals. .
396,256,000
333,430,000
■ • •
36*51d. per
1,000 gals.
Equivalent
Elec. Units.
2,609,240
2,166,520
5*45d.
per unit.
1
Elec. Units. I
2,582,801
2,173,298
1
5-6d.
per unit.
The actual cost of production, or station cost, was 5*17d. per 1,000
gallons of water and l*38d. per electrical unit. Both power supplies can
now be obtained at a much cheaper r^te. At the present time the total
cost of electricity at the switchboard, amounts to *9d. per unit at Liverpool
Hud to only *35d. per unit at Newcastle, the cost of coal being, no doubt,
responsible for the difference. The station cost of hydraulic power at
London, in 1900, was given as 3*03d. Electric power is furnished to
consumers at Id. per unit at Wigan and at l^d. per unit at several other
towns, including Liverpool, at which last named place the price of hydraulic
power (750 lbs. pressure) ranges from 15d. upward.
Conclusions. — Reviewing the systems as a whole, the precedence will be
generally accorded to electrical energy for convenience and adaptability,
and to hydraulic energy for simplicity and control. Where a hydraulic
installation is already in existence, a change to an electrical regime could
scarcely be justified in this country on other than the most exceptional
grounds; but where the question is an open one and unfettered by
conditions, there is a slight preponderance of evidence in favour of the
adoption of electricity for the transmission of power.
At all events the two systems are in such general vogue — either singly
or in combination — ^at nearly all ports as to merit some discussion in regard
to the lines of their application and their suitability for particular classes
of work.
Hydraulic Machinery. — The development of hydraulic power constitutes
one of the most remarkable features of the past century. From a compara-
tively insignificant position, as a source of energy, water pressure suddenly
and rapidly rose to a foremost place in engineering operations. Any
attempt at tracing the inception and expansion of water-pressure machinery
would, however, necessitate a lengthy retrogression into history, and this we
cannot afford here. But it will be generally admitted that, apart from the
Bramah press, the present wide range of useful applications for water power
is mainly due to the ingenuity and the exertions of the late Lord
Armstrong. The student who is interested in the historical aspect of
HYDRAULIC MACHINERY. 5 17
the subject will fiad much entertaining and Tkluftble information contained
in a paper read hj him before the Institution of Civil Engineers in 1877.*
The modem hydraulic m&chine (for dock work) takes the form either of
a direot^cting rau), working backwards end forwards in a cylinder with
suitable multiplying gear for increasing the effective length of its stroke, or
of a bent crank with rotary motion imparted by two or more pistons niao
working in cylinders. The former system is most commonly applied to gate
and slaicing machines, and to cranes ; the latter, generally, to capstans, and
occasionally to gate machines.
We will deal, first of a11, with the ram apparatus. Primarily, this con-
sisted of a ram fitting into the bore of a cylinder, the pressure being Hpplied
at one end of the ram, so that it was, accordingly, capable of acting io a
forward direction only. The return stroke, being unopposed, was effected
either by gravitatioo, if the ram were vertical, or by a small auxiliary ram,
if the main ram were horizontal. One imjiortaDt drawback of this contriv-
ance was that it admitted of no variation in the power applied. Whether
th*^ load moved were great or small, the same expenditure of energy was
necessary. When the load was fairly uniform, as in the working of dock
Fig. 6ie. — Combined Pieton and Bam.
gates aud sluices, the objection was of little importAnce, and this type of
machine is still largely used for that purpose. But in the case of cranes and
other lifting apparatus, where loads are irregular, economy demands some
modification so as to make the expenditure of water correspond approsi-
mately to the actual load. This has been contrived by the use of two or
three cylinders, able to act either independently or collectively. Three
power values have, however, been found superfluous, or, at anyrate, unduly
cumbersome in practice, and it is now customary to be satisfied with two
powers at the most, and these are obtained with a single cylinder in one of
two different ways ; —
First, by the use of a combined piston and ram (fig. 516), water being
admitted to both sides of the piston for the lower power, and to the larger
side only for the higher power. This arrangement is now very rarely used,
one of the reasons being that a bored cylinder is required, the machined
surface of which becomes corroded while out of action, with the result that
the packii^ on the piston is cut.
Secondly, by the use of two concentric rams (fig. 517), one contained
within the other, in the same cylinder. For the lower power, the smaller
'Armstrong on "Water-pressure Machinerf," Mm, Prac. Imt., O.B., vol. 1.
5l8 DOCK ENGINEERING.
ram only is put in motion ; for the higher power, the larger ram ie liberated
and moves aimultaneously with it.
la Bome iDstunces, a combination of both the preceding methods has
been utilised to obtain three powers from one cylinder. The outer or
larger ram is fitted with a piston so as to give two powers hj the first
tDPthod, while the internal ram supplies the lowest power. The arrange-
ment is, however, so complicated as to be of doubtful utility, and, except in
extreme cases, it will be found preferable in this respect to sacrifice economy
to efficiency. The uniform expenditure of water upon work of the most
variable nature cannot be considered excessive when it is borne in mind
that simplicity in construction and manipulation has advantages to offer
nearly, if not quite equivalent, to economy in power.
The second system is based on the principle of the reciprocating action
of the connecting-rod and crankshaft of the ordinary steam engine, and one
type of the apparatus consists of three small cylinders with plungers, each
acting upon a three-throw crank and having mitre valves, worked by cama
upon a revolving abaft.
Fig. 617.— Two Concentric Rams.
Another type (fig. 634), until recently much in vogue, had only two cylin-
ders. These oscillated U[ion trunnion bearings, and were fitted with com-
bined rams and pistons working on over-end cranks set at right angles to
each other. The areas exposed to pressure in the cylinder were as two to one.
One face of the piston had the exact moiety of the area of the other face,
the difilerence being due to the displacement of the ram. The pressure
on the smaller face was maintained constant, there being continuous com-
munication with the supply pipe. The pressure on the larger face was
intermittent, and alternately full and nil, according as the cylinder on
that side was open to supply or exhaust. The piston, accordingly, was
actuated by the difilerence of pressure on its two faces, the stroke in one
direction being pfiected by unopposed pressure on the smaller face, and in
the other direction by the balance of pressure on the larger face, which, by
the adjustment of areas, resulted in regularity of effort.
The three-crank system is adapted for large engines in situations where
there is ample space at disposal. The two-crank system, on the other hand,
is more compact and also less expensive in construction, in that a middle
crank is obviated, but it lacks the uniformity of movement, characteristic of
HYDRAULIC ACCUMULATORS. 519
the former arrangement. Furthermore, the saving effected by omitting one
cylinder and ram is largely discounted by the cost of making the other two
cylinders double-acting, and almost necessarily of brass. The maintenance
charges also are greater. Except, therefore, in the case of restricted space,
the three-cylinder system with plain rams is generally adopted.
We now turn our attention for a moment to the production of hydraulic
power.
Hydranlic Accnmolators. — In the first instance the requisite pressure for
driving hydraulic machinery was obtained by means of a natural head of
water, but this system, in the majority of cases, the locality being flat,
involved the erection of a lofty water tower and reservoir. The impossi-
bility of economically erecting such a tower at New Holland on the
Humber, where the foundation consists of silt to a considerable depth,
led Armstrong, in 1850, to substitute an arrangement, since generally
adopted and known as an ''accumulator," by which water was pumped into
a large cylinder against the weight of a heavily loaded ram or plunger.
As long as the ram is kept off its seat at the bottom of the cylinder the
water is maintained at a high and constant pressure — at a much higher
pressure, in fact, than could be obtained by natural means ; for, whereas
before the introduction of the accumulator, in no instance had a greater
pressure than 90 lbs. per square inch been used, at the present time
pressures as great as 700 and 750 lbs. per square inch are quite common,
and 1,000 and 1,250 lbs. pressures are also in use. The advantages arising
from this increment are apparent. The sizes of the distributing mains and
of the pressure cylinders have been greatly reduced, while at the same time
the capacity for work has been materially augmented. The accumulator
has one drawback : it does not afford much storage room, consequently
pumping is necessarily continuous, and the joints and pipes in the mains
must be rendered pressure proof. These considerations, however, are of
minor importance compared with the advantages accruing to the system
as a whole.
It is essential that the water used in connection with hydraulic
apparatus should be both fresh and clean. Salt or acidulated water will
corrode the mains and cylinders ; grit and sediment will wear and choke
the valves. Consequently, where the source is at all liable to contamina-
tion there should be a settling tank, and supplies should be taken from
the top in such a way as to ensure purity. There is no objection to the
repeated use of the same water; in fact, this arrangement is generally
adopted, the water being returned to the pumping well through an
additional main, the diameter of which is rather greater than that of the
pressure main.
Slide valves are more liable to injury from grit than mitre valves, but
if the settling tank be adopted and ordinary precautions observed, there
is no reason why extensive repairs should be necessary in either case.
Air vessels have been tried in place of weighted accumulators, but they
520
DOCK ENGINEERING.
are open to the objections that the pressure is by no means constant, that
the storage is generally insufficient, and that, in some instances, there is loss
arising from the absorption of air by the water, which has to be replaced
by an auxiliary feed-pump. There are situations, however, such as on
board ship, where accumulators are inadmissible and where air vessels have
the advantage of lightness.
Fluctuations in Pressure. — Hydraulic power in application to dock- work
is liable to extreme changes in amount. The constantly varying number
of machines under action, while the area of the supply main is always
the same, causes the intensity of pressure to fluctuate considerably. It
frequently falls much below the nominal value, and sometimes, under the
influence of surging, it may rise above it. The following readings, recently
taken in connection with the working of the entrance gates to a dock at
Liverpool, illustrate this irregularity very forcibly : —
TABLE XLIL
Time.
Locality.
Draught of
Water on SiU.
«
MaTlmnm
Pressure Prior
to MoTement
of Bam.
Working
Pressure fairly
Constant
throogtaout
Stroke.
A.M.
Feet Ills.
Lbs.
Lbs.
6.50
80 feet entrance,
30 0
730
680
6.68
40
25 0
730
730
7.0
100
29 0
730
530
9.0
80 „
21 0
730
690
9.10
40
16 3
760
350
9.15
100
20 6
760
660
11.0
80
15 6
750
720
11.5
40
11 0
760
300
11.10
100 „
15 0
760
600
P.M.
1.0
80
16 6
740
720
1.10
40
12 0
760
260
1.20
100
17 6
760
680
The normal pressure was 760 lbs. at the accumulator. The areas of the rams were
as foUuws: — 80-feet entrance, 227 square inches; 40-feet entrance, 113 square inches;
100-feet entrance, 283*5 square inches.
Electrical Distribution of Energy. — Electricity, as a practical science, is
much the junior of hydraulics, and, in reference to dockwork, it has only
been adopted to any noticeable extent within the last decade. Hamburg
and the German ports of the Baltic introduced it about the year 1892. It
was speedily taken up by Rotterdam, Amsterdam, Bordeaux, Havre, and
Copenhagen. Southampton is apparently the first port at which it appeared
in this country, but the use of electricity is now rapidly becoming general
and, where the question is not complicated by the prior existence of a
hydraulic installation, its claims for selection are admittedly pre-eminent.
The electric current is either continuous or alternating, and this latter
case either single or multiphase.
ELECTRICAL DISTRIBUTION OF ENERGY. 52 1
The continuous current flows uninterruptedly in one direction, being the
reverse of the alternating current which flows alternately in opposite
directions. Mulliphase currents are a group of the latter type which difier
from each other by their relative difference in phase.
The continuous current has hitherto proved to be the most satisfactory
for dealing with operations so variable in nature as those which prevail in
connection with dockwork. Alternating single-phase currents only give
good results when utilised at a fairly uniform speed, and without the
necessity of overcoming the inertia of heavy bodies at starting. Continuous
currents, on the other hand, on account of insulation difficulties with regard
to the construction of both armatures and commutators of the generators,
and the fact that it is necessary to use rotating transformers for reducing
the pressure, are not so well adapted for the transmission of power to very
long distances, though within the ordinary limits of most dock systems, they
ivill be found perfectly effective and sufficient.
The dynamos and motors generally utilised may be enumerated as
(1) Series wound,
(2) Shunt wound, and
(3) Compound wound.
In the first case, the armature, the field winding, and the external
-circuit are all in series. In the event of short circuiting, the field current
is intensified and the winding may be injured by the heating of the wire.
In the second case, the field winding is distinct from the outer circuit,
and there is, consequently, a separate current to excite the field magnets.
Short circuiting can, therefore, produce no heating effect.
The compound machine has two coils on its field magnet. One winding
is in series with the external circuit and the armature, the other is in shunt.
This machine, from the counter action of its coils, is more regular under the
influence of varying currents than either of the other two, but it is only
completely regular and automatic at one particular speed.
A series-wound motor is suitable for use in positions where great
starting power is required, such as in cranes, haulage gear, &c., and also in
the case of single motors, driving pumps, and heavy machinery where the
load is constant after being once applied. When run off constant pressure
circuits, the motors are controlled by a variable resistance placed in series
with them and regulated by hand, as required. In the series-wound motor
the speed decreases as the current increases. The torque is greatest at
starting when the current is a maximum, being about six times the normal
amount, and, as it is proportional to the latter, it varies inversely as the
«peed. When the load varies the speed is not constant.
The shunt-wound motor is not so well adapted for starting against a
heavy torque as the series- wound motor. It will, however, run at nearly
constant speed under a varying load when supplied with current at constant
pressure. With the shunt motor, also, considerable variation in speed can
522 DOCK ENGINEERING.
be obtained by varying the resistance in the shunt circuit, and so affecting
the exciting current. The starting torque is about three times the normal
amount.
Compound-wound motors may have their field coils wound either
differentially, with the series coils in opposition to the shunt coils, or
cumulatively, with the series coils assisting the shunt coils. Where great
regularity of speed is required the differentially-wound motor is probably
the better^ but it has not met with any great measure of success. One
objection to it is the liability to start in the wrong direction, owing to the
reversed series winding. The most important feature of the cumulatively-
wound motor is the increased torque at starting, due to the series coil. It
combines, in fact, to a certain extent, the starting power of the series motor
with the speed regulation of the shunt motor. In this last respect, how-
ever, it is not so good as the shunt motor. This type of motor is sometimes
fitted to cranes where the motor is allowed to run constantly, and in such
situations has given good results.
Applioations of Power.
The various types of appliances, which it is proposed to briefly describe^
may be classified under the following heads : —
Gate machinery,
Sluice machinery.
Capstans,
Wharf and floating cranes,
Jiggers and transporters.
Slipway machinery.
Coal tips and hoists,
Grain elevators,
Pumps,
Miscellaneous apparatus, such as moorings, &jc.
Dock Gate Machinery. — Dock gates may be worked by means of chains-
or of arms or struts.
The chains may be wound on barrels or drums in gear with rotary
shafts driven by steam, hydraulic or electric power, or they may pass over
sheaves at the ends of the cylinder and ram respectively of a hydraulic
machine. An example of the former class is that given in figs. 518 and 519,
which show the plan and section of a gate crab or winch worked by
hydraulic power. The ram system has already been exemplified in
figs. 516 and 517. Where space is restricted and long chains are necessary,
a cupped drum grasping the links of the chain will be used in preference
to a barrel, which is less compact. There are drawbacks, however, to this
arrangement, in that special links are required, and that u corresponding
adjustment must be made whenever stretching occurs.
Chains, in fact, call for constant attention. They must be frequently
DOCK GATE MACHINERY. 525
overhauled and examined, and should be annealed in a wood fire at least
once a year. This involves the provision of spare chains, and these should
be ready for instant substitution, in case of breakage or other serious
accident. The advisability of the chain connections being simple and
accessible is therefore apparent. For gate attachments below water level
a riug at the end of the chain, of larger diameter than the staple through
which the chain passes, will be found a suitable arrangement.
The expansive system 01 the hydraulic ram with multiplying sheaves
seems, on the whole, preferable to the rotary engine, owing to the greater
risk of damage to the gearing of the latter. Damage to chains and
mechanism arises principally from such causes as irregularity of movement,
with abrupt jerks and stoppages, which induce momentary stresses of
unexpected magnitude. Fracture or strain may easily result from an
attempt to force a gate home in the face of some submerged obstruction,
and as it is preferable for a gate to be brought to, rather than for a
breakage to occur, it is by no means judicious to provide machinery of
excessive power, unless it be carefully regulated.
Gate chains are arranged on the two systems indicated in figs. 520
and 521. In the first case, chains are attached to the back and front of
the gate respectively, near the bottom and, being led horizontally to
sheaves set in the walls, at opposite sides of the passage, they pass
vertically upwards to other sheaves near the coping level, whence they
are conducted to their respective machines. In the second system, known
as the ^'overgate system'' (Rg, 521), chains (A and B) are fixed to the
opposite walls of the passage and led horizontally to sheaves at the foot (C)
of the gate, thence vertically upward to sheaves at the top of the gate, and,
tinally, in a parallel course, over a third pair of sheaves near the heel-post
to the actuating gear. By this latter arrangement, each leaf of the gate is
opened and closed from the same side of the passage and from one spot.
Thus, the cost and inconvenience of two separate chain-ways through the
walls to the machine pits are avoided.
Struts or direct-acting rams were introduced by Sir J. W. Barry for
working the gates at the Barry Docks in 1894. They have the possible
advantage over chains of being able to hold the gate up against external
pressure, and thus discharge the functions of a strut gate in minimising the
effect of waves at high water. This advantage, however, is more apparent
than real, as the power of gate machines, unless unduly great, is inadequate
to do more than work gates under ordinary circumstances. The earliest
examples of direct-acting rams worked in cylinders oscillating upon trunnions,
but this type has not been repeated, at all events in this country. Recent
practice has entirely favoured a fixed cylinder, with ram and connecting-rod,
which latter, by means of a crosshead and vertical and horizontal pivot pins,
is free to turn in any direction. The gates at Leith, illustrated in figs.
526 and 527, are worked in this manner, as also are the West India Dock
gates at London, and many others.
524 DOCK ENQIKEEHINO.
The ram or the connecting-rod, as the case may be, is nsually attached
to the gate through the niedinm of a girder or radius arm, one end of which
is fixed to the heel-post and the other to a point somewhere about one-third
of the length of the leaf from the mitre-post. In this way the pressure of
the ram is more effectively applied to the gate, but the faot that tlie applica-
tion of pressure is necessarily above the water line militates against any com-
Fig. 520. — Arrangement of Gate Chains — Direct System.
Fig. 521.— Overgate System.
pletely satisfactory arrangement. Tlie objection has possibly not bo much
weight in regard to iron and steel gates, which can be suitably stiffened, but
is of 90 great importance to wooden gates as to have rendered the system
practically inapplioable to such gates, owing to the difficulty of making them
sufficiently rigid. In some cases attachment is made at a point more
distant from the heel-ftostj and the stroke of the ram is oorrespondiagly
I
To face page 691^
Coping Level \
JliK
Sili Iscvel^
Gale Platform
Briar
?et
I
1
I
\ T
E
J^»f^
II
■I
F-
c . .
I
" r
I^^^S
0
tz
jt Lock.
±
2
J
■
I
7
POWER OP GATE MACHINES. 525
increased. The chain system is preferable to the ram in this respect, for it
is quite feasible to attach the chains at the centre of gravity of the displaced
fluid, which is the ideal position.
One advantage which the rotary engine possesses over the ram is that in
certain cases of breakdown — viz., those not involving the gearing, barrel or
chain — the former can still be worked by hand, whereas it is never possible
to work a ram in this way. The expedient then generally resorted to is to
attach a i*ope to the head of the mitre-post of the gate and lead it to the
nearest capstan. This is by no means a desirable or convenient arrange-
ment, but it should nevertheless be looked upon as a likely contingency and
provided for accordingly.
A point which must not be overlooked is that chains reduce the effective
draught of water over dock sills, and that, in order to allow the former to
lie perfectly flat, so that vessels passing over them may not foul, it ia
necessary to provide a large amount of slack chain. Chases have been
cut in the sill to receive the chain, but it is by no means certain that the
latter will lie in them.
The accompanying illustrations (figs. 522 to 527), showing the applica-
tion of hydraulic power, by means of both chains and rams, to recently
constructed gates at Leith, are reproduced from drawings kindly furnished
by Messrs. Sir W. Q. Armstrong, Whitworth k Co., with the courteous
sanction of Mr. Peter Whyte, the harbour engineer of that port.
Power of Gate Machines. — While the determination of the amount of
{)ower necessary to work cranes, capstans, and other dock appliances is a
matter of comparatively simple calculation, the paucity of existing data in
reference to the forces at work upon dock gates renders the problem in this
last instance apparently incapable of an exact or, at any rate, a general
solution. There can be little doubt that, in the majority of cases, a large
margin of power has to be provided to cover unknown contingencies.
The resistances to be overcome are three in number. At the moment of
starting there is the inertia of the gate, and during movement there are the
friction of pintles, collars, wheels, rollers, <fec., as the case may be, and the
resistance of the water to disturbance by the motion of the gate.
The force required to overcome the first of these may be estimated as
follows : — Calculate the moment of inertia of the gate about its axis of
rotation; for the purpose it may be treated, without serious error, as a
weighted rectangle revolving about one edge. Then
1 = JMZ«,
where M is the mass of the leaf and I its length. From this we find the
radius of gyration, which is
jk- y^*="7^,
and the mass of the leaf may accordingly be considered concentrated at a
point distant *577 1 from the axis of rotation.
526 DOCK ENGINEERING.
If the gate chain be attached at a distance, x, from the same origin, the
equivalent mass on the line of pull is
M X -577
— — = m, say.
Now, if it be desired to impart to such a mass a velocity ' of v feet per
second in, say, t seconds, the acceleration will be -, and the force,^^, required
to produce it
/i = ^xp. . . . . (136)
The second force, /^j which is required to overcome friction, may be
estimated with the aid of a suitable coefficient, c, at some fraction of the
weight (W) to be moved.
/2 = cW (137)
Lastly, the resistance of the water to displacement during movement is
theoretically determined by the consideration that the pressure on the plane
of the gate is some factor of the pressure which would be produced by a
body of water falling upon the gate with a velocity equal to the velocity of
movement of the latter.
If ^ be the distance through which the water is supposed to fall, we
have, in lbs.,
/^ = A . toh , k
= A . . A; . (138)
where, for fresh water, w = 62^ lbs. and k '■=^ 1*8 ; and for salt water,
i& = 64 lbs. and k == 1*85. A is, of course, the area in feet of one surface of
the leaf.
As an example let us take the case of a greenheart gate, 55 feet long by
40 feet deep, with the possibility of the full extent of head, and suppose it
to be worked by a chain attached at a point 10 feet from the outer extremity
of the leaf. Assume the weight of the gate to be 150 tons. Then
150 X -577 X 55 ,^^ o .
m = j^ = lOO'o tons :
45
iind if it be deemed desirable to obtain a speed of 1 foot per second, in ten
seconds,
. 105-8 . „^.
/= -3IP X Tiy = -33 ton.
This is on the supposition that the pull is horizontal ; any deviation
therefrom would necessitate a suitable modification.
The frictional coefficient is most difficult to estimate in the case of a dock
gate, there being so many modifying influences at work. For a railway
train travelling at normal speed about 10 lbs. per ton would be considered a
fair allowance, but this coefficient is manifestly too low for a cumbersome
POWER OF GATE MACHINES.
527
greenheart gate, moving at a much slower rate with conical rollers over
splayed tracks, and it will still further be augmented by a certain amount
of friction at the heel-post. On the other hand, there is the diminution of
the load on the rollers due to flotation, which will, of course, vary with the
depth of water at the time of working. Further, there is the ratio of
the diameter of the roller to that of its axle, and the proportion of weight
which the roller carries. With a ratio of 4 to 1 and a coefficient of '15,
the friction due to that portion of the gate borne by the roller would be
2 240 X '15
- — -r = 84 lbs. per ton. Allowing for flotation and dealing with the
question, as is inevitable, in a somewhat rough and ready way, it will pro-
bably not prove an excessive estimate if we take the frictional resistance of
the gate at 20 lbs. per ton on its gross weight, in which case
. 150x20 - _ ^^
For the resistance offered by salt water to displacement we have
65 X 40 X 64 X 1-85
/3 =
= 1-81 tons.
64 X 2,240
Hence the maximum tension in the chain, exerted at the moment of
starting the movement of the gate, will be
T=/i +/2 + /3 = 3-47 tons.
This figure will need some additional margin to cover uncertainties in
the frictional resistance. Under circumstances only too common in con-
nection with the working of dock gates, the resistance may easily be
increased to double the amount calculated above, for which fair conditions
of track have been assumed.
The following table exhibits data relating to several existing examples of
machinery for greenheart gates. For metal gates with buoyancy chambers
the friction of movement will be much less, and the amount of power to be
applied will accordingly be considerably reduced.
TABLE XLIII.— Gate Machines.
Width of
Entranoe.
Greatest
Least
Working
Working
Head.
Head.
Feet
Feet
36-5
26-6
41
31
40
30
41
31
34
24
41
31
40
30
39
29
Area of
Surface of
I^af.
Square Feet
766-6
1722
1680
2091
1768
2316-6
2260
2203-5
Diameter
of Bam of
Diameter
Gate
of Chain.
Machine.
Inches.
Inches.
12
1
17
ItV
17
lA
18
IS
18
If
19
H
19
H
20
H
Gear.
6 to I
6
8
6
6
6
6
6
1
1
1
1
1
1
1
Accumu-
lator
Pressure.
SaS
DOCK ENGINEERING.
Figs. 628 ftnd 529.— Electric Clough at YmnideD Looks.
SLUICING MACHINERY.
529
Sluicing Machinery. — The penstocks or doughs which regulate levelling
and sluicing culverts may be worked either by the chain or the ram. The
former method is more usual with electrical, the latter with hydraulic,
power.
The doughs and their electrical connections at Ymuiden Locks are
illustrated in figs. 528 to 530. Each frame (which is built of timber and
sheet metal) is suspended by two endless chains fixed to the ends of a
pivoted yoke at the top of the frame, and resting on a horizontal shaft
above, through which they receive their motion before being carried round
a secondary winding shaft half-way down the pit. The shaft is actuated
by an electric motor situated in a separate chamber behind a partition
Fig. 530. — Diagram of Electric Comiections to Gates and Sluices at Ymuiden Locks.
wall through which the shaft is carried. The motor is capable of developing
17 H.P. when running at 270 revolutions. The weight of the sluice is
partly balanced by a counterweight, which is attached to the chain end
and which glides on two rods provided with collars bearing against strong
helical springs.*^
In the hydraulic dough the frame terminates in a piston, which passes
into a cylinder and is worked by differential pressure. Vertical guides
are added to keep the frame in position during its ascent or descent.
In case of failure of any part of the mechanical apparatus, it is advisable
to provide a separate dough which can be worked by manual power. This
is usually effected by a cross-bar at the summit of a spindle, with screw
thread, passing through a fixed bracket.
* Articles on ''The Electrical Gear at the Ymuiden Locks'* appeared in Engineering y
Feb. 7, 1902, and subsequent issues.
34
530 DOCK ENGINEERING.
Power of Sluice MachinOB. — In eatimatiDg the power required for working
clongh paddles, there are two factors to be taken into consideration — viz.,
(1) the weight of the paddle itself, and (2) the working friction against the
facet) of the clongh jambs. This latter is greatest at starting and will
diminish as the paddle rises. The maximum effect can be found hj calcn-
l&ting the presanre against the face of the paddle, due to the initial bead
of water, and multiplying hj a coefficient of friction.
The following a
wet or dry : —
Figs. 683 and 534.— HjdrauUo CapBlan.
for the latter wheo the surfaces in contact are
CAPSTANS. 531
Capstans. — Capstans betong to the same claas of appliances as winches,
the onlj difference being that their axes are vertical instead of horizontal.
This arrangement favonrs the working of them by baud when necessary.
Accordingly the capstan head should be designed at a convenient height and
apertures for poles arranged in it, so that, in case of any breakdown in the
usual motive power, the machinery may be actuated by hand. A pawl and
ratchet gear along the lower circum-
ference will prevent backslip.
Capstans of from 3 to 12 tons
power are generally found sufficient
for dock work. Excessive power would
only result in the fracture of cables.
One capstan, at least, should be
located at each side of an entrance,
and if there be a long lock, two or
four others will certainly be advisable
at equal intervals. The position of a
capstan should be such that, if there
be a pair of gates in the vicinity, a
I VERTICAL SECTION
Fig. 635. Fig. 636.— Electric CapBtan.
convenient lead may be obtained for opening or closing the gates in the
event of an accident to the gate machinery.
Capstans are obviously most, if not solely, adapted for working by means
of rotary engines. In the case of hydraulic power, an illustration of the
mechanism as devised by Lord Armstrong for a two-cylinder machine is
afforded in figs. 531 to 534. The method of admitting the pressure water to
532 IX>CK ENGINEERING.
alternate faces of the piston-ram will be perceived from an inspection of
fig. 535, which is a section showing the valve of the cylinder. A. is the
supply passage ; B, the constant pressure port, always open to the upper
side of the piston ; C, the pressure port to the under side of the piston ; D,
the exhaust therefrom ; and E, the discharge passage from the engine. E is
a ring of hard metal forming the fixed working fJEkce, the upper segment of
which, marked G G, is free to press up against the rubbing surface as it
wears down, and is kept in contact by the pressure of the water. H is the
trunnion in section, showing the pressure port on the upper side and
the exhaust port on the lower; and I is the relief valve, the port to
which is always open at the moment when the relief valve is required
to act.
A vertical section of an electrically worked capstan at the Ymuiden
Locks is given in fig. 536.
Quay Cranes. — Quay cranes are of all capacities, from half a ton or less
to 150 tons or more.
Types are innumerable, and it is quite beyond the province of this work
to attempt to deal with them except on very restricted lines. For dock
work, cranes may be concisely divided into two classes — viz., fixed cranes
and movable cranes. The smaller class of cranes, dealing with the loading
and unloading of vessels with cargo^ are generally of the latter type, from
the necessity of adapting them to the variable positions of the hatchways.
They are subdivisible as follows : —
1. Cranes which travel upon rails all of which are at coping level. To
accommodate the track, and also to ensure stability, this arrangement
involves a clear space of some width — say, 10 feet — for the crane alone, and
as additional tracks will generally be required for trucks, both while loading
and in reserve, the width may easily be extended to 30 or even 50 feet. To
reduce this large allowance, often inconvenient when space is limited,
pedestal cranes have been devised, such that one or more lines of waggons
can pass beneath the crane platform.
A hydraulic crane of the former type is shown in figs. 537 and 538 and
a pedestal crane in figs. 539 to 541. In both cases the lifting is performed
by a ram and cylinder with six sheaves.
The pedestal crane is the copy of one in vogue at Havre, Dunkirk,
Bordeaux, and other French ports. It is adapted to two lifting capacities
of 15 and 35 cwts. respectively. The different powers are obtained by
concentric cylinders. A slewing motion is imparted by two hydraulic rams
placed vertically behind the pivot. A single chain, common to both presses,
is attached to the turning drum, so that the motion of one ram causes it to
revolve in one direction while the motion of the other ram produces
revolution in the other direction.
2. Cranes (fig. 393) which travel upon one rail at the coping level and
upon another carried by a balcony or corbel on a transit shed at some height
above the quay, generally at first floor level. This is obviously a device for
t
I
TC*
/id
Figs. 538, 540, and
!
QUAY CRANES.
Fig. 542.— IdO-ToD Crane at
Fig. 343.— ISO-Ton Revolving Cnne at Kiel.
Fig. 544 — lOO'ToD Derrick Crane at Hamburg.
Fig. fi40.— 100-Ton Revolving Crane at Bremen. Fig. 546.— 120-Ton Crane at Barrow.
534
DOCK ENOIKEERING.
gaining space on narrow quays. It embodies all the features of a pedestal
crane miaua the back legs.
3. Cranes (fig. 374) which are carried entirely upon the shed structure,
either at some floor level or upon the roof This arraagement is inevitable
when there is not sufficient spsce to accommodate the crane upon the quay,
and, in other cases, it avoids the obstruction caused by the front legs of the
semi-pedestal crane, but it involves a corresponding increase in the amount
of outreach.
The hydraulic roof-crane at Liverpool, shown in fig. 371, lias luffing gear
capable of altering the outreach or rake from 18 to 33 feet beyond the line
of coping. The total height of lift is 76 feet, and the rate of lifting the full
load of 30 cwts. is 150 feet per minute.
Fixed cranes have the advantage of greater stability, and are employed
for lifting heavy loads. One at Malta, capable of raising a weight of
160 tons, is described at p. S36, potl. Others, of various types, are illua-
trated in figs. 542 to 546.
The difficulty of employing large cranes with long outreach is the
revolution of the jib amid the intricacies of masts, yards, stays, &c, of
shipping. In many cases a pair of sheer legs, or oscillating derriok crane, ia
to be preferred. In form, the apparatus is a tripod with two legs pivoted
horizootally at the edge of the quay and the third adjustable to the amount
of outward projection. The movement of the load is entirely in one plane,
at right angles to the direction of the quay, by which arrangement any
iuterference with objects on either side is avoided.
Floating Cranes. — A floating crane, or sheers, is a valuable adjunct to
the equipment of a dock system, as apart from its availability for shipping
Fig. 547.— Floating Crane. Elevation,
and commercial purposes, it is of great utility in lifting dock gates for
repairs, in berthing temporary dams, and in many other cases. Such cranes
are constructed up to 100 tons lifting power. One of 25 tons is shown in
figs. 547 and 548.
VWA.TmQ CBANE AND JIOQER.
Figs. C49 and 660.— Hydraulic Jigger.
536 DOCK ENGINEERING.
Jiggers. — Closely akin to cranes are jiggers (figs. 549 and 550) actuated
commonly by hydraulic power. The apparatus is so light as to not require
a rail track. There is no jib, and goods are simply hoisted out of a ship's
hold by means of a chain, or rope, passing oyer a sheaye suspended to
the rigging. It may be used as a useful auxiliary to quay cranes, and
it has certain advantages in rapidly lifting light articles out of the holds.
It has a close competitor in this respect in the winches with which
steamships are usually furnished.
Hydraulic Crane at Malta.* — This crane, the elevation of which is
shown in fig. 551, has a maximum working load of 160 tons. This weight
can be lifted through a height of 50 feet at a radius of 70 feet. Loads up
to 35 tons can be lifted through a height of 90 feet at a radius of 75 feet.
The larger loads are raised by means of a direct-acting hydraulic cylinder
suspended in gymbals from the jib ; the smaller loads by a chain purchase,
worked by a rotary hydraulic engine.
The structure, which was constructed and erected by Messrs. Sir W. G.
Armstrong & Oo., of Newcastle, is carried by and revolves upon 96
bevelled live rollers, 15 inches mean diameter and 16 inches wide, working
on a lower roller path of cast iron, planed on the top and bottom, the top
being bevelled to suit the rollers. The rollers are connected on the outside
by links, 5 inches by j-inch, passing over the ends of the axles, each link
taking two rollers ; and on the inside, the end of the axle is clipped in a
w rough t-iron circular frame, connected by bracing (figs. 652 and 553) to a
collar, working on rollers round the centre column of masonry. The
centre pivot is fixed to the masonry by four bolts, 15 feet long, extending
into the centre chamber, and is made hollow to admit the hydraulic pipes.
These pipes are concentric through the pivot, the internal one being for
pressure and the other for exhaust. The foundation consists of a solid
mass of Portland cement concrete, composed of 6 parts of hard limestone
and 3 of sand to 1 of cement, faced above ground with limestone
masonry.
The main lifting cylinder is of cast iron, in three lengths, connected by
fourteen 3^inch bolts. Its internal diameter is 29 inches, and the thick-
ness of the metal 3^ inches. The piston is of cast iron and arranged for
hemp packing. The piston-rod is of wrought iron, 8 inches in diameter, and
fitted at the lower end with swivel eye and shackle. A platform is
suspended from the cylinder, from which the inlet and outlet valves are
controlled ; it is reached by a light iron bridge hinged to it, and resting
upon the framework of the jib. The cylinder is carried in a wrought-iron
trunnion ring, suspended from the jib by four forged iron links, so that it
can be swung in towards the jib when the 30-ton purchase is in use.
The rotary hydraulic engine for working the 30-ton purchase, the
slewing machinery, and the swinging-in gear, has three oscillating cylinders,
* C. and C. H. Colson on <'The 160-Toq Hydrauho Crane at MalU Dockyard
Extension Works," Min, Proc, Inst, CE.^ vol. cxiv.
TBANSPORTERS.
537
with gun-metal plungers, 3^^ inches in diameter and 14 inches stroke. All
the levers for actuating the starting and stopping valves and gearing
generally are arranged so as to be worked by one man standing upon a
platform, raised above the lower framework of the crane. Turning motion
is effected through spur and bevel gearing, acting on a toothed rack on the
outer edge of the lower roller track.
All the machinery pipes and valves, subjected to a working pressure of
700 lbs. per square inch, were tested to 1,400 lbs., and the cylinder, piston-
rod and piston, links, d^c, were tested to 320 tons, or double the working
load.
Transporters. — A transporter consists essentially of a long arm or track,
placed horizontally or very nearly so, along which travels a carriage with a
hook for the attachment of loads. There are several types of transporter ;
two will be briefly described.
Fig. 554. — Temperley Transporter.
The Temperley Tra/nsporter consists of an iron beam of H section,
supported by a special tower, by the mast of a vessel, or by the underside
of a shed floor or roof. The traveller, or truck, is provided with an
arrangement for throwing itself automatically out of gear at fixed positions
vertically over the points of loading and discharge. It is actuated by a
steel wire cable, which can be set in motion by steam, hydraulic, or electric
power, and also by gas engines for lower speeds. These transporters are
applicable to loads of from 5 to 60 cwts., and to distances up to 1,000 feet,
with travelling speeds ranging from 500 to 1,500 feet per minute.
A view of the transporter is shown in fig. 554. The traveller, at the
left end, contains automatic mechanism which secures it to the beam during
the lifting of the load, and which sustains the load during the movement of
the traveller. The load having been attached to the hook in its lowest
position, the latter is hoisted by a hydraulic or other engine until the
fall block enters the bell of the traveller, when two hooks automatically
engage the block and sustain the load, while, at the same time, the traveller
is released from the notch in the beam and commences to travel into the
building.
538 DOCK ENGINEERING.
These notches, which fix the stoppages of the traveller, are arranged at
intervals of about 5 feet. On arriving at the position at which it is desired
to lower the load, the engine is stopped, the hoisting drum thrown out of
gear, and the traveller with its load commences to run backward iinder the
action of a tail rope or overhauling gear until it comes to a notch, in which
it engages automatically, and, at the same time, releases the fall block, so
that the load can be lowered with the brake in the usual manner.
The outer projecting ends of the beams may be hinged, so that they can
be drawn into a vertical position when out of use.
The Trofuporter shown in figs. 565 and 556 is of a type used in France,
and manufactured by Messrs. Dayd^ and Fill^, of CreiL It is formed of a
vertical framework in the shape of the letter A, at right angles to which
the transporting beam is set. The frame is free to travel along the quay
on a line of rails, and is steadied by a second line of rails placed along the
shed front, at some distance above the quay level, so as to prevent over-
turning.
The travelling beam can be set to any required inclination. The
apparatus is worked by two independent winches, one of which controls the
hoisting of the load and the other the travelling movement. Both these
winches are driven by steam power from machinery at the foot of the frame,
movement being communicated by means of shafts and bevelled wheels.
The apparatus in question is adapted to loads of 30 cwts.
Coal Tips and Lifts. — ^The process of loading a vessel with a cargo of
coal is attended by some difficulty, owing to the brittleness of the material,
which is such that, unless extreme care be taken, its value may be very
seriously depreciated by breakage into minute fragments and dust.
Goal is usually conveyed to port from the collieries in waggons, either
end-tipping or with drop-bottoms. Waggons of the latter class are simply
lifted and slewed bodily by a quay crane, and suspended over the hold
while the coal is discharged. End-tipping waggons are tilted so that their
contents are emptied into a shoot which directs them into the hatchway.
Until a conical heap of sufficient height is formed, the operations in both
cases are accompanied by considerable breakage of coal, owing to the great
depth of the hold into which it has to fall. This can, to some extent, be
remedied by the assistance of an anti-breakage crane, which forms an
auxiliary feature of most coaling tips. For the first few waggon loads, the
coal, after passing down the shoot, enters a skip placed to receive it, the
skip being suspended from the crane, by which it is lowered carefully to
the bottom and its contents there deposited. Even after the cone has
attained a good height, it will be necessary to control the 'discharge from
the shoot with the aid of flaps, or doors, as a rapid rush of material will
frequently produce nearly as much damage as a long fall.
If the railway tracks are at a sufficiently high level, the waggons may
be discharged direct from that level, but, in the case of a low-level approach,
it will be necessary to first lift the waggons to such a height as will clear
[To 190^ P^^
5S8.
N.
\
\
\
\
\
X
\
\
G
^^ Boiler.
C Speed Regulator.
B, OeoiUating Beam,
If Traveller.
G Hoisting G^**-
H Travelling <^^-
i; Upper Track.
K. l»wer TracJ.
GRAIN ELEVATORS. 539
the bulwarks and hatchway coamings, and, at the same time, give the
requisite inclination to the tip.
Figs. 557 to 559 are illustrations of a hydraulic coal hoist and tip
recently constructed at Dundee.*
The hoist is designed to lift a 20-ton waggon through a height of 50 feet
above the level of the jetty rails, and at the summit to tip it through an
angle of 45 degrees. Owing to the difficulty of providing suitable founda-
tions at a moderate cost, the structure having to stand in the river 120 feet
beyond the line of quay, a suspended form of hoist has been adopted,
instead of that in which the cradle is raised by direct-acting cylinders
placed in a well below the surface of the quay. The hoist framing is of
steel, braced and strutted, and securely bolted to the timber-work of the
jetty. The cradle and tipping frame are lifted and lowered by four chains,
two of which are for lifting and two for tipping. The lifting cylinder is
fixed vertically against one side of the framing, and the tipping cylinder
is fixed on the upper end of the lifting cylinder. Each cylinder is fitted
with a plunger, multiplying sheaves, guide bars, &c The hoist is also
furnished with a 2^ton anti-breakage ^crane, having a lift of 55 feet. The
structure is said to be the largest of its type.
Owing to the dust arising from the shipment of coal, it is essential to
locate tips at a safe distance from quays for the reception of cargo of a
nature likely to be affected by it.
Grain Elevators. — Appliances for dealing with cargoes of grain in bulk
are necessarily very different from those employed in lifting packages and
portable objects generally. In the case of a granular substance it is clearly
advantageous to provide some method of uninterrupted transmission, such
as that afforded horizontally by endless bands in revolution, and vertically
by a succession of buckets on a continuous chain. Pneumatic power, in
the form of either suction or pressure through tubes, can also be employed
to achieve the same result. When the quantity dealt with is small, or
when it forms part of a miscellaneous cargo, intermittent discharge by
meana of grabs, worked by cranes, may suffice.
The bucket system is in vogue at Liverpool and other places, and the
rate of travelling reaches 100 feet per minute. An important drawback of
the system is the limited range of self-feed for the buckets. They are only
able to deal directly with the grain in the immediate vicinity of the hatch-
way. That portion of it which lies under cover, it may be to the extent
of a hundred feet or more, fore or aft, has to be trimmed in the direction of
the buckets, generally by manual labour.
The pneumatic system adopted at the Millwall Docks, London, and
elsewhere, whilst entailing a greater consumption of coal than the bucket
system, offers some advantages in other directions. The pneumatic tubes,
being flexible, can be applied in any required position, and the cost of
trimming is thereby saved, though at the same time the shifting of the
* Buchanan on "The Port of Dundee," Min. Proc, Inst, C,E,, vol. oxlix.
540 DOCK ENOINBBRINQ.
tubes necBBsitates attention, bat not to the same extent. No matter how
tortuous the route, the grain can be sucked out of bunkers and other con-
fined spaces, which would be otherwise inaccessible. Forthermore, there is
much less exposure to the weather, and pneumatic elevators can be worked
under almost any atmospheric conditions.
Figs. 660 and 661. — Pneumatic Or&in Apparatus.
The MJllwall apparatus,* illustrated in figs. 560 and 661, is located in
a hull about 80 feet long by 24 feet wide by 10 feet deep. It is driven by
a compound engine connected direct with ur^exhausting pumps, capable
of producing and mainteining a partial vacuum of 15 inches of mercury, in
a tenk into which some 0,000 feet of air, under atmospheric conditions, is
being admitted per minute. The tank, which acte as a grain-receiver, is
* Duckham on " Pneumatic Machinery for Loading and Dischai^ing Grain Cargoes,"
The Enginetr, April 8, 1898.
SLIPWAY HAULAGE. 54 1
supported from the deck by a tower, and has a diameter of 10 feet with a
height of 16 feet. It is coned at the bottom, and furnished with connec-
tions for two or three pipes, through which the grain is drawn with the
current of air from the hold of the ship. An automatic air-lock is attached,
and through it the grain discharges itself into the hopper of the weighing
machine, whence, after weighing, it is directed into a barge in bulk or is
filled into sacks. This type of machine is also in use at Bemerhaven and
Hamburg.
In a pneumatic apparatus employed at Limerick, the grain, instead of
flowing away in bulk, finds its way through a second air-lock into a
chamber below the deck into which air is forced at a pressure of from
6 to 8 lbs. per square inch. From this a pipe passes upwards, bends over
the elevator's side, and is there connected, by a piece of flexible hose, with
an underground pipe passing up into and along the roof of a warehouse.
By means of outlets provided at convenient intervals the grain is discharged
into the required bins.
Slipway Haulage. — As originally devised by the late Thomas Morton,
the inventor of the slip dock, the machinery for hauling vessels up the
ways consisted of spur gearing worked by manual power, horses, or the
steam engine. Hydraulic apparatus was introduced about the year 1850^
and has since existed through various stages of development in competition
with a form of winding apparatus originated about the year 1879.
The hydraulic apparatus in its later form, as contrived by Messrs.
Lightfoot and Thomson,"^ consists of three main hauling rams (figs. 662
and 563), connected by means of an upper crosshead with a single reversing
ram under constant pressure, and by means of a lower crosshead with a
double set of hauling links which extend nearly to the extremity of the
ways, resting upon wings cast upon I the centre rails and being guided
thereby. The action is as follows : — By the admission of water to one or
more of the main cylinders, according to the size of the vessel being dealt
with, a forward stroke of 10 feet is made against the constant pressure of
the reversing ram. The main cylinders are then opened to exhaust, and
the backward stroke is made under the action of the reversing ram. There
is a dual system of pawls on the cradle, so arranged that one of them
engages in the rack of the permanent way at the end of each forward
stroke, while the other engages in the joint plates of the hauling links at
the completion of each backward stroke. During the backward stroke,
therefore, the cradle remains stationary upon the ways, while the hauling
links are passing downwards to take up a new position 10 feet behind the
pawls in which they were previously engaged. With this system, no
disconnection or removal of links, such as obtained in earlier types, is
required. The return stroke is made much more rapidly than the forward
stroke on account of the much smaller area of the ram.
♦Lightfoot and Thompson on "Slipways for Ships," Min. Proc, Tnat. C,E,,
vol. Ixxii.
DOCK ENGINEEMNG.
i I
544 ^^^^ ENGINEERING.
A double set of cylinders and rams is the system adopted by Messrs.
Hay ward, Tyler & Co., and the apparatus is so arranged that one set is in
forward motion while the second is returning. By attaching the links alter-
nately to each set, the cradle is maintained in almost continuous motion.
The hauling gear of Messrs. Day and Summers consists of a wire rope,
12 inches in circumference, used either in single tension or with multiply-
ing sheaves, coiled upon a drum, some 9 or 10 feet in diameter, which is
actuated by steam or other convenient power
The smoothness and regularity of the hydraulic ram commend it for
the purpose of slipway haulage, particularly in dealing with vessels of large
size. Steel wire rope, on the other hand, is light and flexible. Its
durability has been contested, but appears to be satis&ctory.
Pumping Machinery. — Permanent pumping power, as distinguished from
that of a temporary nature, dealt with in a previous chapter, is required
in connection with docks for two important objects : — (1) For emptying
graving docks, and (2) for arti6cially raising the level of the water in wet
docks. This latter expedient is adopted in cases where, greater draught
being required for vessels, the deepening of a dock is deemed inadvisable
on constructive or economical grounds. The use of pumping plant in
connection with hydraulic accumulators is, of course, obviously necessary
where such power is adopted.
The type of pump most commonly employed for the first named objects
is that known as the centrifugal, in which the rapid rotation of a series of
blades or fans causes the water within the pump chamber to be whirled
round and propelled in an upward direction. Valvular pumps are unsuit-
able for dealing with dock water, on account of the great quantity of refuse
matter to be found in it ; corks, straw, chips, and ship scrapings are a few
examples only of the multitudinous small objects which suffice to obstruct
the action of valves. Centrifugal pumps themselves have to be protected
by entrance gratings from the risk of entanglement with ropes and canvas,
to say nothing of more serious damage by log-ends, pieces of planking, and
wedges. It is no uncommon experience for a pump to have its intake pipe
choked by eels and small fish, and the writer knows of one instance in
which the pump blades were smashed by a piece of timber which had
mysteriously intruded itself into the well. The following incident, narrated
by Mr. John Hayes, is likewise instructive : —
Two large centrifugal pumps and engines, at Demerara, had been fitted
up and set to work in connection with drainage operations on a somewhat
extensive scale. One day, after they had been some considerable time in
operation, the Resident Engineer observed that the engine and pump
suddenly pulled up and then went on again immediately afterwards. For
a long time the cause was undiscovered, but eventually the remains of an
alligator, 14 feet long, were found in the outlet of the pump. The reptile
had passed through the pump, and had been cut into three pieces, which the
Resident Engineer caused to be stuffed, as a specimen of what centrifugal
PETROLEUM STORAGE. 545
pumps would do in the way of getting rid of obstructive debris. The
alligator was undamaged except where it had been severed.'^
Centrifugal pumps are of two types — the vertical and the horizontal.
The latter is perhaps more generally known as the turbine. The turbine
has an advantage over the centrifugal proper, in that the machinery for
driving it can be placed at or about the quay level, whereas the other
has its motive power applied near the middle of its lift, about half of
which is done by suction, and the other half by propulsion. This involves
an expensive watertight chamber below the level of the surface of the
dock. On the other hand, the centrifugal pump is simpler in construc-
tion, being driven by the main shaft direct, while the turbine pump
necessitates the interposition of gearing. The maintenance of a centri-
fugal pump is therefore less expensive, and on this ground it commends
itself to the favour of engineers.
It is not proposed to enter here into details of pumping machinery.
The subject is so extensive as to call for separate and specialised treatment,
which may be found elsewhere. Some brief particulars relating to
installations at several graving docks are given in Chap. xi.
Petroleam Storage. — Petroleum is imported into this country either in
barrels or in bulk — the latter by means of specially constructed tank
steamers. The barrel system is the less economical of the two, owing to
the depreciation in the value of the imported barrels, which may amount to
as much as 20 or 30 per cent.
An ordinary barrel is some 33 inches long and 25 inches middle
diameter; it weighs about 64 lbs. when empty, 400 lbs. when full, and
contains 42 imperial gallons. Barrels can be most conveniently and
effectively landed or shipped by means of parallel tracks of angle iron, set
up on trestles, where necessary, to give the requisite inclination. It is
found that there is no disposition on the part of the barrels to leave the
tracks, however great the speed.
Petroleum in bulk from a tank steamer is usually pumped through
conduit pipes into a storage tank or tanks ashore. These tanks are
cylindrical in form, built of plates of wrought iron, or steel, and suitably
stiffened. A settling tank of similar construction is often included in the
equipment.
The following particulars relate to the petroleum storage dep6t at
Barrow Docks : —
There are two installations. The smaller consists of two tanks, with a
capacity of 2,500 tons each. In the other installation there are six large
tanks, two small tanks, and a settling tank, with a total capacity of 16,360
tons.
The tanks are of wrought iron, cylindrical in shape, 64 feet in diameter
and 33 feet high, with flat bottoms and low-pitched conical roo& of iron
plates, supported by iron principals resting on an angle-iron ring, 2 feet
* Jftn. Proc, Inst, C.E., vol. xcii., p. 178.
35
546
DOCK ENGINEERING.
below tKe top of the cylinder. There are two other angle-iron rings, one
at the top and the other at the bottom of the cylinder, and between these
three rings of tee-iron.
The roof-plating is about ^ inch thick, and the side-plating ranges from
^ inch thick at the top to ^^ inch at the bottom. The tanks are set on a
bed of sand and stand their full height above the ground.
A vent-hole is provided at the apex of the roof, with a screw-down
cover, and there are manholes, with covers bolted on, in the roof and also
in the bottom side-plates.
The wrought-iron settling tank is 36 feet in diameter and 5 feet deep.
It is open at the top, and contained within a brick house octagonal in plan.
There are also large barrelling sheds and a cooperage.
Fig. 664. — Buoy with Anchorage.
Ordinary Russian petroleum weighs 8^ lbs. per gallon, American petro-
leum 8 lbs. per gallon. Petroleum increases in bulk 1 in 200 with an
increase in temperature of 10° F.
Moorings may be classified as water moorings and quay moorings.
The former class, the object of which is to afford means of berthing
ships while discharging cargoes into lighters in mid-stream or in creeks,
includes anchored buoys and piled stagings. The buoys (fig. 564) are secured
by chains to screw piles or to heavy blocks of masonry bedded in the ground.
The stagings (figs. 565 and 566) consist of clusters of piles suitably braced
and stiffened.
Quay mooringg include tings, hooka, bollards, and poato. Ringa and
books, if placed in the vertical fcce of the quay, should be recessed ao as to
Figs. 666 and 666.— Mooring Strings.
fFig. 667.— Mooring Poat. Fig, 66S.— Mooring Poet. Fig. 669.— Mushroom,
avoid receiving or causing damage. Placed upon the quay surface, they are
•conveoieiit for dealing with ahips whose aides rise to a considerable height
548
DOCK ENGINEERING.
above the quay. Hooked mooring posts and bollards, however, are the
more general and satisfactory arrangement. These posts (figs. 567 and 568)
are either of cast iron or steel, and, occasionally, of stone or wood. Hollow
castings are undoubtedly the best, being strongest, most durable and com-
pact, and comparatively light.
Mushrooms (fig. 569) are small, horizontal, single sheaves, placed so a&
to act as convenient leads for ropes and warps to capstans.
Book Applianoes at Hamburg.
The following is a list of various lifting apparatus in use at the port of
Hamburg in November, 1901 : —
A. Quay Crcmes (all fixed) —
1 steam and hand crane, . . 12,500 kilogrammes.'"'
1 electrical crane, .... 30,000
1 steam crane, 50,000
1 „ 150,000
B. Shed Cranes (some fixed and some movable) —
»
a
278 steam cranes, . . . .
. 1,500
to 2,500 kilogrammes.
155 hand cranes, .
. 1,000 to 2,000
Ji
101 electrical cranes.
. 2,500 to 3,000
if
27 hydraulic cranes,
• •
2,000
it
0. Miscellaneoios Appliances —
73 hydraulic winches or jiggers, .
750 ^ilogi
rammes.
36 hydraulic winches, .
600
25 hand winches, . . . .
500
75 „ ...
1 t
750
u „ ...
t
600
39 hydraulic lifts,
*
1,200
3 hand lifts.
» i
500
2 steam winches.
■
1,000
Equipment of the Fort of Havre.
The following is a list of the various appliances belonging to the
respective authorities in November, 1901 : —
A. Ths Docks- Warehoicses Company —
4 fixed hydraulic winches, .
10 movable hydraulic winches,
1 „ electric winch, .
8 „ „ winches,
1 fixed hand crane,
2 electric grain elevators.
8 ,. capstans.
* A kilogramme is 2*205 lbs. avoir.
400
kilog]
rammes.
400 to 900
»
150
n
500
9t
. 10,000
>*
ft
EQUIPMENT OF THE PORT OF HAVRE.
549
B. The Chamber of Commerce —
30 movable hydraulic cranes,
1,250 to 3,000 kUogrammes.
2 „ „ winches.
200 „
^ i> )i n
750 and 1,000 „
5 „ steam cranes,
1,500
25 „ electric cranes, .
1,500 „
1 steam floating crane.
4 tonnes.*
* >> j> •
. . 10 „
1 tripod shears, .
. . 120 „
0. Private Companies —
3 floating shears, . 2 of 30 tonnes, 1 of 7 tonnes.
8 electric winches.
400 kilogrammes
6 floating steam cranes.
1,500 „
5 fixed hand cranes, respectively,
5, 10, 12, 15, 25 tonnes.
7 movable steam cranes.
1 to 2 „
2 fixed steam cranes, .
*2 "
4 „ hand cranes, .
1 „
A more detailed statement of the appliances used in connection with
the working of a single dock at Liverpool will be found on the following
page. The Canada Dock is one of the most important on the Mersey
Dock Estate, and it accommodates the largest vessels of the White Star
and Cunard Lines. The shipping companies, however, themselves provide
the major portion of the appliances for dealing with cargo. These, and
various manual appliances provided by the Dock Board, are not included
in the list.
A tonne is 1,000 kilogrammes = 2,205 lbs.
S50
DOCK ENGINEERING.
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INDEX.
Aberdeen breakwater, 277.
,, Concrete deterioration at, 124.
Accessibility of repairing depots, 464.
„ of sheds, 367.
Accommodation, Shed, 364.
Accumulators, Hydraulic, 619.
Acid process, 137.
Administration, Dock, 6.
Africa Dock (Antwerp), 13.
Agents, Blasting, 86.
A|;gregate, 117, 130.
Air, Compressed, 510.
Albert Dock (Hull), 247.
,, (London), 8, 48.
Albert Edward Dock (Newcastle), 15.
Alexandra Dock (Hull), 42, 265.
■ ,, (Liverpool), 10.
Algiers, Jetty at, 281.
Alk)ys of iron, 135.
Alt-ofen, Slipway at, 474.
Altona, Quay wall at, 214.
America Dock (Antwerp), 13.
Amsterdam, Warehouse at, 404.
Analyses of cement, 119, 125.
Anchorage, Buoy, 546.
„ Gate, 341.
Angle of repose, 157.
Angus-Smith process, 146.
Animals, Weight of, 380.
Antimony, Enect on steel, 135.
Antwerp, Port of, 13.
Quay wall at, 205.
Sheds at, 394.
Swing bridge at, 443.
Traversing bridge at, 442.
Appliances, Block-setting, 74.
Apron« 182.
Arched bridge. Stresses in, 414.
Ardrossan Dock, Entrance at, 264.
Dock walls at, 184, 218.
Quay wall at, 200.
Arenc Basin (Marseilles), 14.
Avonmouth, Gates at, 303.
B
Backing, Earth, 181.
Bas work, 276, 277.
Baker's formula, 174.
Balance dock, 479.
Balancing lever, 437.
,, rollers and wheels, 434.
)(
)i
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»*
f }
i>
II
II
i>
II
II
II
>i
II
Ballast (see Counterpoise), 427» 438.
„ box, 438.
Barcelona, Port of, 3.
Barrow, Floating dock at, 466.
,, Petroleum storage depot at, 545.
,, Port of, 3.
Barry, Dock entrances, 263.
docks, 34.
Graving dock at, 501.
Port of, 3.
Basic process, 137.
Basin, see also Dock.
Half-tide, 237.
Joliette (Marseilles), 14.
Leuve (Rotterdam), 14.
Sandthor (Hamburg), 12.
Sluicing, 244.
Tidal, 1, 227.
Vestibule, 227.
Basins, Representative, 55.
Batter, 18L
Beaching, 462.
Beacon Basin (Hamburg), 12.
Beam, Continuous, 415.
Beech, 149.
Belfast, Caisson at, 357.
„ Jetties and wharfs at, 292.
,, Quay wall at, 199.
Bermuda, Floating dock at, 505.
Bessemer steel, 136.
Bilge blocks, 473.
,, cods, 495.
Birkenhead docks, 9, 29.
„ Gates at, 308, 310.
Blackwall, Caisson at, 356.
Blasting agents, 86.
Blocks, Bearing, 439.
,, Bilge, 473, 484.
„ Keel, 473, 483.
Block-settinff appliances, 74.
Block work for jetties, 276, 277.
,, for quay walls, 208.
Blue gum, 148.
Blyth, Dock gates at, 334.
,, Jetties at, 284.
Bollard, 547.
Bordeaux, Shed at, 397.
Bougie, Quay wall at, 211.
Boussinesq's formula, 166.
Breakwater, 269.
at Aberdeen, 277.
„ Peterhead, 273.
„ Wick, 273.
Bremen, Shed at, 369, 397.
19
II
11
Bremen, Warehouses at, 369, 397.
Calcutta, Swing bridge at, 459.
Bremerhaven, Gates at, 144, 306.
Callao, Floating dock at, 479.
,, Graving dock at, 496.
Canada, Basin (Liverpool), 243.
„ Lock, 266.
Dock ( „ ), 10, 560.
Bridge, Bascule, 407.
„ Lock ( „ ), 234, 248. 258.
^, ,, at Chicago, 447.
Cantilever Bridge, Stresses in, 412.
,, ,, ,, Rotterdam, 446.
Capacity of floating docks, 466.
„ Double-leaf, 410.
„ „ graving „ 465.
„ Folding, at Greenock, 442.
,, „ slipways, 465.
,, Lifting, 409.
Capstans, 531.
„ Single-leaf, 410.
Cardiff, Caisson at, 357.
,, Stresses in movable, 411.
„ Port of, 3. 14.
,, Swing, at Antwerp, 443.
Careening, 462.
,, „ ,, Calcutta, 459.
Carey-Latham concrete mixer, 69.
,, ,, ,, Leith, 454.
Cargoes, Sample, 366.
,, ,, ,, Liverpool, 452, 454.
Cartagena, Floating dock at, 479.
,, ,, ,, Marseilles, 449.
Carthage, Port of, 2.
„ Tilting, at Marseilles, 452.
,, Travelling, at Greenock, 460.
Cast iron, 133.
Castings, Defects in, 137.
„ Traversing, at Antwerp, 442.
„ Specification for, 138.
„ ,, ,, Liverpool, 457.
Cattle, 25, 380.
Bridges, Floating, 405.
Cement, Portland, 119.
„ Swing, 409.
,, Roman, 119.
,, Traversing, 406.
Centre of buoyancy, 350.
Bristol, Port of, 3, 17.
gravity, 177, 350.
Bruges, Caisson at, 355.
,, pressure, 316.
Brooming, 60.
Centrifugal pumps, 113, 544.
Brunswick Dock (London), 8.
Chain pumps, 113.
Buenos Ayres Docks, 36.
Chains, Gate, 522.
„ Gates at, 303, 345.
Chaudy's theorem, 168.
„ Lock at, 262.
Check chains, 342.
„ Sheds at, 401.
Chelura ierthrana^ 151.
,, Warehouses at, 401.
Chicago, Bascules at, 447.
Bullet tree, 148.
,, Oibwork at, 287.
Buoyancy, Centre of, 350.
Chilled iron, 136.
Buoys, 564.
Chromium, Effect on steel, 135.
Burrs, Stone, 130.
Clapping sills, 338.
Bute Docks (Cardiflf), 15.
Clarence Dock (Liverpool), 10.
•
Clay foundation, 185.
C
Clips, 115.
Clough, 255, 529.
Cadiz, Port of, 3.
Clyde, River, 11.
Caisson, 301.
Clydebank Dock (Glasgow), 12.
„ at Belfast, 357.
CoaX tips and lifts, 538.
„ ,, Bruges, 355.
Coalinff ports, 25.
Coffenmms, 105.
,, „ Calcutta, 357.
„ „ Cardiff, 357.
Columns and piers. Shed, 381.
,, ., Dundee, 352.
Strength of, 382.
,, ,, Greenock, 360.
Compartments, Shed, 373.
,, „ Liverpool, 360.
Compound gates, 309.
,, ,, London, 357.
0)m pressed air, 510.
„ „ Malta, 354.
Concrete, 117.
„ Box, 354.
,, Action of sea water on, 123.
„ Floating, 356.
)
bags, 130.
,, Rolling, 355.
,, blocks, 130.
„ Ship, 357.
Sliding, 354.
„ Swinging, 351.
,, mixers, 66.
1
„ moulds, 73.
,, Notes on mixing, 130.
„ Traversing. 352.
1
, Sample compositions, 132.
Caissons, Pneumatic, 201.
1
„ Strength of, 131.
„ Stresses in, 350.
Conjugate pressures. Theory of, 159.
Calais, Sheds at, 396.
Connecting-pieces, 328.
Calculations, Gate, 332.
O)nstruction, Methods of wall, 197.
Calcutta, Ba.sin waU at, 182.
Continuous Beam, Theory of the, 416.
,, Docks, 40.
Copper, Effect on steel, 135.
,, see also Kidderptir,
Cork
, Quay wall at, 191, 210.
INDUX.
553
)»
it
t)
>t
1}
It
Corrosion of iron and steel, 140.
Corrugated iron, 386.
Cost of caissons, 362.
dock gates, 304.
floating docks, 467, 468.
graving docks, 467, 468.
power supply, 615.
slipways, 466.
wet docks, 26.
Cottangin system, 379.
Coulomb's theorem, 167.
Counterforts, 172, 182.
Counterpoise (see Ballast), 412, 413, 419, 437.
Crab engine (pile driver), 57.
Cradle, 463, 473, 484, 495.
Cram pile driver, 60.
Crane tests, 514.
Cranes, 114, 485, 514, 532.
Creosote, 152.
Cribwork, 286.
Crowds, Weight of, 426.
Culverts, Friction in, 240.
,, Levelling, 255.
Curb, 188, 195.
Current, 231.
Currents, Electric, 620.
Cylinder foundations, Brick, 188.
Concrete, 190.
Iron, 189.
>»
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tt
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ti
Dams, 103.
„ Coffer-, 105, 259.
,, Concrete, 109, 259.
„ Construction within, 199.
Earth, 104, 260.
Iron, 110.
Skin, 104.
Stone, 109.
Timber, 104, 200.
Dayde and Pill^ transporter, 538.
Deal, 149.
Decay of timber, 161.
Dedemsvaart, Canal gates, 306.
Defects in castings, 137.
„ rolled plates and bars, 138.
Definitions, 1.
Deodar, 148.
Depositing dock, 480.
Design, Bridge, 441.
,, Graving docks, 475.
,, Jetty and pier, 274.
Destruction of timber, 151.
Dhu Heartach Lighthouse, 273.
Dieppe, Shed at, 397.
Dimensions of entrances, 233.
Direction of entrances, 233.
Discharge of culverts, 241.
Dock, see also Basin and under Special
Names,
administration, 6.
Balance, 479.
Depositing, 480.
Dry or graving, 1, 464.
tt
tt
tt
tt
It
Dock, Floating, 1, 464.
,, Greenland (London), 4, 8.
,, Howland (London), 4, 8.
„ Off-shore, 480.
„ Old (Liverpool), 3, 10.
,, Sectional, 479.
Slip, 1, 463.
system. Model, 22.
Wet, 1 , 3.
Docking of ships, 225.
Docks, Kepresentative, 54.
Doors, Folding, 373.
„ Rolling. 372.
„ Shed, 372.
„ Sliding, 372.
Doorways, Shed, 371.
Dover, Jetty at, 280.
,, Port of, 3.
„ Slipway at, 475, 493.
Drainage, 181.
Drawbridges, 407.
Dredgers, 88.
Clam-shell, 100.
Dipper, 98.
Grao or grapple, 100.
Hopper, 88.
Ladder, 94.
Land, 76.
Suction, >9.
Dredging, Cost of, 103.
,, Maintenance, 246.
Drilling appliances, 85.
Dublin, Gates at, 303.
,, Quay wall at, 208.
,, Swing bridge at, 436.
Dundee, Caisson at, .352.
,, Coal tip at, 539.
,, Sheds at, 390.
„ Wharf at, 293.
Dunkirk, Bason of, 5.
Gates at, .303, 345.
Jetty at, 294.
Lock at, 260.
Sheds at, .397.
Durability of dock gates, 306.
,, floating docks, 469.
,, graving docks, 469.
Duration of levelling operations, 257.
Dynamos, 521.
>»
tt
tt
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tt
tt
Eastuam entrance locks, 263.
Efficiency of hydraulic power, 511.
Eglinton Dock entramce (Ardrossan), 264.
Ejector, 111.
Electric pile driver, 61.
Electrical distribution of energy, 520.
Electricity, 512.
Elevators, Grain, 539.
Elm, 149.
Emden, Shed at, 403.
Empirical formulae for retaining walls, 174.
Empress Dock, Southampton, 21, 216.
Energy, Comparative expenditures of, 612.
554
INDEX.
Entrance at Ardrossan, 264.
,, channels, 227.
Entrances, 225, 235.
„ at Barry. 263.
„ at Calcutta, 263.
Equipment of repairing docks, 483, 510.
„ wet docks, 5()9.
Euler*8 formula, 383.
Excavators, 76.
Failures in c^uay walls, 213.
Fairway, Maintenance of, 237.
Fan door, 256, 260.
Fanshawe's formula, 174.
Fascine work, 282.
Felspar, 153.
Fetch, 229.
Fidler's formula, 383.
FilUng behind walls, 181.
Fineness of cement, 122.
Fir, 149.
First wet dock, 3.
Fittings for gates, 337.
Float, East (Birkenhead), 10.
„ West, „ 10.
Floating cranes, 534.
,, dock at Bermuda, 505.
„ „ Cartagena, 479.
Floors, Shed, 370, 375.
Flour, 25.
Footbridges at Liverpool, 457.
Footsteps, Gate, 341.
Foreign trade, 15.
Formula for columns, Euler's, 383.
Fidler's, 383.
Gordon's, 384.
,, for retaining walls. Baker's, 174.
„ Boussinesq's,
166.
,, Chaudy's, 169,
170.
,, Coulomb's,
167.
,, Fanshawe's,
174.
,, Rankine's,
163, 165.
„ Reilly's. 166.
, , Scheffler's,
165.
,, Kutter's hydraulic, 242.
Foundations, 183, 247, 261, 263, 265, 470,
477, 497, 500.
Framework, Weight of bridge, 423.
French steam excavator, 77.
Friction, 177, 239.
,, in culverts, 240.
,, in slipways, 474.
**Fulda," Mishap to s.8., 485.
6
Galvanised iron, 386.
Galvanising, 146.
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Gantries, 114.
Gate calculations, 332.
Gates at Blyth, 334.
Bremerhaven, 144, 306.
Buenos Ayres, 303, 345.
Calcutta, 345.
Dunkirk, 345.
Goestemunde, 143.
Gluckstadt, 143.
Harburg, 144.
HuU, 344.
Liverpool, 342.
Manchester, 342.
Corrosion of, 143.
Dock, 301, 349.
Double-leaf, 312.
Single-loaf, 310.
Storm, 313.
Strut, 314.
Geestemunde, Floodgates at, 143»
Generating stations, 510, 512.
Genoa, Port of, 3.
George's Dock (Liverpool), 10.
German steam excavator, 79.
Girders, Weight of bridge, 423.
Glasgow docks, 40.
Gravine dock at, 499.
Port of, 3, 11.
Quay wall at, 192.
,, Sheds at, 392.
Gluckstadt, Gates at, 306.
,, Sheds at, 143.
" Goliath," 74.
Gordon's formula, 384.
Grabs, 84.
Grain, 25.
,, elevators, 539.
Granite, 153.
Grasbrook Basin (Hamburg), 12.
Graving dock at Barry, 501.
Bremerhaven, 49^
Glasgow, 499.
Liverpool, 498.
London, 504.
Gravity, CJentres of, 177, 350.
,, concrete mixer, 71.
Greenheart, 147, 303, 304.
Greenland Dock (London), 4, 8.
Greenock, Dock walls at, 222.
Folding bridge at, 442.
Rolling bridge at, 460.
Warehouses at, 391.
„ Wharfs at, 299.
Gridiron, 462, 491.
„ at Liverpool, 491.
Grouped docks, 24.
Guncotton, 87.
Gunpowder, 87.
H
Half-tide basins, 237.
Hamburg, Dock appliances at, 548.
docks, 43.
Port of, 12.
i>
»»
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>)
f »
i>
»>
INDEX.
555
Hamburg, Sheds at, 400.
Hansa Basin (Hamburg), 12.
Harbour, Old (Marseilles), 14.
Harbours, 2.
Harburg, Lock gates at^ 144.
Haulage, 87.
,, Slipway, 641.
Havre, Dock appliances at, 549.
„ Pier at, 280.
„ Port of, 62.
„ Sheds at, 396.
Heel-post, 313.
Hemlock, 160.
Hennebique construction, 291, 378.
Herring Basin (Rotterdam), 14.
Hoists, Coal, 638.
Hooghly, Slipway on the, 476.
Hook of Holland, Jetty at, 283.
Hooks, 48^1, 647.
Hopper barge, 8S.
„ dredger, 88.
Howland Great Wet Dock (London), 4, 8.
Hull, Dock walls at, 220, 222.
,, docks, 42.
,, Gates at, 346.
,, Lock at, 266.
,, Port of, 3.
• ,, Slipway at, 472.
„ Wharfs at, 300.
Huskisson Dock (Liverpool), 10, 217.
Hydraulic accumulators, 519.
lift, 463.
,, at London, 492.
machinery, 511, 616.
navvy, 81.
pile driving, 61.
)i
it
II
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if
ft
tt
I
India Basin (Hamburg), 13.
„ Dock, East (London), 8, 47.
„ South-West (London), 8, 47,
216.
,, West (London), 8, 47.
Inner Basin (Rotterdam), 14.
Interlocking apparatus, 440.
Internal dispositions, 26.
Iron alloys, 136.
„ and steel, 133, 306.
,, Galvanised and corrugated, 386.
„ piers, 287.
Ironbark, 148.
Jabrau, 148.
Jetty, 268.
at Algiers, 281.
„ Belfast, 292.
„ Blyth, 284.
„ Dover, 213.
,, Dunkirk, 294.
,, Liverpool, 285.
„ Tilbury, 296.
I)
It
tt
tt
ft
t»
Jetty at Touaps6, 289.
,, „ Zeebrugge, 289.
Jigs^ers, 636.
Joliette Basin (Marseilles), 14.
K
Kakaballi, 148.
Karri, 148.
Katendrecht Basin (Rotterdam), 14.
Kattendyke Dock (Antwerp), 13.
Keel blocks, 473, 483.
Keyaki, 148.
Keyham, Constructive plant at, 116.
Kiaderpur (Calcutta), Caisson at, 367.
( ,, ), Dock entrances, 263.
( „ ), Docks, 40, 216.
( ,, ), Gates at, 346.
( „ ), Sheds at, 400.
King's Basin (Rotterdam), 14.
,, Dock (Liverpool), 10.
Kingston Dock (Glasgow), 12.
Knuckle gear, 439.
Kurrachee, Block work at, 211.
Kutter's formula, 242.
II
»i
II
II
Lairaobs, 25.
Land dredgers, 76.
Langton Dock (Liverpool), 10.
Lazaret Basin (Marseilles), 14.
Lead, 385.
Leaf of gates, 310.
Leith, lA>ck wall at, 181.
„ Gate machinery at, 625.
,, Port of, 3.
„ Swing bridge at, 454.
Leuve Basin (Rotterdam), 14.
Lewis bars, 116.
Uft, Hydraulic, 463.
Lifts, Coal, 538.
Light for repairing depots, 465.
Lighting of sheds, 375.
Limerick, Dock wall at, 187.
Gates at, 303, 309.
Pneumatic grain apparatus at,
641.
Limestone, 154.
Limits of stress in gates, 326.
Limnoria terebrans, 151, 307.
Liverpool, Caisson at, 360.
Dock equipment at, 649.
Dock walls at, 184, 198, 218,
220, 223.
Docks 29.
Gates at, 303, 306, 308, 332, 342.
Graving dock at, 498.
Gridirons at, 491.
Jetties at, 286.
Lock at, 268.
Port of, 3, 9.
Sheds at, 370, 387.
Swing bridge at, 452, 454.
Traversing bridge at, 457.
II
II
II
II
II
II
II
II
•I
II
II
II
It
II
556
INDEX.
»»
>t
i»
»}
»»
Load, Dead, 423.
,, Movine or live, 424.
Loads on brioges, 422.
Lock at Barry, 263.
Bremerhaven, 266.
Buenos A3rre8, 262.
Dunkirk, 260.
HuU, 265.
Liverpool, 258.
Lockage, 236.
Locks, 225, 235.
„ Eastham, 263.
Locomotives, Weight of, 425.
London Docks (London), S, 46.
Graving docks at, 504.
Hydraulic lift at, 492.
(Limekiln), Caisson at, 357.
Pneumatic grain apparatus at, 540.
Port of, 3, 8.
see also Tilbury,
Lormont, Slipway at, 474.
»>
>»
If
f »
>t
If
♦ >
>}
Machinery, Dock gate, 522.
,, Hydraulic, 511, 516.
„ Sluicing, 529.
Madero Docks (Buenos Ay res), 38.
Madras, Pierheiad at, 295.
Maintenance of repairing depots, 468.
Malta, Caisson at, 354.
„ Hydraulic crane at, 536.
Manchester, Dock wall at, 223.
Gates at, 342.
Port of, 3.
Warehouses at, 392.
Manganese, Influence on steel, 134.
„ steel, 134.
Maritime engineering. Development of, 2.
Marseilles, Dock walls at, 201.
Port of, 13, 53.
Sheds at, 395.
Swing bridge at, 449.
Tilting bridge at, 452.
Masonry piers, 279.
Mass work, 275, 277.
Matrix, 117.
Men, Weight of a crowd of, 426.
Merchandise, Weight of, 380.
Mersey Docks and Harbour Board, 29.
„ River, 29.
Messent concrete mixer, 66.
Metacentre, 351.
Meuse Basin (Rotterdam), 14.
Mica, 153.
Middlesbrough, Port of, 3.
Middlehead, 313.
Millwall Docks (London), 8, 45.
Mitre-post, 313.
Mixers, Concrete, 66.
Model dock system, 22.
Moldau Basin (Hamburg), 3.
Mole, 269
,, at Hook of Holland, 283.
„ at Zeebrugge, 278.
Monier construction, 290, 376.
Monolithic construction, 208.
Mooring post, 547.
Moorings, 546.
Mora, 147,
Motors, 521.
Moulds, Concrete, 73.
Mud Docks, 478.
Mushroom, 547.
N
Nasmyth hammer pile driver, 60.
National Basin (Marseilles), 14.
Navvies, Hydraulic, 84.
,, Steam, 81.
Necessity for docks, 17.
Newcastle, Coaling staiths at, 284.
, , Port of, 3.
„ Quay walls at, 190, 196.
New York, Port of, 10.
Nickel steel, 134.
Nitro-glycerine, 87.
North Lock at Buenos Ay res, 262.
„ ,, Dunkirk, 260.
Northumberland Dock (Newcastle), 15.
Oak, 149, 304.
Offsets in walls, 181.
Offshore dock, 480.
Old dock sill, 3.
Open construction of walls, 197.
Overhang of vessels, 491.
OverhauUng a floating dock, 482.
Painting, 145.
Palermo, Slipway at, 474, 475.
Panels, Stresses in, 331.
,, Thickness of gate, 332.
Park Basin (Rotterdam), 14.
Passages, Dock, 225.
Pedestrians, Weight of, 426.
Penstock, 255.
Periphery of docks, 24.
Permanent way, 472.
Peterhead Breakwater, 273.
Petroleum, 25, 545.
,, Basin (Hamburg), 13.
Phosphorus, Effect on iron and steel, 135.
Pholaa dactyltis, 151, 154, 155.
Pier, 268.
,, at Havre, 280.
,, „ Kinffstown, 280.
,, ,, Soukhoum, 287.
Pierhead at Madras, 295.
Piers at Sunderland, 297.
Pig-iron, 136.
Pile drivinff, 56.
Piled foundations, 186.
Piling machines, 57.
INDEX.
557
»)
»>
II
»»
>»
»»
n
»»
ti
i»
»i
»>
»i
j»
»>
> »
Piles, Timber, 61, 261.
,, Hemiebique, 63, 291.
, , Limit of driving, 64.
,, Supporting power of, 64.
Pine, 149, 304.
Pin^e Basin (Marseilles), 14.
Pipe trench, 183.
Pit, Rudder, 485.
Pitchpine, 149, 304.
Pivot, Bridge, 428.
at Dublin, 433.
„ Fleetwood, 431.
,, Ha warden, 431.
„ Liverpool, 430, 432.
,, Marseilles, 432.
„ Karitan, 430.
,, Rotterdam, 429.
,, Velsen, 428.
Hydraulic or water, 432, 439.
Plant, List of, at Keyham, llo.
Plates and bars. Iron, 139.
Plating, Thickness «jf , 332.
Platform, Caisson, 360.
Gate, 341.
Platforms, 252.
Plough, 473.
Plums, Stone, 130.
Plymouth, Port of, 3.
Pneumatic appliances, 485, 510, 540.
f, chambers, Construction within,
210.
Port trusts, 7, 9, 10.
,, -Glasgow, 11.
Porte, Functions of, 2.
Position of docks, 19.
Posts, Mooring, 547.
Power, Comparison of supply, 513.
Cost of, 515.
of gate machines, 525.
,, sluice machines, 530.
„ Sources of, 509.
Preservation of iron and steel, 145.
,, „ timber, 152.
Pressure, Fluctuations in hydraulic, 520.
„ on keel blocks, 485.
,, Resultant, 315.
Pressures, Theory of conjugate, 159.
Prince's Dock (Glasgow), 10, 40.
„ (Liverpool), 10.
Progress, Recent, in dock construction, 5.
Pulsometer, 111.
Pumping, 469.
Pumps, 111, 544.
„ Centrifugal, 113, 497, 498, 501, 602,
505, 544.
„ Chain, 113.
„ Hand, 112.
,, Turbine, 545.
Valve, 111, 544.
Purpleheart, 147.
»«
ti
ii
Q
Quartz, 153.
Quay moorings, 547.
Quay space, 23.
Queen's Dock (Glasgow), 10, 40.
,, (Liverpool), 10.
Quiescence, 63.
Quoin, Hollow, 253.
Rails, 473.
Railway basin (Marseilles), 14.
,, ,, (Rotterdam), 14.
Ram and fall for driving piles, 63.
Rams, Hydraulic, 523.
Rankine's theorem, 160.
Recesses, 253.
Red gum, 148.
Reilly's theory, 165.
Repairing depots, 462.
Repose, Angle of, 157.
Resultant pressure on dock gate, 318, 324.
Rhine basin (Rotterdam), 14.
Ringing piling machine, 57.
Rise of gates, 323.
Rivets, 140.
Roath Dock (Cardiff), 15.
Rock foundation, 184.
Roof coverings, 385.
Roofs, Weight of, 386.
Rollers, Gate, 337.
Roman Engineering, 2.
Rot, Wet and dry, 151.
Rotherhithe, Dock at, 3.
Rotterdam, Bascule bridges at, 445.
Port of, 14.
Quay wall at, 186.
Sheds at, 394.
Warehouses at, 394.
Rouen, Quay wall at, 187.
,, Shed at, 397.
Rudder pit, 485.
Ruston steam navvy, 81.
»»
»)
}»
1*
Saale Basin (Hamburg), 13.
Sai or Saul, 149.
Salmon Basin (Rotterdam), 14.
Salthouse ]>)ck (Liverpool), 10.
Sand, 119, 121, 127.
Sand and gravel foundations, 185.
Sandstone, 154.
Sandthor Basin (Hamburg), 12.
Saxicavay 155.
Scheffler's theory, 165.
Scraping, 246.
Scuttling, 246.
Sea water. Action of, on concrete, 123.
„ Composition of, 125, 145.
Sectional dock, 479.
Sediment, 232.
Selection of timber, 150.
Setting apparatus, 438.
,, of cement, 121.
Sfax, Quay wall at, 213.
558
INDEX.
if
>»
if
l»
a
>)
If
)»
»i
»»
»»
Shape of docks, 20.
.Sheds at Antwerp, 394.
Bremen, 397.
Buenos Ay res, 401.
Calais, 396.
Calcutta, 400.
Dieppe, 397.
Dundee, 390.
Dunkirk, 397.
Emden, 403.
Glasgow, 392.
Hamourg, 400.
Havre, 395.
Liverpool, 387.
London, 386.
Marseilles, 395.
Rotterdam, 394.
Rouen, 397.
Zeebrugge, 403.
fiheds. Transit, 364.
Sheemess, Quay wall at, 18L
Ship design, 27.
Shipbuilders' basin (Rotterdam), 14.
Shoe, Cylinder, 193.
Siemens- Martin steel, 137.
Silicon, Effect of, on iron and steel, 135.
Sill, Old dock, 3.
Sills of entrances, 2.34, 251.
Simpson and Porter excavator, 81.
■Sissons and White pile driver, 57.
Skips, 114.
Slate, .385.
Slides, 484.
Slip-docks, 463.
Site of entrances, 226.
5lipway at Dover, 493.
Broadside, 474.
Haulage, 541.
Sliding, 474.
Slipways, 463.
,, Stresses in, 474.
Sluice, Stoney, 256.
Sluices, Gate, 341.
Sluicing, 237.
,, basins at Ostend, 244.
,, machinery, 529.
Shores, 484.
Sidon, Port of, 2.
Smyrna, Quay wall at, 213.
Soukhoum, Pier at, 287.
Soundness of cement, 122.
Southampton Docks, 21.
Specification for castings, 138.
,, plates and bars, 139.
Spree Basin (Hamburg), 13.
Spruce, 149.
St. Katharine's Dock (London), 8, 46.
Stability of loose rubble, 281.
retaining walls, 174.
shingle, 281.
, , vessels under water-ballast, 481.
StAith, 270.
Staiths at Newcastle, 284.
Steam, 510.
Steam navvies, 8L
Steel, 133.
>)
»i
ft
ft
«i
Steel, Manganese, 134.
„ Nickel, 135.
. Steining, 189.
Stock-ramming, 250.
Stone, 153.
,, Compressive strength of, 154.
' Storm gates, 313.
„ of 1703, 4.
Stratified foundations, 185.
Strength of cement, 120.
concrete, 131.
dock gates, 308.
iron and steel, 139.
timber, 150.
Stresses in bridges, 411.
gates, 314.
graving docks, 475.
piers and jetties, 270.
Stringy bark, 148.
Strut gates, 314.
Struts or rams, 523.
Suez, Block work at, 211.
Sulphur, Effect of, on iron and steel, 135.
Sunderland Docks, 50.
„ Gates at, 307.
,, Piers at, 297.
Surcharge, 171.
Surrey Commercial Docks, 3, 9, 49.
Sutchffe concrete mixer, 71.
Swansea Docks, 51.
Swing bridge at Dublin, 435.
Swinging caissons, 351.
System, Model dock, 22.
ft
If
If
>f
If
If
ff
«>
ft
fi
Taylor concrete mixer, 69.
Teak, 149.
Temperley transporter, 537.
Teredo navcUis, 151, 307.
TermeSf 151.
Tests for cement, 120.
„ ,. iron and steel, 139.
Temeuzen, Gates at, 3()6.
Theorem, Chaudy's, 168.
Clapeyron's 417.
Coulomb's, 167.
Rankine's, 159.
of three moments, 417.
Tide, Range of, 18.
Tie-rods and bars, 173.
Tilbury (London), Dock wall at, 223.
( „ ), Docks, 9, 38.
( If )f graving docks, 504.
( ,, ), Jetty at, 295.
( „ ), Sheds at, 386.
Timber, 25.
Decay and destruction of, 151.
Durability of, 147.
for various purposes, 146.
graving docks, 477.
piers, 2S2.
Preservation of, 153.
Selection of, 150.
Weight and strength of, 150l
f f
ff
tf
ff
i»
f I
»»
If
f f
i>
If
f I
INDEX.
559
Tips, Coal, 638.
Titan, 74.
Titanium, Effect on steel, 135.
Toe, 182.
Toggle gear, 439.
Traction, 87.
Trafalgar Dock (Liverpool), 10.
Transporters, 537.
Travellers, Overhead, 114.
Traversing caissons, 352.
Trench construction of walls, 198.
Trusts, Port, 7, 9, 10.
Tungsten, Efiect on steel, 135.
Turbine pumps, 545.
Tyne Dock (Newcastle), 15.
„ Gates on the, 345.
,, ports, 15.
Tyre, Fort of, 2.
Tongue, 270.
Touaps^, Jetty at, 289.
U
Undebfinninq or underbuilding, 218.
Vkhicles, Weight of, 426.
Venice, Port of, 3.
Ventilation, 465.
Vessels, Largest modem, 466.
Victoria Dock (London), 8, 48.
,, (Liverpool), 10.
Voussoirs, Gate, 313, 329.
W
Waggons, 88.
Wall, Dock, at Greenock, 220.
Hull, 221, 223.
>»
it
19
»>
»f
»»
If
>f
)>
f>
I)
It
»»
»
Liverpool, 198, 217, 223.
London, 216.
Manchester, 223.
Marseilles, 201.
Southampton, 216.
Lock, 254.
Quay, at Altona, 214.
Ardrossan, 200, 218.
Belfast, 199.
Bougie, 211.
Cork, 190, 210.
Dublin, 208.
Glasgow, 191.
Newcastle, 190, 195.
Rotterdam, 207.
Sfax, 213.
Walls, Dock and quay, 156.
Retaining or revetment, 156.
>>
»>
if
99
»f
»
I)
)l
II
11
)>
II
If
11
II
II
l>
Walls, Stresses in, 157.
Warehouse at Amsterdam, 404.
„ Bremen, 397.
,, Buenos Ay res, 401.
,, Greenock, 391.
„ Manchester, 392.
,, Rotterdam, 394.
Basin (Rotterdam), 14.
Warehouses, 364.
Water area, 23.
ballast, 481.
for concrete mixing, 122.
moorings, 546.
Pressure of, 315.
supply, 26.
under pressure, 51 1.
Waterloo Dock (Liverpool), 10.
Wave action, Listances of, 273, 281.
Waves, 229, 270, 281.
Weaver, Gates on the, 307.
Weight of animals, 380.
bridge structures, 423.
dock gates, 303.
earthwork, 170.
iron and steel, 140.
locomotives, 425.
pedestrians, 426.
timber, 150.
vehicles, 426.
walls, 173.
Well foundations, 186.
Wharf, 269.
at Belfast, 292.
,, Dundee, 293.
,, Greenock, 299.
„ Hull, 300.
Whitaker steam excavator, 84.
„ ,, hammer pile driver, 58.
Wick breakwater, 273.
Wind, 227.
,, screens, 130.
Winding engines, 87.
Wine Basin (Rotteidam), 14.
Wrought iron, 133.
IS
II
>>
II
II
II
11
>»
♦»
>l
19
II
II
Ymuiden breakwater, 274.
Electric dough at, 528.
„ connections at, 529.
Gates at, 306, 307.
i>
II
II
Zeebbugge, Jetty at, 279, 289.
„ Shed at, 403.
Zinc, 385.
,, roofs at Liverpool, 385.
Zones of equal water pressure, 322.
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Surveyors, fto. With Appkndix for the use of BLiOTSiaAi. EHannuBfl.
By ProfeMor Jamubon, F.KS.B. Sivxnkh Eoisioir. 10b. 6d«
A MECHANICAL TEXT-BOOK :
A Pnotloftl Mid Simple Introdaotioii to the Stady of Meehanioi. ^y
Profenor Rakkhtb and B. F. Bamub, CB. With Nnmeroiis Ulna-
trationa. Crown Svo, doth. Fifth Bdriok. 9b.
V Tkn **MaaBAn<UL T>xt-Book** wtm dmigmd hf Ftoimaar Suddkb m$ mi laxao-
ogonoH to tk§ 4&om Ssriei of MmnuaU,
MISCELLANEOUS SCIENTIFIC PAPERS.
Royal Syo. Cloth, Sis. 6d«
Part L PftperB reUting to Temperature, Rlaatimty^ and BTpanidoQ of
VaponrB, Liqaida, and Solida. Part IL Papers on Bnergy and its Trana-
{ermationa. Part TTT. Papers on Wave-Forms, Propnlnon of Vesseh, kc*
With Memoir by ProfesBor Tait, M.A. Bdited by W. J. Millab, CB.
With fine Portrait on Steel, Plates, and Diagrama.
t« '
Mo more endnriac Memorial of Pkofeoor Rankiiie could be devised than Ae r^Htm-
4ioB of theve paper* in an accgiiriMe fonn. . . . The Collection b most Talnihle oa
aflFwmt of the nature of hit diacoreriee, and the beantjr and mmplcirfneii of hit analfiia.
. . . Hie Volume excecdi in importance any work m the lame department twiMlrtieif
in our time."— iffvAxte^.
By W. VINCENT SHELTON (Foreman to
the Imperial Ottoman Gun Factories, Constantinople) :
THE MECHANICS GUIDE : A Hand-Book for Engineen and
Artisans. With Copious Tables and ValnaUe Redpes for Piactical Use.
lUnstnted. Sic^tid EdiHoH, Crown 8vo. Cloth, 7/6.
LONDON : CHARLES 6RIFFIN « G0« LIMITED. EXETER STREET. STRANa
WNQINEBRINO AND ME0HANI08. 37
Third Edition, Thoroughly Revised aaid Enlarged, With 60 PkUet and
Numerous Illustrations, Handsome Cloth, ^^s.
HYDRAULIC POWER
AND
HYDRAULIC MACHINERY.
BT
HENRY ROBINSON. M. iNST. CE, F.G.S..
PBLLOW OF king's COLLBGB, LONDON ; PROF. KMESITUS OF dVIL BNGINXBRING,
king's COLLBGB, BTC., BTC
Contents — Dischaive through Orifices. — Flow of Water through Pipes. — ^Accumulators.
— Presses and Lifts. — Hoists. — Raxns. — Hydraulic Engines. — Pumping Engines. — Capstans.
— Traversers. — 'Jacks. — Weighing Machines. — Riveters and Shop Tools. — Punchuig,
Shearing, and Flangine Machines. — Cranes. — Coal Discharging Machines.-;— Drills and
Cutters. — Pile Drivers, Excavators, &c. — Hydraulic Machinery applied to Bridges^ Dodc
Gates, Wheels and Turbines. — Shields. — Various Systems and Power Installations —
Meters, &c— Indbx.
"The standard work on the application of water power."— CoJvirr'f MaganiMt.
Second Ediiionj ChreaUy Enlarged. With Frontiapieee, eevertU
Plates, and aver 250 lUuUratians, 21a. net,
THE PRIKCIPLES AMD COHSTRUGTIOII OF
PUMPING MACHINERY
(STEAM AND WATER PRESSURE).
With Praotioal Illiutratioiui of Enoinbs and PuiiPS applied to MumrGs
Town Water Supply, Dbaikaok of Lands, &c., alio Economy
and Efficiency Trials of Pumping Machinery.
By henry DAVEY,
MomlMr of the Instltntioii of Civil Engineers, Member of fhe Instftation of
Meohenioal Engineers, F.G.S., Ao.
O0NTSMT8 —Early History of Pnmcniig En^es— Steam Pomping Engines-
Pumps and Pmnp Valves — Greneral fScinciples of Non-Rotative Pumping
Engines — ^The Gomish Engine, Simple and Compound — Types of MiTiing
Engines — Pit Work — Shaft Sinking — Hydraulic Transmission of Power in
Mines — Electric Transmission of Power— Valve Clears of Pumping ESngines
— Water Pressure Pumping Engines — Water Works En^es — Pumping
Engine Economy and Trials of Pumping Machinery — Centrifugal and other
Low-Lift Pumps — Hydraulic BamSf Pamping Mains, ftc — Index.
"By the *one English Engineer who probably knows more about Pumping Usohinery
than AKT OTHKB.^ ... A VOLUXB RSOOSDIire THB BS8ULTB OW LOVa KZnKOOICB AVD
nuvfJ'^—Tht Sngiueer,
** Undoubtedly THx bxst avd most PHAonoAL tbxatisx on Pamping Haohinery that has
TKT BUN PUBUSHBD.**— ifintfinr JoumoL
LONDON: CHARLES GRIFFIN « CO.. LIMITED, EXETER STREET. STRAND
3S OHARLBS QRIFFIN S 00.*8 PUBLJ0AT10N8.
^oi/ai Suoi NoMlsome OloUi. With numerous /ttuatrathas and Tables. 25a.
THE STABILITY OP SHIPS.
BY
SIR EDWARD J. REED, K.C.B., F.R.S., M.P.,
rMIORT OF TKB DIPBRIAL OKDBR8 OF ST. STANILAUS OF RUSSIA; FRANCIS JOOFH OF
AUSTRIA; ICBDJIDIB OF TURKBV ; AMD RISING SUN OF JAPAN; FICV-
PRBSIDBNT OF THR INSTITUTION OF NATAL ARCKITRCTS.
" Sir Kdwaro Rxbd's ' Stability of Ships ' u infaluablr. The Naval Arlmubct
will find broogfat toget&er and ready to hu hand, a mass of infonnation which he would ochar*
wise have to seek in an ahnost endleas variety of publications, and some of which be would
poaaUy not be able to obtain at all elsewhere.'*— AtetfWfAcA
THE DBSIOK AND COKSTBUCTIOK OF SHIPS. By John
Harvard Bilks, M.Inst.N. A., Professor of Naval Architecture in the
University of Glasgow. [/n Preparaiion.
Third Edition. Illustrated with Plates, Numerous Diagrams, and
Figures in the Text. 1 8s. net
STEEL SHIPS!
THEIB CONSTBUCTION AND MAINTENANCE.
A Manual for Shipbuilder*, Ship Superintendents, Students,
and Marine Engineers,
By THOMAS WALTON, Naval Architect,
AUTHOR OF " KNOW YOUR OWN SHIP."
GoNTENTB. — I. Manufacture of Oast Iron. Wrought Iron, and SteeL~<Som-
poflition of Iron and Steel, (Quality, Strengtn, Tests, &c. II. Olassifioation of
oteel Ships. III. Considerations in maidng choice of Type of VesseL — ^Fnunine
of Ships. rV. Strains experienced by ShifM. — Metnods of ComputiiM: and
Comparing Strengths of Ships. V. Construction of Ships. — Alternative Modes
of Construction. — Types of Vessels. — Turret, Self Trimming, and Trunk
Steamers, &o. — Rivets and Bivetting, Workmanship. VI. Pumping Arrange-
ments. VII. Maintenance. — Prevention of Deterioration in the Hulls of
Ships. — Cement, Paint. A;o.— Index.
^* So thorouffh and weii written is every chapter In the book that it Is diffloolt to seleet
anv of them as being worthy of ezoeptionai pnnse. Altogether, the work is excellent, and
will prove of ^raat value to those for whom It la intended. —7!A< Engineer.
At Press. In Handsome Cloth. Very fully Illustrated.
PRESENT-DAY SHIPBUILDING.
For Shipyard Students, Ships' Officers, and Engineers.
By THOS. WALTON,
Author of "Know Your Own Ship.*
General Contents.— Classificatioii.— Materials used in Shipbuilding. —
Alternative Modes of Construction. — Details of Construction. — Framing,
Plating, Rivetting, Stem Frames, Twin-Screw Arrangements, Water
Ballast Arrangements, Loading and Discharging Gear, &c. — Types of
Vessels, including Atlantic Liners, Cargo Steamers, Oil carrying Steamers,
Turret and other Self Trimming Steamers, &c.— Index.
LONDON: CHARLES GRIFFIN & CO.. LIMITED. EXETER STREET. STRAND.
NAUTWAL WORKS. 39
GRIFFIN'S NAUTICAL SERIES.
Editbd bt EDW. BLACKMORE,
Matter Mariner, Fint daas Trinity Home CerUfloate, Amoo. Inst. H.A. ;
AHB WBTRUr. MAmLT, by SAIL0B8 for SAILOB0.
"This admxkabli SBitm."— Faifptey. "A yebt ntnuruL birihs."— JTaditis.
" Etxrt Ship should bare the whoui Sbrdb at a RsraRKNcn Libbabt. Hab»-
BOMBLT BOnRD, OLBARLT PBDITBD and ILLU8TRATBD."— I««eflN>Oi Jcum. cf CmHHOMTO^
The British Mercantile Marine : An Historical Sketch of its Rise
and DeTelopment. By the Bditor, Capt. Blaokx obb. 80. 6d.
" Captain Blackmore • splbhdid book . . . oontaina paragraph! on OTeiy point
of interest to the Merchant Marine. The 243 pages of this book are thb most valu.
ABLB to the sea captain that have btbb been ooxpilbd."— ifMisftanC ServiM Remsw.
Elementary Seamanship. By D. Wilson-Barkbr, Master Mariner,
F.IL.S.B., F.B.O.S. With numerous Plates, two in Colours, and Vrontispleoe.
Fourth Bditiom, Thoroughly BeTised. With additional Illustrations, es.
"This ADKIRABLB MANUAL, by Capt. Wilsob Barkbr, of the * Worcester,' seemi
to us PBBFBOILT DBSIQBBD."— ^tfttfTMeum.
Know Your Own Ship : A Simple Explanation of the Stability, Con-
struction, Tonnage, and Freeboard of Ships. By Thob. Walton, Naval Architect
With numerous Illustrations and additional Chapters on Buoyancy, Trim, and
Calculations. Ninth Bdition. 7b. 0d.
*' Mb. Walton's bock vrill be found vbrt usbful."— 7A« Engineer.
Naviflration : Theoretical and Practical. By D. Wilson-Baskui
and WHiLiAH Allinoham. Sboond Edition, Bevlsed. 8s. dd.
■ "Prbcisblt the kind of work required for the New Certificates of oompetenoy.
Candidates will find it intaluablb. "—Dund^ Advertiter,
Marine Meteorolorjr : For Officers of the Merchant Kayy. Bv
WiLUAM Allingham, fSxtt Class Honours, Navigation, Science and Art Department.
With ninstrations, Maps, and Diagrams, and Jaeaimile reproduction of log page.
7s. 6d.
" Quite the BBSI publication on this avbiecV— Shipping Qautte,
Latitude and Longitude : How to find them. By W. J. Millab,
C.B. Sboond Edition, Bevlsed. 2s.
"Cannot but prove an acquisition to those studying Navigation."— JfarifM Bnginsttr.
Practical Mechanics : Applied to the requirements of the Sailor.
By TH06. Maokbnzib, Master Mariner, F.B.A.S. Sboond Edition, Bevised. 8b. 6d.
" Wbll WOBTH the money . . . bxobbdinolt bxlpwul." —Shipping World,
Trifironometry : For the Youns Sailor, A;c. By Rich. G. Buck, of the
lluutnes Nautical Training CoUege, H.M.S. " Worcester." Third Edition, Bevlsed.
Price 8s. 6d.
"This bminbntlt pbaotical and reliable volume."— Sdboolnuuter.
Practical Algrebra. By Rich. C. Buck. Companion Volume to the
above, for Sailors and others. Second Edition, Bevised. Price 8s. 6d.
" It is JUBT thb book for the young sailor mindful of progress."— ^autioo^ MoQiui'M.
The Legal Duties of Shipmasters. By Bbitediot Wm. QiNSBUBa,
M.A., LL.D., of the Inner Temple and Northern Circuit: Batrister-at-Law. SBCOND
Edition, Thoroughly Bevised and Enlarged. Price is. 6d.
" INVALUABLB to masters. ... We can fully recommend \X,."Shipping QazetU.
A Medieal and Suririeal Help for Shipmasters. Including First
Aid at Sea. By Wm. Johnson Smith, F.B.G.S., Principal Medical Officer, Seamen's
Hospital, Greenwich. Third EDmoN, Thoroughly Bevised. 6b.
" SoxTND, judicious, RBALLT hblpful."— 7A« Lancet.
LONDON: CHARLES QRIFFIN & CO., LIMITED, EXETER STREET, STRAND.
2
^ CHARLES QRIFFIN S CO.'S PUBLICATIONS.
GRIFFIN'S NAUTICAL SERIE&
IfUrodtu:tory Volume, Price Ss. 6cL
British Mercantile Marine.
By EDWARD BLACKMORE,
MASTBR MARIMBa; ASSOCIATE OP THB INSTITUTION OP NAVAL AJtCHITBCTS;
MBMBBR OP THB niSII'lUHON OP BNGIMBBRS AND SHIPBUILOBRS
IN SCOTLAND: BDITOR OP CRIPPnTS "NAVTICAI. SBBIBS."
QmtEBAL GoMTKirrB.— Historical : From Early Times to 1486~PMrMi
ander Henry VIII.— To Death of Mary— During Elizabeth's Reign— Up to
the Reign of William III.— The 18th and 19th Centuries— Institntion <A
Examinations — Rise and Progress of Steam Propulsion — Development of
Free Trade— Shipping Legislation. 1862 to 1875— " Locksley HaU^ Gase-
ShiimiasterB* Societies — ^Loading of Ships — Shipping Legislation, 1884 to 1894—
Statistios of Shipping; The Pkbsonnel : Shipowners— Officers-Marineri—
Duties and Present Position. Education: A Seaman's Ednoation: what it
should be— Present Means of Education— Hints. DisdPLim and Dutt—
Postscript— The Serious Decrease in the Number of British Seamen, a Mattev
demandmg the Attention of the Nation.
" ImsBBsma and Invrauunvs . . . may be read wim psonr aad Buonanrr.'*-
tflmutm Btrald.
'' KvBRT bbauch of the sabjeot is dealt with in a way which ahowB that the writer
^ knows the ropee* familiarly."— Aeotmum.
"This ADiOBABLB book . . . TBxxB With osefiil informatloii— ttionld be In tht
hands of e^ery Sailor.**— IFiMtem Morning New.
Fourth Edition, Thoroughly Beviaed. With Additional
lUvstratione, Price 6b.
ELEMENTARY SEAMANSHIP.
D. WILSON-BARKER, Master Mabiheb; F.R.S.B., F.R.G.S.,&a, fto.
TOUMOMR B&OTHSB OV THB TBDIITT BOUBIi
With Frontispieoe, Numerous Plates (Two in Colours), and Hlnstratioiia
in the Text.
GsznEKAL GoiiTisrT&— The Building of a Ship; Parts of Hull Masts^
Ac.- Ropes, KnotL Splicing, kc — Gear, Lead and Log, &c — RuKing,
Anchors— Sailmakmg — The Sails, &c. — Handling of Boats under Saii-
Signals and Signalling— Rule of the Road— Keeping and Relieving Watch—
Pomts of Etiquette— Glossary of Sea Terms and fhritfes— Index.
*** The Tolinne oontainB the mew bolss or thb boaa.
••This AniOBABLB KANUAi* by Gapt. Wnjwv-BAXKBB of the 'Worcester,' seems to ns
pmsvBorLT DSBiessD, and hokls its place ezoellentlT in • Oaiirar's Naotioal Ssbbs.' . . .
Although intended for those who are to become Offloen of the Merchant Nayy, It will be
foond nsefnl by all rAonixaoai.'^'^Athenmim.
%* For complete List of OBOVDr's Naohcal Snans, see p. t9.
LONDON : CHARLES GRIFFIN « CO., LIMITED, EXETER STREET, STRAND.
NAVTIOAL W0RK8. 41
GRIFFIN'S NAUTICAL SERIES,
Second Edition, Revised and lUvstraUd, Price Ss, 6d,
NAVIGATION:
PJET&C'X'ICJLi:! JLM^O 'X'SiCSSORS'X'ICJiXi.
By DAVID WILSON-BARKER, RN.R, F.R.S.E., &o., Aa,
WILLIAM ALLINGHAM,
lIBST-OLAflB HONOUBS, NAVIGATION, SGIENCn AND ABT DBPABTXINT.
TRnftb flutiiecou0 5Utt0tcatfon0 and Bsamfnation (ftueatfotiA
GiNXKAL CoNTKNTS.— Definitioiijs — Latitude and Longitude — Instnimentt
•of Navigation — Correction of Courses — Plane Sailing — Traverse Sailing— Day's
Work — Parallel Sailing — Middle Latitude SaiLing — Mercator's Chart—
Mercator Sailing — Current Sailing — Position by Bearings— Great Circle Sailing
— The Tides — Questions — Appendiz : Compass Error — Numerous Useful Hints.
fto. — Index.
^ PxaoisBLT the kind of work required for the New Gerfelflcatei of competency in frades
from Second Mate to extn Master. . . . Candidates will find it nnr at.dabt.Bi "—JwiKJef
AthmiUer.
" A CAPITAL UTTLK BOOK . . . specially adapted to the New Examinations. Tt9
Avtlkors ere Oapt. WnsoN-BABKSx (Captsin-Soperintendent of the Naatieal Oollege, H.M.B.
' Worcester/ who has had great experience in the highest problems of Navigation), snd
Mb. Aluvoham, a well-known writer on the Science of Navlgaaon and Nautical Astronomy "
—Shipping World.
Handsome ClotK Fully IlluelroUed, Price 78. 6d,
MARINE METEOROLOGY,
FOB OFFICERS OF THE MERCHAHT HAVT.
By WILLIAM ALLINGHAM,
Joint Author of "Navigation, Theoretical and Practical."
With numerous Places, Maps, Diagrams, and Illustrations, and a facsimile
Reproduction of a Page from an actual Meteorological Log-Book.
SUMMARY OF CONTENTS.
IHTBODUOTORT.— Instruments Used at Sea for Meteorological Parposes.— Meteoro>
logical Log-Books-^Atmospheric Pressure. —Air Temperatures.— Sea Temperatures.—
winds.— wind force Scales.— History of the Law of Storms.— Hurricanes, Seasons, and
Storm Tracks.— Solution of the Cyclone Problem.— Ocean Currents.- Icebeivs.--S]m-
ohronons Charts.— Dew, Mists, Fogs, and Hase.— Clouds.— Aain, Snow, and Hail.—
Mirage, Bainbows, Coronas, Halos, and Meteors.— Lightning, Corposants, and Auroras.—
QUBSnOHB.— APFKNDDL— IKDEX.
** Quite the bbst publication, asd certainly the host ixtbbxstiko, on this subject erer
presented to Nautical men."— Skipping Oautte.
* *
For Complete List of Gkiftin's Nautioal Series, see p. 30.
iONDON: CHARLES GRIFFIN ft CO.. LIMITED. EXETER STREET. STRAND.
4* osAgLm efsimir s oo.v publicatiomb.
QRIFFnrS NAUTICAL SERIES.
SaooND Edition, Rbyisbd. With Nameroiu lUnstrations. Price 3s. 6d.
Practical Mechanics:
Applied to the Bequirements of the Sailor.
By THOS. MACKENZIE,
Matter Marintr^ F.a.AJ^
GnmtAL CoNTVNTB.— Resoltition and CompoBition of Forcefl— Work done
by Machines and living Agents — The Mechanical Powers: The Lever;
Denioks aa Bent Levers— The Wheel and Axle : Windlass ; Ship's Capstan ;
Crab Winch— Tackles : the '*01d Man"— The Inclined Plane; the 8crew^
The Centre of Gravity of a Ship and Cargo — Kelative -Strength of Rope :
" Tms XXOKLLXNT BOOK . . . Contains a laboi ahoitnt oi information.''
" Wbll wobth the money . . . will be fonnd bxoibdinglt HELPFUih**—
Shkw^ World,
''Ko Ships' Ofticbbs' bookoabi will henceforth be complete without
Captain MACKSNasu's ' Practioal Mbchanios.' Notwithstanding my many
years' experience at sea, it has told me how much more there it to acquire,** —
(Letter to the Publishers from a Master Mariner).
" I must express my thanks to you for the labour and care you have takev
In 'PiucnoAL Mbohanigs.' . . . It ib a life's kxperibnok. . .
What an amount we frequently see wasted by rigging purchases without reaaoi^
and accidents to spars, &q., &c ! 'Pjeugtioal Mechanics' would save all
~ — (Letter to the Author from anoUier Master Mariner).
WORKS BY RICHARD G. BUCK,
Of the Thunea Naafcioal Training College, H.1LS. ' Woroester.*
A Manual of Trigonometry:
With Diagrams, Examples, and Exercises. Price 8s. 6d.
Third Edition, Revised and Corrected.
*«* Mr. Buck's Text-Book has been specially prepared with a view
to me New Examinations of the Board of Trade, in which Trigonometry
is aa obligatory subject.
**Thia SMDnuiTLT paAoncAL and sbuabls yroLxna.^'—SdiooltMuter.
A Manual of Algebra.
Designed to meet the Requirements of Sailors and others.
Second Edition, Revised. Price 3b. 6d.
%* These elementary works on algebra and trioohomstbt are written tpedally for
those who wUl have little opportunity of consnlting a Teacher. They are books for "sax^
■SLP.** All bnt the simpleat explanations have, therefore, bem avoided, and Axawsis ts
the Bxerdaes are given. Any person may readily, by caref al itndv. become master of their
eontents, and thus lay the foundation for a further mathematical course, if desired. It is
hoped that to the younger Officers of our Mercantile Marine they will be found deddedly
serviceable. The Examples and Exercises are taken from the Examination Papers sat for
the Oadets of the " Worcester. *'
" Olearly arranged, and well got op. . . A flnt-rate Etomentary Algebra. —
Ifautieal Magatine.
*»*For complete List of QairFni's Nautical Sbmss. see p. »9.
LONDON : CHARLES GRIFFIN ft CO., LIMITED, EXETER STREET, STRAND.
NAUTICAL WORKS. 43
GRIFFIN'S NAUTICAL SERIES.
Second Edition, Thoroughly Revised and Extended. In Grown 8vo.
Handsome Cloth. Price 4s. 6d.
THE LEGAL DUTIES OF SHIPMASTERS.
BY
BENEDICT WM. GINSBURG, M.A., LL.D. (Cantab.),
Of the Inner Temple and Northern Circuit; Barrister-at-Law.
Genepal Contents. — The Qualification for the Position of Shipmaster— The Con-
tract with the Shipowner— The Master's Duty in respect of the Crew: Bngafement:
AinMrentices ; Discipline ; Provisions, Accommodation, and Medical Comforts ; Payment
of wages and Discharae— The Master's Tmtj In respect of the Passengers— The Master's
Financial JElesponsibllTties— The Master's Duty in respect of the Cargo— The Master's
Duty in Case of Casualty— The Master's Duty to certain Public Authorities— The
Master's Duty in relation to Pilots, Signals, Flags, and Light Dues— The Master's Dn^
upon Arriva] at the Port of Discharge — ^Appendices relatfye to certain Legal Matten :
Board of Trade Certificates, Dietary Scales, Stowage of Grain Cargoes, Load Line Regula-
tions, Life-saying Appliances, Carriage of Cattle at Sea, Ac., &c.— Copious Index.
''No Intelligent MastOT should fail to add this to his list of necessary books. A few lines
of it may savk a lawtkk's vbb, bssidbs utdlbss wobby.'*— Liverpool Journal of Oommeru,
>» Sbhsiblx, plainly written, In glbab and HON-rxoaMicAL lahouaos, and will be found of
■DOB sxBVici by the Shipmaster."— Bri««A Trade Review.
Second Edition, Revised. With Diagrams. Price 2b.
Latitude and Longitude:
EEovr to Fixid tlnem.
By W. J. MILLAR, C.E.,
Late Secreiary to the InsL of Engineer* and Shipbuilders in ScoUand.
" CONOISKLY and cleablt writtbn . . . cannot but prove an aoquisition
to those studying Navigation." — Marine Engineer.
** Young Seamen will find it hakdt and uskful, biitplb and olbab."— The
Enffineer.
FtRST AID AT SEA.
Third Edition, Revised. With Coloured Plates and Numerous Illustra-
tions, and comprising the latest Regulations Respecting the Carriage
of Medical Stores on Board Ship. Price 6s.
A MEDICAL AND SURGICAL HELP
FOR SHIPMASTERS AND OFFICERS
iN THE MERCHANT NAVY.
By WM. JOHNSON SMITH, F.RO.S.,
Principal Medical Officer, Seamen's Hospital, Greenwich.
%* The attention of all interested in our Merchant Navy is requested to this ezoeedlnglj
useful and valaable work. It is needless to say that it is the outcome of many years
pBAonCAL BZpXRiBiicx amougst Seamen.
'* Sonun, JUDICIOUS, rballt hblpful."— 7Vi« Lancet.
*«* For Complete List of Griffin's Nautical Sbkies, see p. 39.
LONDON: CHARLES GRIFFIN & CO., LIMITED, EXETER STREET, STRAHO.
44 OHARLSa OBIFFIN d, OO.'S PUBLICATIONa.
QRirFPTS NAUTICAL SERIES.
Ninth Edition. Revised^ wUk Chapters en Trvm, Buoyancy ^ and CaleiUa'
turns. Numerous Illustrations, B andsome Cloth, Crown 8vo, Price 7s. 6d.
KNOW YOUR OWN SHIP.
By THOMAS WALTON, Naval Architect.
Specialty arranged to suit the requirements of Ships' Officers, Shipowners,
Superintendents, Draughtsmen, Engineers, and Others,
This work explains. In a simple manner, such important subjects as :— Displacement.
—Deadweight.— Tonnage.— Freeboard. — Moments.— Buoyancy. — Strain. — Structure. —
Stability.— RoUing.— Ballasting.— Loading.— Shifting Cargoes.~Admission of Water.—
Sail Area.— dkc.
The little book will be found bxcxidiholt hakdt by most officers and officials connected
with shipping. . . . Mr. Walton's work will obtain lasting sncciss, because of Its unique
fitness for those for wbom it has been written."— SMppiiii; World.
BY THH SAMH AUTHOR.
Steel SMps: Tbeir Gonstniction and Maintenance.
(See page 38.)
Fifteenth BIdition, TliorougUy Revised, Oreatly Enlarged, and Resei
Throughout. Large Svo, Cloth, pp. i-xxiv + 708. With 280 Rlustra-
tions, reduced from Working Drawings, and 8 Plates, 2ls. net.
A MANUAL OF
MARINE ENGINEERING:
COMPRISIKG THE DESIGNING, CONSTRUCTION, AND
WORKING OF MARINE MACHINERT.
By A. E. SEATON, H.LC.E., H.LHech.BM HJ.N.A.
General Contents. — Part I. — Principles of Marine Propulaion.
Pabt II. — Principles of Steam En^eenng. Part III. — Details of
Marine Engines : Design and Calculations for Cylinders, Pistons, Valves*
Expansion Valves, &c. Part IV. —Propellers. Part V, — Boilers.
Part VI. — ^Miscellaneous.
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PART II. — The Atmosphere of our Present Period,
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OIL FUBU By SIDNEY H. NORTH. {See page 29,)
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the Metallorgieal Industries.
EDITED BT
Sir W. ROBERTS-AUSTEN, K.C.B., D.C.L., F.R.S.
In Lairg9 8e», Hattdsotm Cloth. With lUutiraUam,
nrTBODUCTIOir to the STUDY of METAIiIinBaY.
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GOIiD (The Metallurgnr of). By Thos. Kirks Rosk,
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Mint. Fifth Edition. 21s. (Seep. 63.)
IiBAD AND 8II1VEB (The Metallurgy of). By H. F.
CoLUNS, Assoc. R.S.M., M.InstM.M. Part I., Lead, i6s; Part
II., Silver, i6s. (See p. 64.)
IBOir (The Metallurgy of). By T. Turner, A.R.S.M.,
F.I.C., F.CS. Third Edition, Revised. i6s. (See p. 65.)
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p. 65.)
Wm bt PubUsktd at Short InUnmU.
METAIiIiUBGICAIi MACHIITEBY : the AppUcation of
Engineering to Metallurgical Problems. By Henry CharlesJenkims*
Wh.Sc., Assoc R.S.M., Assoc. M. Inst. C.E., of the Royal College of
Science. (See p. 64).
COPPER (The Metallurgy of). By Thos. C. Cloud, Assoc.
R.S.M.
▲IJEjOYS. By Edward T. Law, Assoc. R.S.M.
*«* Other Volumes in Preparation.
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MBTALLURQIOAL WORKS. 63
GBIFFIir'S METAIiIiXJBGICAIi 8EBIE8.
Fifth Edition, thoroughly Revised and considerably Enlarged. Large
8yo, with numerous Illustrations and Micro-Photographic
Plates of different varieties of Steel. 18s.
An Introduetion to the Study of
BY
Sir W. ROBERTS-AUSTEN, ILC.B., D.C.L., F.R.S., A.R.S.M.,
Late Chemist and Assayer of the Royal Mint , and Profetsor of Metallurgy
in the Royal College of Science.
Gbnbrax. Contents.— The RelaUon of Metalluxsy to Chemis^.— Physical Properties
of Metals. — Alloys. The Thermal Treatment of Meta^.— Fuel and Thermal Measurements.
— Materials and Products of Metallureical Processes. — Furnaces. — Means of Supplying Air
to Furnaces. — ^Thezmo- Chemistry. — "l^roical Metallurgical Processes. — ^The Micro-Structure
of Metals and Alloys. — Economic Considerations.
** No English text-book at all approaches this in the complbtbnbss with
which the most modem views on the subject are dealt with. Professor Austen's
volume will be invaluablk, not only to tbe student, trat also to those whose
knowledge of the art is far advanced."— CAmvs^o/ News,
FiPTH Edition, Revised, Considerably Enlarged, and in part Re-written.
With Frontispieoe and numerous Illustrations. 21b.
THE METALLURGY OF GOLD.
BT
T. KIRKE ROSE, D.ScLond., Assoc.R.S.M.,
Chemiai and Awayer of the Royal Mini,
GuriBAL CONTBHIS.— The Properties of Gk>ld and its Alloys.— Chemistry of the
OompouDdsof Gold.— Mode of OccurreDce and' Distribution of Gold.— Shallow Placer
]>epo0itB.— Deep Placer Depceits. — Quarts Crashinff in the Stamp Battery.— Amalgam-
ation in tiie Stamp Battery. — Other Forms of Cmuiing and Amalgamating Machinery.
—Concentration in Gold Mills.- Dzy Cnuhing.— Be-grinding.— Roasting.- Chlorination:
The Plattner Process, The Barrel Process, The vat-Solution Process.- The Cyanide
Process.— Chemistry of the Cyanide Process.— Befinine and Parting of Gold Bullion.
—Assay of Gold Ores.— Assay of Gold Bullion.- Statistics of Gold Production.— Blblio-
graphy.— IHDBX.
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''The HOST ooKPLsra desoription of the GHLOBuvATioir paoosss whieh has yet been pnb-
Uahed." — Mininif Journal.
** Adapted for all who are Interested in the Gold Mining Industry, being free from teoh-
nioalltles as far as possible, bat is more particolarly of value to those engaged iu the
Industry. *'--C!a|)< Tiine$.
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GBIFFIIT'S METAIiIiUBaiCAIi 8EBIE8.
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In Large 8vo, Ilandaome Gloth, With lUustrcUions.
In Two Volames, Eaoh Complete in Itself and Sold Separately.
THE METALLUR6Y OF LEAD AND SILVER.
By H. F. COLLINS, AssoaRS.M., M.In8T.M.M.
Pa»]?t I.— Xj S jHl I> :
A Complete and Exhanstiye Treatise on the Manu&otare of Lead,
with Sections on Smeltine and Desilyerisation, and Chapters on the
Assay and Analysis of the Materials involyed. Price ids.
SUMMABT OF CONTENTS.— SampliDff and Assaying Lead and Silver.— Properttei and
Oompoonds of Lead.— Lead Ores.- Lead Smelting.- Beverberatoriet.- Lead Smelting in
Hearths.— The fioasUng of Lead Ores.- Blast Furnace Smelting ; Principles, Practioe,
and Bxamples; Prodncts.- Fine Dust, its Composition, GoUection and Treatment.—
Costs and Losses, Porchase of Ores.- Treatmentof Zinc, Lead Sulphides, Desilverisation.
Softening and Beflning.— The Pattinson Process.— The Parkes Process.— Cnpellation ana
Beflning, Ac., Ao,
"A THOBOUOHLT SOUND and useful digest. May with nyeet oonfidinob be
recommended."- Jfinini^ JoumuU.
Pa.x*t II.— SIX^VESR.
Comprising Details regarding the Sources and Treatment of Silver
Ores, together with Descriptions of Plant, Machinery, and Processes of
Manufacture, Refining of Bullion, Cost of Working, &c. Price 16s.
SuxiEABT OF Contbnts.— Properties of Silver and its Principal Compounds.— Silver
Ores.- The Patio Process.— The I^azo, Fondon. Er5hnke, and Tina Processes.- The Pan
Process.— Boast Amalgamation.- Treatment of Tailings and Concentration.— Betortlng,
Melting, and Assaying — Chloridising-Boasting.— The Augustin, Claudet, and Ziervogel
Processes.— The Hypo-Sulphite Leaching Process.— Beflning.— Matte Smelting.— Pyrltic
Smelting.— Matte Smelting in Beverberatories.— SUver-Copper Smelting and Beflning.—
Index.
*' The author has focussed A LABoa amount of talvabls information into a
convenient form. . . . The author has evidentiy considerable practical es^Mrience,
and describes the various processes clearly and well. '—Mining Journal,
METALLDMICAl" MACHiNERY :
The Application of EngineerinK to Metalluitf oal Probloms.
By henry CHARLES JENKINS,
WTlSc^ Assoc R,8.1I£.^ Assoc M,Inat,C.E.
LONDON: CHARLES BRIFFIN ft CO., UNITED, EXETER STREET, STRAND.
METALLURGIOAL WORKS. 65
GBnvnr's METAiiLnHaiOAii series.
Sicx>ND Edition, ReviBed. With Nnmerons Blustrations. Large 870.
HandBome Cloth. 25«. net.
With Additional Chapter on The Eieotrio Smelting of Steel,
THE METALLURGY OF STEEL.
By F. W. HARBORD, AssocRS.M., RLC,
Oontulting Metallurgist a/nd Analytical Chemist to the Indian Oovemmentf
Royal Indian Engineering College^ Ooopere Hill.
With 37 Platee, 280 Bliistratioiui in the Text, and nearly 100 Micro*
Sections of Steel, and a Section on
THE MECHANICAL TREATMENT OF 8TEBL.
By J. W. HALL, A.M.Inbt.C.K
ABBiDasD CovTBHTS.— The Plant, Maohin«rv, Method* and Ohemlitnr of the Beeaemer
and of the Open Hearth ProoeeeeB (Add and Baslc).~The Meohanloal Treatment of Steel
eomprleing Mill Praotioe, Plant and Machinery.— The Infloenoe of Metalloids, Ueat
Treatment Speoial Steels, Mloroetrootare, Testing, and SpecifleationB.
** A woric whleh we rentore to commend as an Invalnable oompendimn of information npon
the metallnigy ofBteel."— Iron and Cfoal 7yade$' Btfrtew.
The JBnginetr taya, at the conclusion of a review of this hoolc :— *' We cannqft conclade without
eamestlr recommending all who may he Interested as makers or nseis of ateel, which practicallj
means the whole of the engiDeering profeasion, to make themselTse acquainted with it as apeedilj
aa poaalhle, and thia maj he the more eaallj done ae the pabliahed price, considering the alse
of the book, ia eztremelj moderate."
Thibd Edition, Reyised. Shobtlt.
THE METALLURGY OF IRON.
By THOMAS TURNER, Assoo.RS.M, F.I.O.,
Profesior of MeiaUvrgy in the UnwertUy of Birmingham.
In Labob 8vo, Handsomb Cloth, With Numbbous Illustbationb
(many fbom Photoobafhs).
0m«rai Cimitaiif.— Barly History of Iron.— Modem History of Iron.— The Age of Steel.
—Chief Iron Oree.— Preparation of Iron Ores.— The Blast Fnmaoe.— The Air need in the
Blast Fnmaoe.— Beaetions of the Blast Fnmaoe.— The Fuel need in the Blast Fnmaoe.—
Blags and Fnzes of Iron Smelting.— Properties of Oast Iron.— Foundry Practice.— Wrought
Iron.— Indirect Production of Wrought iron.— The Puddling Prooeas.— Further Treatment
of Wrought Iron. -Corrosion of Iron and Steel.
" A xoflT YALUABLB BUioiABT of knowledge leUtang to every method and stage
m the mannfaetiiTe of oast and wrought iron . . . rich in ohemieal details. . . .
ExHAvenvB and thobouohlt up-TO-DATB."~JBtt2{0tMi of the American Iron
e/nd Steel AuoeicUion,
*< This is A DBUOHTFUL BOOK, giving, as it does, reliable infiMmatioQ on a sabjeot
beooming eyeiy day more elaborate.^— (7o(tterv Ouardian.
"A TROBonoHiiT nsKTUL BOOK, wUch oringB the sabjeot up to datb. Of
OBB4T YALUB to thooe ODgagod in tiie iron indnst^r." — Minrng Journal,
*«* For Professor Turner's Lectures on Iron- Founding, see page 68.
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—Fuels.— Befractorj Materials.— FnmaoeB.—Oocarrenoe of the Metals in Nature. —
Preparation of the Ore for the Smelter. — MetaUnrgical Prooeeseo, — Iron. — SteeL—
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CONTENTS.
Part I. — Alkalies and Alkalinb Earth Metals: Manaesium,.
Lithium, Beryllium, Sodium, Potassium, Calcium, Strontium, JBarium,
the Carbides of the Alkaline Earth Metals.
Part IL~Thb Earth Metals: Alnmininm, Cerium, Lanthanum,
Didymium.
Part IIL — The Heavy Metals : Cop|^r, Silver, Gold, Zinc and Cad*
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Tungsten, Uranium, Manganese, Iron, Nickel, and Cobalt, the Platinum
Group.
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Translatbd bt L. J. SPENCER, M.A. (Cantab.), F.G.8.
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Oknbral CoNTBiiTS.— Introduction.— The Ancient Goldsmith's Art. ~ Metallurgy of
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LECTURES ON IRON-FOUNDING.
By THOMAS TURNER, M.Sc., A.R.S.M., F.I.C.,
Professor of Metallurgy in the Univenity of Birmingham*
Contents.- Varieties of Iron and Steel.— Application of Cast Iron.— History.- Pro-
duction.—Iron Ores.— Composition.— The Blast Fumaoe.— Materials.— Beaetions. —
Grading Pig Iron. — Carbon. Silicon, Sulphur, Phosphorus, Manganese, Aluminium,
Arsenic, Copper, and Titanium.— The Foundry.— General Arrangement.- Be-meltins
Cast Iron. — The Cupola. — Fuel Used. — Changes due to Be-melting.— Moulds and
Moulding.— Foundry Ladles.— Pouring and Pouring Tempemture.— Common Troubles. —
Influence of Shape and Size on Strength of Castings.- Tests.
*' Ironfounders will And much information in the book."— Iron Trade Cireular
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In Medium 8vo, Handsome Cloth, Fully Illustrated.
GENERAL FOUNDRY PRACTICE:
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FA«B
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R E. MlDDLETON,
Thos. Aitkbn, .
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Lebds and Buttbbfibld, 77
Dr. Schwartz, . . 77
Sir Boverton Rbdwood, 61
Thomson and Rbdwood, 61
Mitchbll and Hbpworth, 81
Thos. Lambert, . . 81
Wright k Mitchell, 71
Archbutt and Deelby,
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Rawson and Gardner
Cain and Thorpe,
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W. L Hannan, .
G. H. HuBST,
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32
81
80
80
80
82
82
82
83
83
83
84
84
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A SHORT MANUAL OF
INORGANIC CHEMISTRY.
BY
A. DUPRE, Ph.D., F.R.S,,
AND
WILSON HAKE, Ph.D., F.I.O., F.C.S.,
Of Um Westmiiister Hospital M«dical School
*» A «<tll-fTit»<m, rfjtttr unA atrsiratm glgmantary Manual nf f nnny wi<» C^miMtf^ , . ,
We agree heartily with the system adopted by Drs. Duprd and Hake. Will maxb SxntKi*
MBMTAL WOKK TKBBLY INTBRBSTIMG BBCADSB INTBLUGIBLB."— «S'a<l»n^ Stvinu.
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Science over the fragmentaij style so generally fiDllowisd. Bt a long wat trb bbst of the
CBsall Manuals for Sbadaaa-^-AMoiyst.
LABORATOBT HANDBOOKS BT A. HUMBOLDT SEZTOM,
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OILS, FATS, BUTTERS, AND WAXES :
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POODSs
THEIR COMPOSITION AND ANALYSIS.
By a. WYNTER BLYTH, M.R.C.S., P.IO., P.O.S.,
Banister-ai-Law, PnbUo Analyst for the Ck>Qii^ of Deyon, and
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AuD M. WYNTER BLYTH, B.A., B.So., F.C.S.
Gkhkbal Contents. — History of Adulteration. — Legislation. — Ap-
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[Companion Volume to "FERMENTS," by the same Author,]
TOXINES AND ANTITOXINES.
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Of the Phyalological Inatitute at Brlangen.
Translatkd from the German by
0. AINSWORTH MITCHELL, B.A., P.I.C, RC.S.
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F E R M E N T S
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Abridqbd GoNTBirT8.~lDtrodiictioii.— DefLDition.~Cbemlcal Nature of FermeDti.—
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PRACTICAL SANITATION:
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SANITARY ENGINEERING:
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GENERAL CONTENTS.
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A Praetieal Book for Praetieal Men,
By GEORGE H. HURST, F.C.S.,
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^
»
INTRODUCTORY SCI SNOB SERIES. 85
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nr THEIB HOMES.
By R LLOYD PRAEGER, B.A^, HRLA.
Illustrated by Drawings f^m Nature by S. Rosamond Praeger,
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Gbkxbai. Contents. — A Dujiy-Stftrred Pasture—Under the Hawthorns
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OPEMUl STUDIES III GEOItOGY:
An Introduetion to Geology Out-of-doors.
By GRENVILLE A. J. COLE, F.G.S., M.R.I.A.,
Professor of Ctoology In the Soyal College of Solenoe for Ireland,
and Bzaminer In the University of London.
Gbnebal Contbnts. — ^The Materials of the Earth — A Mountain Hollow
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—A Gianite Highland— The Annals of the Earth— The Surrey Hills— The
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OPE]l"AItl STUDIES I]l Bll{D-IiIfE:
SKETCHES OF BRITISH BIRDS IN THEIR HAUNTS.
By CHARLES DIXON.
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fmruter Rrviroi.
"'"" ■■■■ ■^■■■■ii. ■■^»^^».i I ■■ ■ ■ I .1 ■■■ ■ ■ ■ I ^
lONDON : CHARLES GRIFFIN & CO., LIMITED^ EXETER STREET. STRAMD